Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

Radial machine process how it works

Providing full support for AI SMT equipments with training, spare parts.

  • Login to see the comments

  • Be the first to like this

Radial machine process how it works

  1. 1. www.smthelp.com Inline Sequencer Configuration 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Inserter Process Inserter Sequencer Sequencer Chain Dispensing heads Top View
  2. 2. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • Component is indexed by dispensing head from ammo box or reel • Component is cut from its ammo box or reel tape • Component is snapped into the carrier clip clamps Ammo box/reels Dispensing heads Radial Process
  3. 3. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  4. 4. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  5. 5. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  6. 6. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  7. 7. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  8. 8. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  9. 9. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  10. 10. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  11. 11. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  12. 12. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  13. 13. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  14. 14. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  15. 15. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  16. 16. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  17. 17. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The Cutter Station cuts the paper tape from the component leads Cutter Station Radial Process
  18. 18. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  19. 19. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  20. 20. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  21. 21. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  22. 22. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The optional ERV verifies the component according to the pattern program for: - Correct component - Correct polarity - Correct dispensing head location + - Optional ERV (Expanded Range Verifier) Radial Process + -
  23. 23. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  24. 24. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  25. 25. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  26. 26. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing Component Sensor Radial Process
  27. 27. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  28. 28. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process
  29. 29. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31•The Component Transfer Assembly positively transfers the component from the chain clip to the insertion head Component Transfer Assy Insertion head Radial Process CTA Upper Guide CTA Lower Guide Insertion head guide jaw
  30. 30. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The Clinch raises to the bottom of the PCB • The Insertion head guides the leads into the holes in the PCB Insertion head Radial Process
  31. 31. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The Insertion Head retracts at a 45 0 angle • The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch Insertion head Radial Process
  32. 32. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position Insertion head Radial Process
  33. 33. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Radial Process Insertion head • The Clinch cuts the component leads and clinches them before returning to its lower position
  34. 34. www.smthelp.com End of Process Radial Process

×