Overall Product Introduction

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Overall Product Introduction

  1. 1. Overall Products View −−−BODA NC COMPLETE EQUIPMENT CO., LTD.
  2. 2. Company Panorama
  3. 3. Business Culture Profound
  4. 4. Company Profile Jiangsu BODA NC Complete Equipment Co., Ltd. has become a national advanced enterprise manufacturing CNC cutting machines after ten years' development. Our sales quantity has come up top in China continually since 2004. With the principle of "Talents to enhance the strength" and "Profession to build quality", our company owns an expert team formed by seniors, mid-class skilled workers, including doctors and masters who always take charge of the R&D of advanced technology as well as new products. We have founded the R&D Center with Shanghai Jiao Tong University in 2004, successfully inventing the high technical BODA CNC System and BODA CNC intersecting bevel pipe cutting machine, besides we independently invented the BODA Unlimited rotary cutting torch, CNC drilling& milling cutting machine, CNC high-precision rack flame cutting machine, and BODA APC series machine-carry plasma generators, which represent the advanced technology and fill the gap of cutting machine at home. Meanwhile, our CNC plasma & flame cutting machines have been using stably in many large enterprises at home and we have exported to more than 30 foreign countries like USA, Mexico, Russia, Lithuania, Brazil, India, Korea, Burma, Thailand, Qatar, Malaysia, Indonesia, Dubai, Singapore, New Zealand, South Africa, Saudi Arabia, Australia, Kazakhstan, Greece, Israel etc. All the foreign customers say high praise to our products. Meanwhile, we have got the CE certificate. Perfect quality is the result of advanced production equipment. We have large high-precision CNC gantry machining center which is worth USD1 million (it's the only one for cutting machine manufacture in China at present), series of advanced equipment and detection equipment, sophisticated technology and strict & sound quality management system, and we make full use of new technologies, new processes, new materials to ensure the stability, reliability and precision of the products. As a result of strong technical forces, superior process equipment, classy production environment and up-to-date scientific management model, we keep on providing customers with better products. As a result of brought-up high quality professional marketing team and established a large sales network at home and abroad, we keep on providing customers with more qualified service. Profound is our corporate spirit, and by learning this, we would actively project ourselves into global market competition with broad-mind, while using excelsior scientific attitude to build our national brand.
  5. 5. Items  Products series ● Production control
  6. 6. BODA CNC single side driven flame cutting machine Product series --BODA Series CNC flame cutting machine (1) Users can select the units which has several functions, such as automatic ignition, automatic perforation, automatic cutting, powder spraying lineation, cutting back, dynamic graphic tracking shows and so on. It realizes the whole cutting process automatic control. For example, three-cutting torch can cut many types of grooves. In order to guarantee connection rigidity and upright between the beam and longitudinal driving frame, the reverse of beam is equipped with one angle brace board, meanwhile the construction of initiative longitudinal driving frame also has been strengthened correspondingly. It guarantees the running stableness of the machine. Other constructions are similar to the double sides drive machine. Width of crossbeam ≤4m, user can adopted single side driven, used for carbon steel’s regular cutting, cutting thickness:6-200mm
  7. 7. Product series --BODA Series CNC flame cutting machine (2) BODA CNC double sides driven flame cutting machine Users can select the units which have several functions, such as automatic ignition, automatic perforation, automatic cutting, powder spraying lineation, cutting back, dynamic graphic tracking shows and so on. It realizes the whole cutting process automatically control. For example, three-cutting torch can cut many types of grooves. Width of crossbeam ≥4m, adopt double sides driven to ensure machine’s precision. Used for carbon steel’s regular cutting, cutting thickness:6-200mm
  8. 8. Product series --BODA Series CNC flame cutting machine (3)  BODA CNC Flame strip cutting machine Used for beeline strips cutting, main feature is beeline cutting. All this type machine tools equipped with several flame cutting torches that can realize mass beelines cutting. Strip cutting torch is installed in the frontispiece of crossbeam; numbers of torches are accord to user, inverse part of crossbeam can be installed other transverse cutting tip.
  9. 9. Product series --BODA Series portal frame CNC flame precise rack cutting machine (4)  BODA Series portal frame CNC flame precise rack cutting machine BODA portal frame CNC flame precise rack cutting machine is specially designed for processing large racks, once running of the machine can cut several pcs high-precision racks, and it can once achieve the finished product cutting without any extra processing. The machine can replace the same product imported, and also it saves big amount foreign exchange for China's sea oil drilling platform leg project. This machine fills domestic gap and it's the first field profession equipment in China. Mechanical processing of the machine adopts large CNC processing center precise processing, its transmission parts adopt Germany import beeline rail and 6 level high precision gear and rack, which ensures machine runs in high precision. Control part of the machine adopts combination both import customized CNC and our own multi-axis control system. Each moving unit equips with imported AC. servo driving system and it realizes multi-axis linkage controlling. The promotion of this professional equipment will greatly improves international competition of China's sea oil exploitation engineering equipment
  10. 10. Product series --- BODA Series CNC Plasma cutting machine (1)  BODA CNC dry plasma cutting machine User can choose imported plasma generators and torches such as USA Hypertherm, USA Thermal Dynamics, and Germany Kjellberg, user can also choose BODA APC series plasma generators. Used for cutting carbon steel, aluminum alloy, stainless steel and other nonferrous metal, regular cutting thickness: 1-60mm, it can be divided into single side driven and double sides driven according to width of crossbeam and different requirements of cutting accuracy.
  11. 11. Product series --- BODA Series CNC Plasma cutting machine (2)  BODA CNC under-water plasma cutting machine By adopting underwater cutting solution, there's no dust pollution, lower noise pollution, lower arc pollution and small deformation of the cutting parts. Used for cutting carbon steel, aluminum alloy, stainless steel and other nonferrous.
  12. 12. Product series --- BODA Series CNC Plasma cutting machine (3)  BODA CNC Precision (Laser class) plasma cutting machine Based on the high-precision NC machine coupled with the world’s most advanced technologies (laser class plasma power), they not only have ordinary NC plasma cutting machines’ characteristics, but also have: Incision quality achieves the minimum quality of laser incision; slotted width is about 1/2 of ordinary plasma; cutting dimensional accuracy is about twice as ordinary plasma; cutting speed is higher than laser, especially medium and thick plate; investment in equipment and operation cost is only about 1/4-1/10 of laser cutting machines.
  13. 13. Product series  BODA CNC Table style flame/plasma cutting machine NC table style cutting machine is a high speed, high accuracy flame/plasma cutting machine which features compact modular construction for easy and fast installation and initial operation. It is a higher class cutting machine which can be used for any plane graphics cutting.
  14. 14. Product series  BODA CNC Platen type high-speed plasma cutting machine (Table style) Mainly used for sheet metal cutting (thickness 0.3mm-2mm), it can achieve the high speed and high accuracy cutting. Under some certain condition (when there’s no right-angle or acute angle on cutting work-piece), it can replace laser cutting machine, yet the investment cost will be only 1/8 to 1/10 of laser cutting machine, it’s quite popular during customers. When the machine cuts plate, the distance between cutting torch and steel plate keeps fixed as platen covers surface of steel plate which is greatly improved the cutting quality.
  15. 15. Product series  BODA CNC intersecting line bevel pipe cutting machine Our self-developed CNC intersecting line pipe cutting machine is slinky in appearance, convenient in operation and high precision in cutting, which is widely used in petroleum construction, steel, ship yards and other corresponded industries. Plane pole-link bevel control structure with the range of swing angle of ± 60 °
  16. 16. Product series  BODA CNC Unlimited rotary bevel cutting machine C-axis turret design has reduced the possibility of the generation of gaps produced by excessive combustion at the path connection brought by linkage or A/B axis structure, using complex path to reduce the possibility of lost in speed at uphill groove. ±45°groove area (before CNC angle compensation), 360°/sec cutting path to follow the normal rotation speed, 360°/sec groove angle to adjust the speed, groove mechanical control accuracy ± 0.5° New high-tech materials, super-quiet drive gear, combining cleverly designed structure makes the volume, weight and noise minimized. Break the traditional rotary cutting groove cutting head cable winding limitations, it achieves groove unlimited rotation, neither no messy exposed alignment. In cutting campaign the programmable real-time groove angle changes, and groove angle follows the normal cutting path automatically. Unique initial point adjust-upwards solution using cutting head to graze the work piece has given up the traditional solution of using contact sensor or cutting head to crash the work piece. Cutting torch collision protection equipment makes the valuable groove cutting head safer and longer for use. The new-style non-contact tactile sensor can accurately control the initial height and cutting height with the precision of “±0.5mm”.
  17. 17. Product series  BODA CNC Drilling& Milling Cutting Machine CNC drilling& milling cutting machine is a self-developed and self-fabricated high- precision equipment for both cold and thermal metal processing. Once fixture by the user can complete the both drilling and cutting processes, which is not only improved the machining accuracy, but also greatly enhanced the efficiency of production. This machine is widely used in the electricity, bridges, and automobile industries, and it's filled the gap in domestic.
  18. 18. Production control (1) --- Organization Structure
  19. 19. Quotation Check the contact and technical agreement in advance Test Sign the contact and technical agreement Technical evaluation before production Send the task to every Dept Production Final test Pack, deliver Production control (2) --- Production process Technical Dept Production Dept Supply Dept Sales Dept After-sales Dept Acceptance Report Test the quality of components and materials purchased from outside Test every procedure in production Test the whole machine Test before delivery
  20. 20. Production control (3) -Production 、 Process flow Material Cutting Tempering Sand-blast Paint Frame processing Whole paint Installation Production process for longitudinal moving group Material milling machine unit Cleaning Plane grindingGrinding Installation for moving group accessory Production process for portal frame
  21. 21. Production control (4) -Production 、 Process flow Production process for lift device Material Grinding Cleaning Plane grinding Installation Production process for straight track Material Fine milling Machine unit milling Plane grinding Heat treatment Installation
  22. 22. Production control (5) -Production 、 Process flow  Each quality control point will be audited and signed.
  23. 23. Production control (6) --- Equipments A Large High-precision CNC Gantry Machining Center It is worth US$1 million It's the only one for cutting machine manufacture in China at present .
  24. 24. Professional Track CNC Production Line --- process track to model precisely Production control (6) --- Equipments B Three-side CNC Milling Machine ● One time positioning ● One time to complete the three-sides milling of track High Precision
  25. 25. Track processing-- milling machine Production control (6) --- Equipments C Digital boring-milling machine Working table dimension: 1400mmx1600mm Longitudinal and transverse moving span: 2000mmx2000mm
  26. 26. Production control (7) Seiri, Seiton, Seiso, Seikeetsu, Shitsuke, Safety, Saving --- Management 7S
  27. 27. Research and Development We have founded the R&D Center with Shanghai Jiao Tong University in 2004, successfully inventing the high technical BODA CNC System and BODA CNC intersecting bevel cutting machine, besides we independently invented the BODA Unlimited rotary cutting torch, BODA CNC drilling& milling cutting machine, BODA portal frame CNC flame precise rack cutting machine and BODA APC series machine-carry plasma generators, which represent the advanced technology and fill the gap of cutting machine at home. Meanwhile, our CNC plasma & flame cutting machines have been using stably in many large enterprises at home and abroad. With the principle of "Talents to enhance the strength" and "Profession to build quality", our company owns an expert team formed by seniors, mid-class skilled workers, including doctors and masters who always take charge of the R&D of advanced technology as well as new products.
  28. 28. Newest technology (1) --- BODA Unlimited Rotary Cutting Torch 1.C-axis turret design has reduced the possibility of the generation of gaps produced by excessive combustion at the path connection brought by linkage or A/B axis structure, using complex path to reduce the possibility of lost in speed at uphill groove; 2.±45°groove area (before CNC angle compensation), 360°/sec cutting path to follow the normal rotation speed, 360°/sec groove angle to adjust the speed, groove mechanical control accuracy ± 0.5° ; 3.New high-tech materials, super-quiet drive gear, combining cleverly designed structure makes the volume, weight and noise minimized; 4.Break the traditional rotary cutting groove cutting head cable winding limitations, it achieves groove unlimited rotation, neither no messy exposed alignment; 5.In cutting campaign the programmable real-time groove angle changes, and groove angle follows the normal cutting path automatically; 6.Unique initial point adjust-upwards solution using cutting head to graze the work piece has given up the traditional solution of using contact sensor or cutting head to crash the work piece; 7.Cutting torch collision protection equipment makes the valuable groove cutting head safer and longer for use; 8.The new-style non-contact tactile sensor can accurately control the initial height and cutting height with the precision of “±0.5mm”. ● Represents the most advanced technology in China.
  29. 29. Newest technology (2) --- BODA Portal Frame CNC Flame Precise Rack Cutting Machine 1.BODA portal frame CNC flame precise rack cutting machine is specially designed for processing large racks, once running of the machine can cut several pc high-precision racks, and it can once achieve the finished product cutting without any extra processing. The machine can replace the same product imported, and also it saves big amount foreign exchange for China's sea oil drilling platform leg project. This machine fills domestic gap and it's the first field profession equipment in China. 2.Mechanical processing of the machine adopts large CNC processing center precise processing, its transmission parts adopt Germany import beeline rail and 6 level high precision gear and rack, which ensures machine runs in high precision. 3.Control part of the machine adopts combination both import customized CNC and our own multi-axis control system. Each moving unit equips with imported AC. servo driving system and it realizes multi-axis linkage controlling. 4.The promotion of this professional equipment will greatly improves international competition of China's sea oil exploitation engineering equipment. ● Represents the most advanced technology in China.
  30. 30. Newest technology (3) --- BODA CNC Drilling& Milling Cutting Machine 1.CNC drilling& Milling Cutting Machine is a self-developed and self-fabricated high-precision equipment for both cold and thermal metal processing. Once fixture by the user can complete the both drilling and cutting processes, which is not only improved the machining accuracy, but also greatly enhanced the efficiency of production. This machine is widely used in the electricity, bridges, and automobile industries, and it's filled the gap in domestic. 2.Machine tools' technical specifications: Heavy-duty steel gantry beams; Heavy pre-tighten linear guide structure; High-strength steel plate clamping stuff support; High-speed drilling principal spindle head; Unified cutting & drilling complex control systems, automatic conversion of drilling & cutting; High-precision, high-speed plasma cutting device 3.Drilling machine's principal spindle technical specifications: Principal spindle taper hole: BT50 drilling maximum diameter ¢ 40; Principal spindle Speed: Auto speed varying, high accuracy positioning; Principal spindle power: 15KW frequency conversion; Principal spindle feed: High-power AC servo-driven, ball bearing transmit the leading screw. 4. Plasma devices technical specifications: Plasma generator: different models are possible according to the specific requirements of the user ; Initial positioning: resistance contacting positioning type; Height controller: Automatic arc voltage height controller 5. Matching devices: Automatic Tool Change Mechanism; Tool length compensation measurement system Drilling stroke automatic measuring device; Dust exhaust device, smoke and dust filter ● Represents the most advanced technology in China.
  31. 31. Newest technology (4) --- BODA CNC Intersecting Line Bevel Pipe Cutting Machine 1.Our self-developed intersecting line bevel pipe cutting machine is slinky in appearance, convenient in operation and high precision in cutting, which is widely used in petroleum construction, steel, ship yards and other corresponded industries. 2.Machine tools' technical specifications Mobile column structure of cutting head moving, stroke 6m≧ Chuck clamping manually or electrically Bracket-type steel supporting manually or hydraulically Dedicated intersecting line cutting system with cutting macro library Plane pole-link bevel control structure with the range of swing angle of ± 60 ° Linear guide rail, ball bearing transmit the leading screw, rack and pinion assembled transmission 3. Cutting technical specifications Cutting Steel Type: Round or Square Tube Figures can be cut: variety of graphics by outspreading intersecting line, can be with bevel Control Axes: 2-4-6-axis, bevel cutting with 6-axis Cutting diameter: according to customer requirements Cutting: plasma or gas Pipe maximum length: 6m≧ Pipe clamping method: Chuck Power-driven: high-precision AC servo + dedicated planetary reducer Control System: a dedicated intersecting line cutting system: 6- axis controlled, with quantitative intersecting line cutting macro library ● Represents the most advanced technology in China.
  32. 32. Honor . . . GB/T19001-2000 idt ISO9001:2000
  33. 33. Honor . . . CE CERTIFICATE
  34. 34. Many thanks ! Jiangsu Boda NC Complete Equipment Co., Ltd. Add: 3536#, Zhencheng Rd., Jiangyin, Jiangsu, China. Tel : 0086-510-86659573 86659333 Fax: 0086-510-86058600 86058658 Website: http://www.bodahg.com E-mail: bodasales@gmail.com

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