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Copy of mile stone

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Copy of mile stone

  1. 1. MILE STONE/ FLOW CHART FOR THE FABRICATION PROCESS MILE STONE CHECK LIST Remarks/ Progress T 15-51 T 16-53 T8-49A T8-49A-1 T8-49A-6 10 to 12 13 to 15 1 2 3 4 to 6 13, 14 15 1 to 5 6 to 15 PART NO. QNTY. PART NO. QNTY. A 1 → RECEIVING APPROVED GFC DRAWING, COORDINATE, CUTTING PLAN RECEIVEDDONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1305 1 M1911 1 ↓ 2 → OBSERVATION DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1906 1 M1907 1 ↓ 3 → DRAW THE BOM DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1897 1 M1892 1 B MATERIAL ISSUE Selection/ segrigation DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1292 1 M1881 1 ↓ Brought to store DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1267 1 M1288 1 C MARKING & CUTTING 4 → MARKING DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1266 1 M1285 1 ↓ 5 → CUTTING DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M1258 1 M1082 1 ↓ 6 → GRINDING DONE DONE DONE DONE DONE DONE DONE DONE DONE DONE M638 1 M760 1 ↓ M568 1 M759 2 D FIT UP → TOP 7 → GRINDING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE M560 1 M647 1 ↓ 8 → FITTING WITH TACK WELDING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE M556 1 M646 1 ↓ 9 → MATCHING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE M539 1 M645 1 ↓ 10 → DIAGONAL CHECK DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE M474 1 M437 1 ↓ M297 7 M435 1 ↓ 11 → SURFACE PREPERATION DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE M215 1 M406 1 E WELDING → TOP 12 → HEATING OF ELECTRODE PRMY/SEC STAGE 260/400 ' C DONE DONE DONE DONE DONE N/A DONE DONE DONE N/A F133 1 M234 1 ↓ 14 → MAINTAINING THE TEMPERATURE AT 75 DONE DONE 'C DONE DONE DONE DONE DONE DONE N/A N/A F130 3 M216 1 ↓ 15 → CLEANING THE SURFACE DONE DONE DONE DONE DONE DONE DONE DONE N/A N/A F32 1 F272 1 ↓ F29 7 F270 1 F FIT UP → BOTTOM 16 → GRINDING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE TOTAL 33 F178 1 ↓ 17 → FITTING WITH TACK WELDING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE F159 5 ↓ 18 → MATCHING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE T8-49A-2 F158 1 ↓ 19 → DIAGONAL CHECK DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE DONE 1 F156 1 ↓ DONE 1 F155 1 G WELDING → BOTTOM 20 → SURFACE PREPERATION DONE DONE DONE DONE DONE DONE DONE DONE DUE DUE DONE 1 F151 1 ↓ 21 → HEATING OF ELECTRODE PRMY/SEC STAGE 260/400 ' C DONE DONE DONE DONE DONE DUE DONE DONE DONE DUE DONE 1 F150 2 ↓ 23 → MAINTAINING THE TEMPERATURE AT 75 DONE DONE 'C DONE DONE DONE DONE DONE DONE DUE DUE DONE 1 F144 2 ↓ 24 → CLEANING THE SURFACE DONE DONE DONE DONE DONE DONE DONE DONE DUE DUE DONE 1 F140 8 ↓ DONE 1 F130 7 H 25 TOP & BOTTOM ALINGMENT → CHECKING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE DONE 1 F29 4
  2. 2. ↓ 26 → HEATING DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE DONE 2 TOTAL 53 ↓ DONE 1 I FIT UP → BRACING 27 → CONSTRUCTION OF PLATFORM DONE DONEHEIGHT DONE DONE DONE DONE DONE DONE TO WORK ON DONE N/A DONE 6 T8-49A-7 ↓ 28 → ERECTING THE VERTICAL JIG DONE DONE DONE DONE DONE DONE DONE DONE DONE DUE DONE 2 M1411 1 ↓ 29 → GRINDING DONE DONE DUE DONE DONE DONE DONE DONE DONE DUE TOTAL 19 M1910 1 ↓ 30 → FITTING WITH TACK WELDING DONE DONE DUE DONE DONE DONE DONE DONE DONE DUE M1908 1 ↓ 31 → MATCHING DONE DONE DUE DONE DONE DONE DONE DONE DUE T8-49A-3 M1905 1 ↓ DONE 1 M1904 1 J WELDING → BRACING 32 → SURFACE PREPERATION DONE DONE DUE DONE DONE DONE DONE DUE DUE DUE DONE 1 M1901 1 ↓ 33 → HEATING OF ELECTRODE PRMY/SEC STAGE 260/400 ' C DONE DONE DONE DONE DONE DONE DUE DUE DUE DUE DONE 1 M1893 1 ↓ 35 → MAINTAINING THE TEMPERATURE AT 75 DONE DONE 'C DUE DONE DONE DONE DONE DUE DUE DUE DONE 1 M1888 3 ↓ 36 → CLEANING THE SURFACE DONE DONE DUE DONE DONE DONE DUE DUE DUE DUE DONE 1 M1410 1 ↓ DONE 1 M1293 1 K FINISHING → (TOP, BOTTOM→ BRACING) 37 & GRINDING DONE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 M1290 1 ↓ 38 → BUFFING DONE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 M1259 1 ↓ 39 → CHISELING DONE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 M551 1 ↓ DONE 1 M442 1 L 40 → RECORDING WITH DOCUMENT) DONE DIMENSION CHECK (INSPECTION BY ITD/PB/AAI, ALL MEASUREMENTS DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 M283 1 ↓ DONE 1 M217 1 M 41 → RECORDING ALL COORDINATE POINTS DONE DONE COORDINATE CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT) DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 F130 8 ↓ DONE 1 F114 1 N 42 → CLEANING VISUAL CHECK (INSPECTION BY ITD/PB/AAI, WITH DOCUMENT) DONE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 F29 4 ↓ 43 → GRINDING DONE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 1 F19 1 ↓ 44 → BUFFING DUE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 4 F18 1 ↓ DONE 6 F9 1 O CAN BE REMOVE FROM JIG 45 → CUTNG, FITNG & WLDG OF TEMP, MEMBER ON TRUSS DUE DONE DUE DUE DUE DUE DUE DUE N/A DUE DONE 4 TOTAL 34 ↓ 46 → NEEDS P & H CRANE DUE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 8 ↓ DUE DONE 2 T8-49A-8 P REQUEST FOR NDT 47 → NEEDS PBI MARK IDENTIFICATION DUE DONE DUE DUE DUE DUE DUE DUE DUE DUE DONE 2 M1272 1 ↓ 48 → CONSTRUCTION OF PLATFORM TO WORK ON HEIGHT DUE DONE DUE DUE DUE DUE DUE DUE N/A DUE DONE 4 M1903 1 ↓ 49 → SURFACE CLEANING DUE DONE DUE DUE DUE DUE DUE DUE DUE DUE TOTAL 46 M1902 M1900 1 Q MATCHING OF PARTS 50 → CONSTRUCTION OF TEMPORARY JIG DUE DUE DUE DUE DUE DUE DUE DUE N/A DUE M1900 1 ↓ T8-49A-4 M1894 1 R READY FOR BLASTING AND CAN BE SHIFTED TO STOCKING YARD BY ITD DONE 1 M1888 2 DONE 1 M1384 1 S NO. OF MEMBER TO BE FIT UP AT THE FIT UP STAGE FOR THE VARIOUS TRUSSES DONE 1 M1289 1 NOTE: SOME JOINT OF BOTH TYPICAL & EXPANSION TRUSS NEEDS NDT (UT) IN THE FIT UP STAGE. DONE 1 M1273 1
  3. 3. DONE 1 M550 1 DONE 1 M444 1 DONE 1 M443 1 DONE 1 M297 2 DONE 1 M282 1 DONE 1 M218 1 DONE 1 F130 7 DONE 1 F115 1 DONE 1 F29 4 DONE 1 F19 1 DONE 3 F17 1 DONE 3 TOTAL 32 DONE 1 DONE 6 T8-49A-9 DONE 4 M1914 1 TOTAL 31 M1899 1 M1295 1 T8-49A-5 M1274 1 DONE 1 M1262 1 DONE 1 M1260 1 DONE 1 M1060 1 DONE 2 M549 1 DONE 1 M529 1 DONE 1 M451 1 DONE 1 M445 1 DONE 1 M297 4 DONE 1 M281 1 DONE 1 M233 1 DONE 1 F130 6 DONE 1 F29 4 DONE 1 TOTAL 27 DONE 1 DONE 1 T8-49A-10 DONE 1 M1927 1 DONE 1 M1898 1 DONE 6 M1315 1 DONE 1 M1296 1
  4. 4. DONE 3 M1275 1 DONE 4 M1263 1 DONE 6 M1059 1 DONE 2 M548 1 DONE 1 M528 1 DONE 1 M457 1 DONE 1 M454 1 DONE 1 M297 4 DONE 1 M280 1 DONE 1 M230 1 DONE 3 F130 6 DONE 2 F29 4 DONE 2 TOTAL 27 TOTAL 53
  5. 5. T8-49A-11 T8-49A-15 T16-53-1 T16-53-5 T16-53-9 T16-53-13 PART NO. QNTY. PART NO. QNTY. PART NO. QNTY. PART NO. QNTY. PART NO. QNTY. PART NO. QNTY. M1895 1 M1884 1 M686 1 DONE 1 M50 1 DONE 1 M1300 1 M1883 1 M797 12 DONE 1 M1231 1 DONE 1 M1276 1 M1882 1 M792 1 DONE 1 M1230 1 DONE 1 M1058 1 M1211 1 M763 1 DONE 1 M1229 1 DONE 8 M1052 1 M1209 1 M758 1 DONE 1 M1228 1 DONE 1 M1051 1 M1207 1 M743 1 DONE 8 M797 8 DONE 2 M759 2 M1080 1 M726 1 DONE 4 M676 1 DONE 4 M644 1 M1079 2 M686 1 DONE 1 M675 1 DONE 1 M541 1 M1078 1 M618 1 DONE 1 M663 1 DONE 1 M527 1 M1055 1 M612 1 DONE 1 M603 1 DONE 2 M459 1 M1046 1 M599 1 DONE 1 M580 1 DONE 1 M458 1 M759 1 M547 1 DONE 2 M422 1 DONE 1 M297 2 M472 1 M546 1 DONE 1 M421 1 DONE 1 M279 1 M212 1 M453 1 DONE 1 M337 1 DONE 1 M229 1 F300 1 M434 1 DONE 1 M321 2 DONE 2 F176 1 F299 1 M433 1 DONE 1 M313 1 DONE 1 F175 1 F169 1 M432 1 DONE 1 M312 1 DONE 1 F146 1 F168 1 M326 1 DONE 1 M50 1 DONE 1 F145 7 F167 1 M321 4 DONE 1 M45 2 DONE 1 F130 4 F166 1 M288 1 DONE 1 F127 8 DONE 1 F116 2 F164 2 M231 1 DONE 1 TOTAL 36 DONE 1 F29 4 F160 1 M222 1 DONE 1 DONE 1 TOTAL 37 F144 1 M67 1 DONE 1 T16-53-10 DONE 1 F140 5 M66 1 DONE 2 M50 1 DONE 1 T8-49A-12 F137 1 M43 1 DONE 8 M1235 1 DONE 1 M1927 1 F135 1 M42 1 DONE 2 M1234 1 DONE 1 M1881 2 F134 1 F127 4 DONE 1 M1233 1 DONE 1 M1385 1 F130 2 F38 2 DONE 1 M1232 1 DONE 1 M1278 1 F129 1 F32 2 DONE 1 M797 8 DONE 1 M1057 1 F119 1 TOTAL 48 DONE 1 M662 1 DONE 2
  6. 6. M1050 1 F103 1 DONE 1 M632 1 DONE 2 M1049 1 F102 1 T16-53-2 DONE 1 M598 1 DONE 2 M765 1 F99 1 DONE 1 DONE 2 M582 1 DONE 2 M759 2 F97 2 DONE 1 DONE 1 M462 1 DONE 2 M643 1 F90 1 DONE 1 DONE 2 M461 1 DONE 10 M504 1 F78 1 DONE 1 DONE 1 M420 1 DONE 2 M464 1 F45 1 DONE 1 TOTAL 58 M419 1 DONE 2 M463 1 F32 1 DONE 8 M334 1 DONE 2 M278 1 F29 7 DONE 1 T16-53-6 M321 2 TOTAL 68 M227 1 F8 1 DONE 1 DONE 1 M311 1 M214 1 F6 1 DONE 1 DONE 1 M284 1 T16-53-14 F282 1 F3 1 DONE 1 DONE 1 M224 1 DONE 1 F281 2 TOTAL 56 DONE 1 DONE 1 M68 1 DONE 1 F194 1 DONE 1 DONE 1 M50 1 DONE 1 F172 2 DONE 1 DONE 8 M46 1 DONE 1 F165 2 DONE 1 DONE 4 F127 8 DONE 1 F152 1 DONE 2 DONE 4 TOTAL 38 DONE 8 F144 2 DONE 1 DONE 1 DONE 1 F140 10 DONE 8 DONE 1 T16-53-11 DONE 1 F130 6 DONE 1 M50 1 DONE 1 F94 3 T16-53-3 DONE 1 M1239 1 DONE 1 F29 4 DONE 1 DONE 1 M1238 1 DONE 1 TOTAL 52 DONE 1 DONE 1 M1237 1 DONE 1 DONE 1 DONE 1 M1236 1 DONE 2 T8-49A-13 DONE 1 DONE 1 M797 8 DONE 1 DONE 1 DONE 1 DONE 1 M761 1 DONE 1 DONE 1 DONE 1 DONE 1 M756 1 DONE 1 DONE 4 DONE 1 DONE 1 M674 1 DONE 1 DONE 1 DONE 1 DONE 1 M661 1 DONE 1 DONE 1 DONE 1 DONE 1 M608 1 DONE 1 DONE 1 DONE 1 DONE 1 M607 1 DONE 1 DONE 1 DONE 1 DONE 1 M460 1 DONE 8 DONE 1 DONE 1 DONE 1 M418 1 TOTAL 36 DONE 1 DONE 1 DONE 1 M417 1 DONE 1 DONE 1 DONE 1 M333 1 T16-53-15 DONE 1 DONE 1 DONE 1 M321 2 M51 1 DONE 1 DONE 1 DONE 8 M309 1 M1251 1
  7. 7. DONE 1 DONE 1 TOTAL 48 M308 1 M1250 1 DONE 1 DONE 1 M100 1 M797 8 DONE 1 DONE 1 T16-53-7 M50 1 M789 1 DONE 1 DONE 3 M50 1 M45 1 M751 1 DONE 1 DONE 1 M1223 1 F127 8 M613 1 DONE 3 DONE 1 M1222 1 TOTAL 39 M610 1 DONE 1 DONE 1 M1221 1 M531 1 DONE 1 DONE 1 M1220 1 T16-53-12 M452 1 DONE 1 DONE 8 M797 8 M50 1 M447 1 DONE 2 DONE 4 M735 1 M1417 1 M410 1 DONE 11 DONE 4 M724 1 M1243 1 M321 3 DONE 6 DONE 3 M723 1 M1242 1 M301 1 DONE 3 DONE 1 M577 1 M1241 1 M295 1 DONE 4 DONE 4 M576 1 M1240 1 M291 1 TOTAL 53 DONE 4 M428 1 M799 4 M232 1 TOTAL 55 M425 1 M797 8 M88 1 T8-49A-14 M343 1 M670 1 M85 1 DONE 1 T16-53-4 M321 2 M669 1 M81 1 DONE 2 DONE 1 M317 1 M658 1 M51 1 DONE 1 DONE 1 M316 1 M609 1 M48 1 DONE 1 DONE 1 M79 1 M585 1 F127 4 DONE 1 DONE 1 M64 1 M554 1 F93 2 DONE 1 DONE 1 M50 1 M416 1 F32 2 DONE 1 DONE 12 F127 8 M321 2 TOTAL 39 DONE 1 DONE 1 TOTAL 36 M307 1 DONE 1 DONE 1 M287 1 DONE 1 DONE 1 T16-53-8 M99 1 DONE 1 DONE 1 M50 1 M87 1 DONE 1 DONE 1 M1227 1 M64 1 DONE 1 DONE 1 M1226 1 M50 1 DONE 1 DONE 1 M1225 1 M40 1 DONE 3 DONE 1 M1224 1 F192 1 DONE 1 DONE 1 M797 8 F127 10 DONE 1 DONE 1 M707 1 F73 2 DONE 1 DONE 1 M602 1 TOTAL 47 DONE 1 DONE 2 M578 1 DONE 1 DONE 1 M466 1
  8. 8. DONE 1 DONE 1 M465 1 DONE 1 DONE 1 M424 1 DONE 1 DONE 1 M423 1 DONE 12 DONE 8 M341 1 DONE 1 TOTAL 42 M321 2 DONE 4 M315 1 DONE 1 M314 1 DONE 2 M64 1 TOTAL 46 M50 1 M40 1 F127 8 TOTAL 36

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