Successfully reported this slideshow.

Sanitary Webinar

950 views

Published on

This Sanitary Webinar will review the four levels of conveyor construction, leveraging different levels, equipment costs versus cleaning efficiencies and sanitation quality levels.

Sanitary Webinar

  1. 1. Leveraging SanitaryConveyor Construction Levels
  2. 2. Leveraging Sanitary Construction LevelsToday’s Topics• Review six levels of conveyor construction
  3. 3. Leveraging Sanitary Construction Levels• Review six levels of conveyor construction• Best use practices by environment, industry
  4. 4. Leveraging Sanitary Construction Levels• Review six levels of conveyor construction• Best use practices by environment, industry• Leverage equipment cost versus outcomes
  5. 5. Leveraging Sanitary Construction Levels• Review six levels of conveyor construction• Best use practices by environment, industry• Leverage equipment cost versus outcomes• CIP and COP conveyor features that improve cleaning processes
  6. 6. Leveraging Sanitary Construction Levels• Review six levels of conveyor construction• Best use practices by environment, industry• Leverage equipment cost versus outcomes• CIP and COP conveyor features that improve cleaning processes• Advancements and Trends in Sanitary Belting Technology
  7. 7. Construction Materials Aluminum VS. Stainless Steel
  8. 8. FinishesPolished Stainless Steel VS. Bead Blast
  9. 9. WeldsStitched Continuous ContinuousWired Brushed Wire Brushed Bead Blasted
  10. 10. Frame TypeOPEN TOP CLOSED TOP TUBULAR
  11. 11. Conveyor Construction Levels Dry Level Wipe Down Sanitary Wash Down Levels Dry Level Wipe Down Wash Down Sanitary Sanitary Sanitary Air blow-off Level Level Level I Level II Level IIIDry wipe-down Mild Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Coated Polished Polished Polished Bead Blasted Bead Blasted Bolted Bolted Bolted Bolted Welded WeldedStitched Welds Stitched Welds Stitched Welds Cont. Welds Cont. Welds Cont. Welds Open - Top Open - Top Open / Closed Open / Closed Open Top Tubular Frame Stand-offs Stand-offs Stand-offs Sanitary Conveyor Video
  12. 12. Conveyor Construction Levels / CostDry Level Wipe Down Sanitary Wash Down LevelsDry Level Wipe Down Wash Down Caustic Caustic Caustic Level Level Wash Down I Wash Down II Wash Down III
  13. 13. Consider Environment
  14. 14. DRY Environment ConstructionDRY ENVIRONMENT• Minimal or no- moisture• Low humidity• No corrosive cleaning chemicals
  15. 15. DRY Environment ConstructionUHMWguide rails withCoated brackets Bolted Construction Coated Housing, Steel Insert, Standard Lube Bearings Formed Angle Support
  16. 16. WIPE DOWN Environment ConstructionWIPE-DOWNENVIRONMENT• Minimal or no- moisture• Low humidity• No corrosive cleaning chemicals
  17. 17. WIPE DOWN EnvironmentConstruction UHMW guide rails with Stainless steel brackets Coated Housing, Steel Insert, Stainless Steel Standard Lube Bolted Construction Bearings
  18. 18. WASH DOWN EnvironmentConstruction Sanitary Wash Down Levels Wash Down Sanitary Sanitary Sanitary Level Level I Level II Level III Stainless Steel Stainless Steel Stainless Steel Stainless Steel Polished Polished Bead Blasted Bead Blasted Bolted Bolted Welded Welded Stitched Welds Cont. Welds Cont. Welds Cont. Welds Open / Closed Open / Closed Open Top Tubular Frame Stand-offs Stand-offs Stand-offs
  19. 19. Sanitary Chain and BeltingFabric Belt Tabletop Plastic Chain Homogeneous Belt Rexnord Intralox Volta
  20. 20. WASH DOWN Environment ConstructionWASH DOWNENVIRONMENT• Moderate to heavy moisture• Limited corrosive cleaning chemicals• Base wash-down level• Low pressure wash
  21. 21. WASH DOWN EnvironmentConstruction Stainless Steel Corrosion Bolted Construction Resistant Motor Coated Housing, Steel Insert, Standard Lube Sanitary Support Bearings BASE WASH-DOWN LEVEL
  22. 22. SANITARY I Environment Construction Corrosion resistant UHMW guide rails with Stainless motors/reducers Steel Brackets Polymer bearingsCAUSTIC WASH-DOWN LEVEL - I All bolted, stand-offs
  23. 23. SANITARY II Environment ConstructionCAUSTICWASH DOWNENVIRONMENT• High moisture• High humidity• Aggressive cleaning chemicals and processes• Contain Bacteria Risk
  24. 24. SANITARY II Environment Construction Flat bar Stainless Guide rail Polymer bearings Stainless steel Bead Blasted Stainless motors, reducers Steel construction Food grade lube w/stand-offs Sanitary ChannelCAUSTIC WASH-DOWN LEVEL - II Support
  25. 25. SANITARY III Environment ConstructionCAUSTICWASH DOWNENVIRONMENT• High moisture• High humidity• Constant corrosive cleaning chemicals• Contain Bacteria Risk Sanitary Level III Video
  26. 26. SANITARY III Environment ConstructionCompleteOpen Sealed Stainless SteelTube Frame, Motor, StainlessRemovable ReducersComponents Stainless Steel Bead Blasted Construction Tube SupportCAUSTIC WASH-DOWN LEVEL – III
  27. 27. SANITARY III Environment ConstructionCAUSTIC WASH-DOWN LEVEL – III
  28. 28. SANITARY Environment ConstructionTUBE CONSTRUCTION VS. SHEET METAL FRAME
  29. 29. Questions?
  30. 30. Sanitary Design Options: SupportsSUPPORTSFormed Angle Sanitary Channel Sanitary Angle Tube
  31. 31. Sanitary Design Options: SupportsSANITARY CHANNEL SUPPORT • Meets governmental sanitary compliance in most food handling industries • Cost effective
  32. 32. Sanitary Design Options: SupportsMOTORS Motors: CoatedMotors: White Epoxy Motors: Stainless SteelReducers: Corrosion Resistance Coating Reducers: Stainless Steel
  33. 33. Sanitary Design Options: CIPClean-Out Holes
  34. 34. Sanitary Design Options: CIPClean-in-Place Spray Nozzles
  35. 35. Sanitary Design Options: CIP
  36. 36. Sanitary Design Options: COPRemovable ComponentsWear strips Rollers Sanitary III COP Video
  37. 37. Sanitary Design Options: COPRemovable Belt Designs
  38. 38. Sanitary Design Options: COPRemovable Rails
  39. 39. New TechnologiesNew Chain and Sprocket DesignsCHAIN TOOTH PROFILEHabasit
  40. 40. New TechnologiesNew Chain and Sprocket DesignsHabasit
  41. 41. Sanitary Conveyor Trends Direct Drive Technology - Increase Intralox
  42. 42. Sanitary Conveyor Trends Cleaning Efficiencies
  43. 43. Sanitary Conveyor Trends Controls Components Compliance
  44. 44. Questions?
  45. 45. Thank you for your time today! For more information, visit our website www.nercon.com Sanitary Conveyor Web Page Sanitary Level III Conveyors Sanitation White Paper Check out our blog!

×