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The University of Idaho
  Effects of Wood Fiber Esterification on the
Photostabilization of Wood Plastic Composites




    Liqing Wei and Dr. Armando G. McDonald
            Forest Products Program
Background of WPC
Issues:
  • Incompatibility between hydrophilic
    wood fiber and hydrophobic polymer
    • Lead to poor bonding
  • Wood fibers can absorb water & facilitate
    fungal attack
  • Absorption of solar radiation by wood
    • Promotes free radical degradation of WPC
    • Lignin is main contributor to UV absorption
Wood Modification
• Sebé et al. (2009) had shown improvements in
  wood weathering performance by esterification

                        DMF, K2CO3
  Wood                                Wood
                                      Wood


  R=               R=                         R=

  Vinyl Benzoate   Vinyl Propionate          Vinyl Acetate


• This approach may be suitable to weather
  stabilize wood fibers for WPC
Objectives


To improve the weather resistance of WPC by:
 • Modifying wood fibers to stabilize WPC
 • Perform accelerated weathering trials
 • Evaluate the weathering performance of WPC
Experimental Procedure

• Poplar flour (60#, 100 g batches)
  reacted with vinyl ester (vinyl
  acetate, vinyl propionate, and
  vinyl benzoate) in dimethyl-
  formamide using K2CO3 as
  catalyst.
• Reaction at 120 oC for 24 h
• Modified fiber washed with
  water & acetone, and then dried
  (<0.5% MC)
WPG for Esterified Poplar

                                          OH groups
               Number       WPG
 Ester                                    Substituted
              of Batches    (%)
                                       (mmol/g dry wood)
 Acetate           10         18               5.6
 Propionate        10         21               3.7
 Benzoate          10         39               3.8

                             0.01x WPG
 OH substituted=                                   x 1000
                    Molecular weight of adduct-1
FTIR Spectroscopy on Esterified Poplar
                                        -C=O (1680-1800)
1.0
       -OH
                    Acetylated
0.0
1.0




                    Propionated
0.0
1.0




0.0
                    Benzoated
1.0




                    Unmodified
0.0
      3500   3000   2500         2000       1500    1000
                    Wavenumbers    (cm-1)
Experimental Procedure Cont.
Materials:
• Poplar flour (40%) + HDPE (60%)
WPC Formation:
• Compounded and extruded (18mm
  twin-screw extruder) into sheets
  (100mm x 2mm)
Weathering specimens:
• Q-Sun (Xe-1-S, UV light + water
  spray) weatherometer according to
  ASTM D 6662
• 2 mm x 50 mm x 100 mm
• 0 to 2000 h exposure time
Surface Color Measurement
StellarNet spectrometer
• ASTM D 2244 (5 replicates)
• Color change (∆Eab) and surface
  lightness (∆Lrel)
• L*: lightness (100=white, 0=dark)
• a*: redness (+) & greenness (-)
• b*: yellowness (+) & blueness (-)

            L* final - L*initial
  Lrel          *
                 L initial

 Eab  L2  a 2  b2
Color Change (∆Eab)
                              50
                              45
        Color change (∆Eab)   40
                              35
                              30
                              25
                              20
                                                                             Unmodified
                              15
                                                                             Acetylated
                              10                                             Propionated
                              5                                              Benzoated

                              0
                                   0   200   400   600    800 1000 1200 1400 1600 1800 2000

                                                         Exposure time (h)

• Increase in WPC ∆Eab
• Benzoated wood WPC showed least color change
Surface Lightness (∆Lrel)
                            80         Unmodified            Acetylated
                                       Propionated           Benzoated
                                                                                           Unmodified WPC
                            70
Surface lightness (∆Lrel)




                            60

                            50

                            40
                                                                                           2000h weathered
                            30

                            20

                            10

                            0                                                               Unweathered
                                 0   200   400   600   800 1000 1200 1400 1600 1800 2000
                                                  Exposure time (h)

• Surface lightened during weathering
• Benzoated wood based WPC showed the least surface lightness
FTIR Spectroscopy of WPC
                                      Reference               C=C
                                                                         C=C
                                                  C=O
                                                           1648   1640
Absorbance




                                                                         920   885

                                             1780   1700

             Unmodified weathered 2000h




             Unmodified before weathered
Surface Chemistry by FTIR Spectroscopy
• Surface oxidation:
                   A1680-1800
  Carbonyl index =
                   A 2912-2917

• Polyene formation in HDPE:
                     A880-920      R
  Vinyl index (I) =
                    A2912-2917     R

                     A1630-1650    R
  Vinyl index (II) =
                     A 2912-2917
FTIR Spectroscopy: Carbonyl Index
    Carbonyl index (1680-1800 cm-1)   11
                                      10
                                      9
                                      8
                                      7
                                      6
                                      5
                                      4
                                                                                     Unmodified
                                      3
                                                                                     Acetylated
                                      2                                              Propionated
                                      1                                              Benzoated
                                      0
                                           0   200   400   600   800   1000 1200 1400 1600 1800 2000
                                                                 Exposure time (h)


• Unmodified WPC showed increase in CI
• Benzoated WPC showed slight change
FTIR Spectroscopy: Vinyl Index-I
                              0.7
                                                Unmodified        Acetylated
 Vinyl index (880-920 cm-1)



                              0.6               Propionated       Benzoated

                              0.5

                              0.4                                                               Vinylidene
                              0.3
                                                                                                R
                              0.2

                              0.1
                                                                                                R
                               0
                                    0   200   400   600   800   1000 1200 1400 1600 1800 2000
                                                          Exposure time (h)

• Unmodified WPC showed increase in VI-I
• Esterified WPC showed little change in VI-I (880-920 cm-1)
FTIR Spectroscopy: Vinyl Index-II
                                  0.7
   Vinyl index (1630-1650 cm-1)

                                                  Unmodified           Acetylated
                                  0.6
                                                  Propionated          Benzoated
                                  0.5

                                  0.4

                                  0.3                                                                 R
                                  0.2

                                  0.1

                                   0
                                        0   200   400   600     800   1000 1200 1400 1600 1800 2000
                                                               Exposure time (h)

• Unmodified WPC showed an increase in VI-II
• Esterified WPC showed slight change in VI-II (1630-1650 cm-1)
Conclusions

• Esterification of wood fiber lowered surface
  lightness and color change of resultant WPC
• Esterified poplar WPC were more
  photostable than unmodified poplar WPC
• This approach for modifying wood shows
  promise for WPC applications
Ongoing Research

• Further FTIR analysis of functional groups
• SEM and light microscopy of weathered
  WPC surfaces
• Mechanical and thermal properties of WPC
• Soil block fungal tests (Dr. Jeff Morrell,
  OSU)
Questions?




              Thank you!
Acknowledgements:
• Grant from USDA-WUR number 2009-34158-20170

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Session 15 ic2011 wei

  • 1. The University of Idaho Effects of Wood Fiber Esterification on the Photostabilization of Wood Plastic Composites Liqing Wei and Dr. Armando G. McDonald Forest Products Program
  • 2. Background of WPC Issues: • Incompatibility between hydrophilic wood fiber and hydrophobic polymer • Lead to poor bonding • Wood fibers can absorb water & facilitate fungal attack • Absorption of solar radiation by wood • Promotes free radical degradation of WPC • Lignin is main contributor to UV absorption
  • 3. Wood Modification • Sebé et al. (2009) had shown improvements in wood weathering performance by esterification DMF, K2CO3 Wood Wood Wood R= R= R= Vinyl Benzoate Vinyl Propionate Vinyl Acetate • This approach may be suitable to weather stabilize wood fibers for WPC
  • 4. Objectives To improve the weather resistance of WPC by: • Modifying wood fibers to stabilize WPC • Perform accelerated weathering trials • Evaluate the weathering performance of WPC
  • 5. Experimental Procedure • Poplar flour (60#, 100 g batches) reacted with vinyl ester (vinyl acetate, vinyl propionate, and vinyl benzoate) in dimethyl- formamide using K2CO3 as catalyst. • Reaction at 120 oC for 24 h • Modified fiber washed with water & acetone, and then dried (<0.5% MC)
  • 6. WPG for Esterified Poplar OH groups Number WPG Ester Substituted of Batches (%) (mmol/g dry wood) Acetate 10 18 5.6 Propionate 10 21 3.7 Benzoate 10 39 3.8 0.01x WPG OH substituted= x 1000 Molecular weight of adduct-1
  • 7. FTIR Spectroscopy on Esterified Poplar -C=O (1680-1800) 1.0 -OH Acetylated 0.0 1.0 Propionated 0.0 1.0 0.0 Benzoated 1.0 Unmodified 0.0 3500 3000 2500 2000 1500 1000 Wavenumbers (cm-1)
  • 8. Experimental Procedure Cont. Materials: • Poplar flour (40%) + HDPE (60%) WPC Formation: • Compounded and extruded (18mm twin-screw extruder) into sheets (100mm x 2mm) Weathering specimens: • Q-Sun (Xe-1-S, UV light + water spray) weatherometer according to ASTM D 6662 • 2 mm x 50 mm x 100 mm • 0 to 2000 h exposure time
  • 9. Surface Color Measurement StellarNet spectrometer • ASTM D 2244 (5 replicates) • Color change (∆Eab) and surface lightness (∆Lrel) • L*: lightness (100=white, 0=dark) • a*: redness (+) & greenness (-) • b*: yellowness (+) & blueness (-) L* final - L*initial Lrel  * L initial Eab  L2  a 2  b2
  • 10. Color Change (∆Eab) 50 45 Color change (∆Eab) 40 35 30 25 20 Unmodified 15 Acetylated 10 Propionated 5 Benzoated 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Exposure time (h) • Increase in WPC ∆Eab • Benzoated wood WPC showed least color change
  • 11. Surface Lightness (∆Lrel) 80 Unmodified Acetylated Propionated Benzoated Unmodified WPC 70 Surface lightness (∆Lrel) 60 50 40 2000h weathered 30 20 10 0 Unweathered 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Exposure time (h) • Surface lightened during weathering • Benzoated wood based WPC showed the least surface lightness
  • 12. FTIR Spectroscopy of WPC Reference C=C C=C C=O 1648 1640 Absorbance 920 885 1780 1700 Unmodified weathered 2000h Unmodified before weathered
  • 13. Surface Chemistry by FTIR Spectroscopy • Surface oxidation: A1680-1800 Carbonyl index = A 2912-2917 • Polyene formation in HDPE: A880-920 R Vinyl index (I) = A2912-2917 R A1630-1650 R Vinyl index (II) = A 2912-2917
  • 14. FTIR Spectroscopy: Carbonyl Index Carbonyl index (1680-1800 cm-1) 11 10 9 8 7 6 5 4 Unmodified 3 Acetylated 2 Propionated 1 Benzoated 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Exposure time (h) • Unmodified WPC showed increase in CI • Benzoated WPC showed slight change
  • 15. FTIR Spectroscopy: Vinyl Index-I 0.7 Unmodified Acetylated Vinyl index (880-920 cm-1) 0.6 Propionated Benzoated 0.5 0.4 Vinylidene 0.3 R 0.2 0.1 R 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Exposure time (h) • Unmodified WPC showed increase in VI-I • Esterified WPC showed little change in VI-I (880-920 cm-1)
  • 16. FTIR Spectroscopy: Vinyl Index-II 0.7 Vinyl index (1630-1650 cm-1) Unmodified Acetylated 0.6 Propionated Benzoated 0.5 0.4 0.3 R 0.2 0.1 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Exposure time (h) • Unmodified WPC showed an increase in VI-II • Esterified WPC showed slight change in VI-II (1630-1650 cm-1)
  • 17. Conclusions • Esterification of wood fiber lowered surface lightness and color change of resultant WPC • Esterified poplar WPC were more photostable than unmodified poplar WPC • This approach for modifying wood shows promise for WPC applications
  • 18. Ongoing Research • Further FTIR analysis of functional groups • SEM and light microscopy of weathered WPC surfaces • Mechanical and thermal properties of WPC • Soil block fungal tests (Dr. Jeff Morrell, OSU)
  • 19. Questions? Thank you! Acknowledgements: • Grant from USDA-WUR number 2009-34158-20170