Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.
www.smthelp.com
INPUTS
Financial Machine Price Depreciation Time (Years) Electricity Cost ($/kWHr)
US$ 205,000 5 US$ 0.120...
www.smthelp.com
OUTPUTS
Production Data
Insertions Needed 1,181,150 Annual Component Insertion
Machine Work Time
Machine T...
www.smthelp.com
Hand Labor Equivalents
Labor Hours 5,000
Labor Costs US$ 75,000
MACHINE DRIVEN SAVINGS
Hand Placement Cost...
www.smthelp.com
Price Unit Notes
Machine Cost US$ 205,000 $ Machine Costs
Depreciation Time 5 Years Straight Line Assumed
...
www.smthelp.com
Electrical Energy Costs
Series 88 Energy Demand 1.1 kWatts
Hours Running 112 From Sheet 1
kWatt-Hours Cons...
www.smthelp.com
Welcome inquiry
1,Please visit : www.smthelp.com
2, Find us more: https://www.facebook.com/autoinsertion
3...
Upcoming SlideShare
Loading in …5
×

Auto insertion machine roi evaluation

449 views

Published on

How do you evaluation your PCB assembly machine?

Published in: Technology
  • Be the first to comment

  • Be the first to like this

Auto insertion machine roi evaluation

  1. 1. www.smthelp.com INPUTS Financial Machine Price Depreciation Time (Years) Electricity Cost ($/kWHr) US$ 205,000 5 US$ 0.1200 Machine Data Configuration Pass Thru / Non Pass Thru Spec Speed Dual Span (2.5/5.0) Pass Thru (Automatic BDH) 22,000 Labor Rates / Hour Machine Operator Maintenance US$ 15.00 US$ 15.00 Factory Work Time Hours / Day Days / Week Weeks / Year 8 5 50 Hand Labor Hand Labor Rate Insertion Rate / Hour US$ 15.00 240 Include Lead preparation Time Auto Insertion Machine ROI Invenstment
  2. 2. www.smthelp.com OUTPUTS Production Data Insertions Needed 1,181,150 Annual Component Insertion Machine Work Time Machine Time 112 Hours to MFG Hours in Year 2000 Machine Utilization 5.60% Machine Yearly Costs Depreciation US$ 41,000 Straight Line Depreciation Utilities US$ 28 Electricity for Machine & Air Maintenance US$ 540 Parts & Labor for Machine Operator US$ 1,680 Operator Time @ machine Part time Total Yearly Costs US$ 43,248 Sum of all costs Auto Insertion Machine ROI
  3. 3. www.smthelp.com Hand Labor Equivalents Labor Hours 5,000 Labor Costs US$ 75,000 MACHINE DRIVEN SAVINGS Hand Placement Cost US$ 75,000 Per Year Machine Placement Cost US$ 43,248 Per Year Annual Savings US$ 31,752 Per Year Auto Insertion Machine ROI MI vs AI
  4. 4. www.smthelp.com Price Unit Notes Machine Cost US$ 205,000 $ Machine Costs Depreciation Time 5 Years Straight Line Assumed Yearly Deprciation Expense US$ 41,000 Result Work Days per Week 5 Days Hours Per Day 8 Hours Weeks per year 50 Weeks Hours per Year Available 2,000 Hrs/Year Work Hours per Year PM Hours per 100 Hrs 12 Hours Maintenance Machine Working Hours 300 Hours Total Production Hours Maintenance Intervals 3 Periods Maintenance Times Maintenance Time 36 Hours Maintenance Times Maintenance Labor Cost US$ 540 Costs Labor Hours x Rate Production Hours Needed 300 Hours Machine Production Time Intrinsic Availability 94.00% Uptime Downtime (Increased based on Age) Lost Hours 54 Hours/Yr Downtime Machine Hours To Produce 354 Hours Production Hours Guide Jaw / Clinch Costs US$ 3,000 Cost Per Unit Tooling Replacement 6,000,000 Cycles Cycles per replacement Tooling Replacements / Yr 0 Replacements Replacements Needed Yearly Replacement Costs US$ 0.00 Costs Total Yearly Tooling Costs Chain Clip Replacments US$ 780 Cost Cost Per Replacement Tooling Replacement 15,000,000 Cycles Cycles per replacement Tooling Replacements / Yr 0 Replacements Replacements in a Year Yearly Replacement Costs US$ 0.00 Costs Total Yearly Chain Costs Auto Insertion Machine Cost
  5. 5. www.smthelp.com Electrical Energy Costs Series 88 Energy Demand 1.1 kWatts Hours Running 112 From Sheet 1 kWatt-Hours Consumed per year 123.20 kWatt-Hours Machine Electricity Costs US$ 14.78 Electric Costs Air Consumption Costs Series 88 Air Demand 4 CFM @ 90PSI Hours Running 112 From Sheet 1 CFM Consumed per year 448 CFM/Yr Ratio of CFM to Horsepower 3 Approximately Horsepower to Watts 750 Watts/HP kWatt-Hours Consumed 112.00 kWatt-Hours Air Compressor Electricity Costs US$ 13.44 Air Electricity Costs AI Machine Power consumption
  6. 6. www.smthelp.com Welcome inquiry 1,Please visit : www.smthelp.com 2, Find us more: https://www.facebook.com/autoinsertion 3, Know more our team: https://cn.linkedin.com/in/smtsupplier 4, Welcome to our factory in Shenzhen China 5, Look at machine running video: https://youtu.be/LdpOUo_1vLk 6, See more in Youtube: Auto+Insertion

×