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Manufacturing Auto Seat Covers Interior Trim SCHWABE USA die cutting capabilities

SCHWABE USA hydraulic presses are used in the production of Automotive Interior and Trim Cover Parts and Applications across the world:
Airbags,
Leather seating,
Non-leather seating,
Floor carpets and mats,
Sun visors
Head liners
Spacer mesh

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Manufacturing Auto Seat Covers Interior Trim SCHWABE USA die cutting capabilities

  1. 1. 1 Auto Seating & Interior Trim Capabilities 2016 - 2017
  2. 2. We engineer and build die cutting and compression molding presses for the production of a broad range of automotive interior parts at our manufacturing plant in Cincinnati, Ohio, USA 2 Automotive Interior Parts Manufactured on SCHWABE Presses
  3. 3. Shaping Products for Auto Interior Manufacturers of the World 3
  4. 4. Foam, Laminates, Textiles & Spacer Mesh Fabric SCHWABE Straight Ram Hydraulic Beam Press Example: Die Cutting Spacer Mesh on SCHWABE Model SR - 230 - on Nylon Belt with Clamp Feed design - Spacer Mesh material delivered from Roll Stand NOTE: Material yield not optimized For Demo purposes only 4 NOTE: SCHWABE Straight Ram Beam Press cuts Foams, Laminates, Textiles & Spacer Mesh Fabric off Roll or Sheet Goods
  5. 5. Ideal for cutting automotive interiors (non- leather). Manual or automatic feed systems available. Designed to incrementally feed die boards that are larger than the press. Available with extension tables for easy, manual lateral transfer of die boards on & off the feed system for picking & spreading. Various automatic transfers are also available. Die Cutting Foams, Textiles & Laminated Materials by Incremental Feed SCHWABE Straight Ram Hydarulic Beam Press 5
  6. 6. Freeman SCHWABE 4064 Clough Woods Drive, Cincinnati, Ohio 45103 USA Contact: Phone +1 513 947 2888 Email: sales@freemanschwabe.com6 Double E Material Unwind Stand w/ Lazy Loop Sensor Controls SCHWABE Straight Ram Hydraulic Beam Press w/ Urethane Belt Clamp Feed System Model SR 300 Quick Die Change with OutFeed Roll Away Parts Picking Conveyor and Scrap Conveyor SCHWABE USA Model SR 300 features • cutting mats on Chiorino Urethane Belt clamp feed system • Powered Unwind Stand with lazy loop sensor • OutFeed “swing-up safety guard” for quicker die changes
  7. 7. Cutting Foams, Textiles & Laminated Material with DieVac System SCHWABEStraight Ram Beam Press with Dievac System SCHWABE uses vacuum to precompress various types of materials prior to cutting on SCHWABE Beam Press therefore eliminating material movement and insuring accurately cut parts. - large volume processing of automotive interior trim components - achieved with great precision and excellent material efficiency - using Ontario Die International's Dievac system on a SCHWABE progressive feed beam press. - used for cutting laminated fabrics and vinyl in multiple layers in widths up to 2M wide. 7
  8. 8. Cutting Automotive Carpet Interior Straight Ram Hydraulic Beam Cutting Press • Using Serrated Tooling Die Cutting against Urethane Belt • Die Cutting off a Roll or Sheet Goods 8 Cutting on a Urethane Belt In-Out Feed Model SR - 350
  9. 9. Four Post High Stroke die cutting press has the advantage of cutting multilayers of airbag material therefore increasing the production efficiency yields with increased manufacturing volumes and lower costs. There is an increasing global  demand for automotive airbags as new car designs include front, side, and curtain airbag assemblies. Cutting Automotive Airbags - SCHWABE Four Post High Stroke Model 4PHS - 470 Tons 9
  10. 10. Molding Vacuum Formed Plastics, Rubber and other sheeted products SCHWABE Model DG Upstroke Platen Compression Molding Press Model DG 35 tons Upstroke Platen with Manual Sliding Table 10
  11. 11. Cutting Leather Full Hide / Half Hide SCHWABE Able to handle full hides with automatic infeed & outfeed continuous belt conveyors.
 - die boards up to 96” wide x 108" long. - ease of loading & unloading of die boards - design eliminates die jumping which reduces die damage. - standard accessories are anti kick-up devices for dies and infeed sensors & receivers. Model SR 300 11
  12. 12. Cutting Leather Full Hide / Half Hide - Roller Press SCHWABE Roller Press - Unique Features and Benefits 1. Double Die Detectors mounted on each side of press – Ensures dies are not damaged thereby extending their life 2. Self-Aligning Roller Bearings – Maximizes the fatigue life of the journals 3. Removable Roller Journals -  Allows roll change-out at reduced cost 4. Mechanical Components are Easily Accessible -  Provides easier maintenance 5. 2 Driven Transfer Stations with Timing Feed Belts & Pulleys  -  Superior design to friction driven belts as they tend to stretch Model RC - 100 12
  13. 13. Cutting Leather Full Hide / Half Hide - Straight Ram Hydraulic Beam Press Model SR 350 13 SCHWABE USA Straight Ram Hydraulic Beam Press with InFeed and OutFeed Conveyors for Full Hide Leather Cutting.  Used with a large die board with hand placed tools for cutting a single ply of material or multiple layers of material.  Index feed accuracy up to 1/32" for precise cutting.  Press can feed die boards and material from both sides of the press increasing throughput and productivity.  Over 20 die boards with material  can be cycled through the press per hour.  The tool could also be head mounted and the press operates as an automatic progressive feed press, again with extremely tight index tolerances can be achievable. 
  14. 14. SCHWABE High Stroke Press Straight Ram Design Ideal for die cutting multi contour / 3D parts. - Long Stroke and High Tonnage - 22" Daylight and 54" Daylight, other sizes available on request - Electric Stop Rod Mechanism - Power operated sliding table to handle dies 20,000lbs or more - T-Slots for Male / Female Tooling - Heated Platens available upon request Multi Contour 3D Auto Parts - Compression Molding Presses 14
  15. 15. Headliners, Door Panels - Compression Molding Presses SCHWABE 4 Post High Stroke o Long stroke press ranging from 25 to 1000+ tons. o Stroke lengths from 8” to 72”+ o Bed sizes of 25”D x 25”W to 96”D x 144”W or greater. o T-Slots for Male / Female Tooling. 15
  16. 16. Freeman Schwabe Company Headquarters & Manufacturing Plant Freeman Schwabe is dedicated to customer satisfaction and success with our machinery. We stand behind our engineering and craftsmanship with a 100% money back guarantee! www.FreemanSchwabe.com 16

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