Crystal Group Best Practice

426 views

Published on

Published in: Technology, Business
0 Comments
1 Like
Statistics
Notes
  • Be the first to comment

No Downloads
Views
Total views
426
On SlideShare
0
From Embeds
0
Number of Embeds
16
Actions
Shares
0
Downloads
8
Comments
0
Likes
1
Embeds 0
No embeds

No notes for slide

Crystal Group Best Practice

  1. 1. Crystals Journey to Sustainability Corporate Quality and Sustainability Department May, 2012 1
  2. 2. About Crystal Crystal Sweater Elegance Industrial Crystal ApparelCrystal Martin UK Crystal Martin FE Ltd. Co. Ltd. Co. Ltd. (2005) (2005) (1982) (1974) (1982) 2
  3. 3. Year of Establishment: 1970Employee: 40,000Production base: PRC, Vietnam, Bangladesh, Sri LankaMarket base: US, EU, JapanAnnual production: 230M pieces 3
  4. 4. Start from oneself and go beyond……• It all started from one film…… “An Inconvenient Truth - Al Gore”• More “ passionate ” about the commitment we need to make Top-down Passion 4
  5. 5. Being Responsible – Makes Perfect Business Sense Triple Bottom Line Profit Sustainable People PlanetSustainability:While sustaining our business growth,we make better use of resources without compromising our future. 5
  6. 6. Sustainability in CrystalThe EnvironmentInnovationProduct IntegrityEmployee CareCommunity Engagement 6
  7. 7. Eco Approach 7
  8. 8. Global 5-Year Environmental Targets Base Year: 2008 Progress in 2011 ↓ 10.0% 1,045,408 8
  9. 9. For a Sustainable Business 9
  10. 10. Sustainable Products 10
  11. 11. Yida Denim Factory • The 2nd biggest bottom exporter in PRC – 2011 • Established in 2005 • Employees : 3,500 • Main Product: Jeans • Specialty: Eco wet processing • Annual production: 12.5 millions pairs • Machines: 1,374 11
  12. 12. Environmental Efficiency6 5.2354 3.593 2.732 1.26 0.921 0.83 0.09 0.07 0.060 2007 2010 2011 Water Electricity Steam 12
  13. 13. Energy Saving & Carbon Reduction ↓ Energy Cost ↓ Carbon Footprint 13
  14. 14. Lighting System– Environmental-friendly lighting: T5– Individual switches in workshops– Occupancy sensors for corridor Started from: Jun 2008 Payback: 14 months 14
  15. 15. Lighting System LED application • Selected sewing floors • Recycle cotton workshop Started from: May 2010 Payback: 46 months 15
  16. 16. Variable Frequency Devices Servo-motor in sewing m/c Started from: Aug 2008 Payback: 8.8 monthsAir Compressor 16
  17. 17. Water Curtain Cooling• Low energy consumption compared to air-con system Started from: Nov 2009 Payback: 9.3 months 17
  18. 18. High Efficiency Dryers• Exhaust heat recovered to reduce steam consumption• Shortened drying timeSave 17% steam Started from: Oct 2010 Payback: 90.5 months 18
  19. 19. Steam Condensation Recovery Started from: Jun 2010• For Laundry use Payback: 4.3 months Steam saving: 3,685 ton/yr Hot water supply: 130 m3/day 19
  20. 20. Boiler – Biomass FuelStarted from: 2011 Payback: 8 months 20
  21. 21. Solar Hot Water Supply Save 70%Dormitory Production Started from: May 2009 Payback: 17 months 21
  22. 22. Renewable Energy – Road Lamps Solar PowerWind Power Started from: Sep 2010 Payback: 42 months 22
  23. 23. Green Logistics• Cost Saving • HK$ 4 million in 1 year• Quicker response in factory• ↓ 52 km of travel 67% CO2 saved 23
  24. 24. Water Conservation Less fresh water use Zero discharge 24
  25. 25. Wastewater TreatmentParameter BSR PRC Denim Factory Water Quality Guidelines DB44/26-2001 Grade 1 (Actual)Temperature (˚C) ≤ 37 - 31.6pH 6.0-9.0 6.0-9.0 7.5TSS (mg/l) ≤ 30.0 20 None(Total Suspended Solids)BOD (mg/l) ≤ 30.0 20 8(Biological Oxygen Demand)COD (mg/l) ≤ 200.0 90 25(Chemical Oxygen Demand)Color ≤ 150 40 1.5(ADMI units or Pt-Co units) 25
  26. 26. Wastewater Treatment System AdvancedTechnology • To ensure stability for reuse of treated wastewater • Less chemical needed, less sludge, high quality & low Benefits treatment cost 26
  27. 27. Water Recycling >80% Reuse 27
  28. 28. Sustainable WashingG2 Technology Front Loading ↓ Cost ↓ Water Eco-softener ↓ Manpower Laser ↓ Chemical 28
  29. 29. Waste EliminationTarget: 29
  30. 30. Recycled Cotton 2011 Solid Waste: ↓774 ton ↓968 tonMade with recycled cotton – x% pre-consumer 30
  31. 31. Turn Food Waste into TreasureHandling Food Composting to Fertilizing Waste Organic Fertilizer Organic Garden Canteen waste + 31
  32. 32. Paper-lessProduction e-Ticket: ETS + RFIDERP System – SAPe-Documentation Managemente-Forme-BankingSaved 90% paper 32
  33. 33. Waste RecyclingEase & encourage recycling: • Proper segregation • Collection • Education 33
  34. 34. Environmental Contributions 34
  35. 35. Eco Achievements ↓ 17% Carbon ISO 14001 EMS Certification Cleaner Production Enterprise of GuangdongISO 50001: Energy Management System (EnMS) in Progress 35
  36. 36. Culture Building2010 Global Sustainability Forum 36
  37. 37. Tree Planting2007-2012: 1,045,408 trees 37
  38. 38. Sustainable through Sharing 38
  39. 39. Factory Visits for Customers For: • Customer teams • Their Suppliers (Far East) 39
  40. 40. Working with Local GovernmentTo drive environmental culture in the public 40
  41. 41. Sharing with Media 41
  42. 42. Global Next 5-Year Targets  ↓Water by 10%  Zero Landfill  ↓Carbon Footprint by 6%  ↓Energy by 5%  The Use of Renewable Energy 5-10%  Plant 1,000,000 Trees more  Supply Chain Traceability 42
  43. 43. “Being Responsible – A perfect business sense” 43

×