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Dispensing control

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Dispensing control

  1. 1. Konzept für den Einsatz von Flexsydos-Anlagen -1-
  2. 2. Gravitec Control:hard- and software to control fluid dispensing systems Norderstedt, 2011
  3. 3. hard- and software to control fluid dispensing systemsHardware concept dispensing control User Terminal internet for remote access Separate PC for Industrial PC including PLS, soft-PLC Ethernet database-access and database Ethernet serial Field bus (optional) Several user I/O-moduls terminals (optional) pumps Scale(s) Electric Valve opener (optional) agitators sensors Scanner(s) Hardware-PLC (optional) (optional) conveyors (optional) pneumatic valves
  4. 4. hard- and software to control fluid dispensing systemsGravitec Control: software concept Windows XP / 7 FormulaLogic database FSControl Xrite UBSI as option Dispensing colormetric- Interface to system system HOST-system *Siematic S7 as option
  5. 5. hard- and software to control fluid dispensing systemsGravitec Control: FSControl + WinErs• grafical user interface: - multi user administration, hierarchical rights management, - disabled windows access - integration of control system and database interface• scalable control system: - parallel soft PLC´s with routing of data and signals possible - connection of several user terminals to one soft-PLC via Ethernet• optional adaption of the control system to each case of application: - optimal dispensing algorithm for different dispensing systems - tank farm with optimized cirkulation - user defined functions as option• simple integration into existing environments: - running on Standard-PC from Windows XP to Windows 7 - direct connection to Siemens-S7 available (option) - data communication serving all interface levels (see next slide) -5-
  6. 6. hard- and software to control fluid dispensing systemsThe Process automation system WinErs• WinErs –modular process automation for Windows-PC - flexible: integrated programming tool, Client-Server-architectur - budget-friendly: no licence fee for additional multi user access• process control with integrated Soft-PLC - grafical programming with block structures, - sequence control system with GRAFCET (EN 60848) - powerfull tools for measurement, acquisition and visualisation of process data integrated, export of data to MS-Excel available• integration - COM-interface, ActiveX, ODBC, open driver interface, remote servicing - wide range of standard interfaces (OPC, DDE, Industrial Ethernet, PROFIBUS, INTERBUS, 3964R, Siemens-MPI, serial)• documentation - integrated system of system alerts with category handling and archiv functions - powerfull protocol editor with access to all internal data -6-
  7. 7. hard- and software to control fluid dispensing systemsFSControl : interface• all process levels - signals (light barriers, temperatures, …) - functions (Start/Stop of operations, …) - data (process data, process orders, …)• different access types - electrical (I/O-modules for digital and analog signals) - Point to point (scales, scanners, …) - Field bus (Profibus, Interbus, Canbus, Modbus, …)• situation-dependent data exchange - OPC (Client+Server), DDE (Soft-SPS as DDE-Server), ActiveX - files (special transfer drivers) - Database (ODBC-drivers) -7-
  8. 8. hard- and software to control fluid dispensing systemsFS Control: prozess levels including Siematic S7*optional WLAN Windows7-PC with PCS WinErs Grafic user + data base Formula Logic terminal Mobile Scanner Industrial Ethernet *optional Siematic S7-319 Profibus DP Siemens ET200S Siemens ET200M Siemens ET200M Schneider + serial I/O + DI + DO +DI + DO Electric + AI + AO +AI + AO (optional) SD328B scales + Scanner Dispensing units Product store Valve opener + conveyors + + pumps batch-agitators + agitators -8-
  9. 9. hard- and software to control fluid dispensing systemsFS Control: functions and process levels Database Process Control PLC Siematic S7 (optional, functions are normaly FormulaLogic system WinErs integrated in WinErs) •Manage Dispensing Manage tranfer orders Dispensing control orders Control dispensing Overall system monitoring •Admin of product store parameters Movement control •Monitoring of material visualisation / user movements interface Control of batch-agitators •Formula administration Alarm list Control pumps and agitators in product store •Administration of basic Dispensing statistic data -9-
  10. 10. hard- and software to control fluid dispensing systemsFSControl: interactive process views - 10 -
  11. 11. hard- and software to control fluid dispensing systemsFSControl: grafical programmingBlock structures: cause-and-effect) GRAFCET: function flow charts interactive Signal charts - 11 -
  12. 12. hard- and software to control fluid dispensing systemsFormulaLogic - The Fluid database• State of the art database - transaktion oriented - publish / subscriber methods - asynchronious processing / load balancing - message routing with persistent saga‘s• modern tools - C# oder VB.Net - .Net 3.5/4.0 - DevExpress Framework - WCF (Windows Communication Foundation) - WF (Workflow Foundation)• several databases and a wide range of interfaces - FormulaLogic uses DevExpressTM XPO as ORM (object relational mapping) - ERP: SAP (.net Integration), Navision (native) - 12 -
  13. 13. hard- and software to control fluid dispensing systemsFormulaLogic: Integration E Sharepoint, Cloud R FormulaLogic Exchange WCF P Connector C o n Enterprise-Servicebus E D I F transaktion Mobile- Data- A oriented Devices base C T - 13 -
  14. 14. hard- and software to control fluid dispensing systemsFormulaLogic: windows like user interface - 14 -
  15. 15. hard- and software to control fluid dispensing systemsFormulaLogic: report generator for data evalution - 15 -

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