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Deutsch Crimping

Deutsch connectors are environmentally sealed and waterproof electrical connectors that are commonly used in automotive, marine, and industrial applications. They are designed to withstand the harshest environments and conditions and are used in harsh environment applications where even a small degradation in connection may be critical. Deutsch DT environmentally sealed connectors are designed for cable-to-cable, cable-to-board, and cable-to-device applications. Insertion & removal tools are hand tools designed for contact installation and removal on Deutsch connectors, specifically DT, DTM, and DTP connectors. These tools make it easy to insert and remove/extract contact pins from the connector without damaging either. One side of the insertion and removal tool is often meant to insert pins, while the other is for extraction. iCrimp's crimping tools and removal tools are pretty versatile and have proven reliable and of rugged build quality.

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054
www.iwiss.com
DEUTSCH & HEAVY DUTY
CRIMPING TOOLS
Deutsch connectors and Heavy Duty Connectors (HDC) is designed to provide
reliable performance in harsh conditions, such as vibration, risk of dust, water,
high mechanical strain. Connections with Deutsch or Heavy-duty connectors
remain sealed up to a high degree of protection. Attributed to high
performance, the connectors now have comprehensive applications in
aerospace, defense, marine, industrial commercial transportation.
Different from old style crimping, connections of Deutsch and Heavy-duty
connectors require high-precision compression with tight tolerance, usually,
it’s 4-indent,8-impression. IWISS spent years developing innovative tools to
covers the market’s requirements. Up to now, IWISS has released several
series of crimping tools with characteristics, such as:
1.Upgraded structure ensures optimal force-transmission for effortless
operations
2.Precise jaw design compliant with military specs, makes perfect and
standard crimping every time, no waste of money.
3.Made of premium steel with unique surface treatment, achieve a high degree
of durability and resistance to water, corrosion.
055 www.iwiss.com
Item NO. Contact Size Criming Profile Length Weight
IWD-12 12 165mm 0.3Kg
IWD-16 16 165mm 0.3Kg
Connector Series Wire Range
DT 12 AWG
DTM 14,16,18 AWG
IWD-20 20 165mm 0.3Kg
DTP 20,22 AWG
IWD-12
IWD-16
IWD-20
4 indent/8 impression ratchet crimper
The upgraded internal structure ensures the stability and power equality
on the pins
High-quality core shafts ensure the durability and long term wearability
Adjustable crimping force improves adaptability to different contacts
Applicable to Deutsch and Amphenol closed barrel terminals found on
motorcycles, trucks, construction equipment, race cars, agricultural
equipment, heavy duty vehicles, and other vehicles and equipment
subject to excessive vibration
RATCHET CRIMPER FOR DETUSCH SOLID CONTACTS
IWD SERIES CRIMPING TOOL
DEUTSCH & HEAVY DUTY CRIMPING TOOLS
056
www.iwiss.com
057 www.iwiss.com
DEUTSCH & WEATHER PACK TERMINALS CRIMPING TOOLSET
KIT-DC01
IWC-1424A
IWC-1424B
KIT-DC01
12 pcs toolset applicable to automotive, Heavy Duty, Marine, RV, AG,
construction equipment and maintenance industries
IWD crimpers with upgraded internal structure ensure the stability and
power equality on the pins, brings high precision to solid contacts for
Deutsch DT, DTP, DTM, DTHD, Hd10, Hd30, HDP20, DRC, DRB series and
Amphenol AT, ATP, ATM, ATD series connectors
IWC-1424A open barrel crimper with 5 cavities performs B shape
conductor for Deutsch stamped & formed contacts and other open barrel
terminals
IWC-1424B Weather Pack crimper with well-polished cavities brings
durable connection for Weather Pack and Metric-Pack terminals, meets
assembly requirements of automotive harness industry with crimping
range AWG24-14
5 Deutsch terminal release tools,1 Weather Pack terminals release tool,
and 1 contact and wedgelock removal tool included
Item NO. Capacity Description Length Weight
IWC-1424A 24-14 AWG
for deutsch stamped contacts
and open barrel terminals
IWC-1424B 24-14 AWG
for weather pack and metric
pack terminals
215mm
215mm
0.30Kg
0.30Kg
DEUTSCH & HEAVY DUTY CRIMPING TOOLS
058
www.iwiss.com
DEUTSCH CONTACTS EXTRACTION
WEATHER PACK TERMINALS EXTRACTION
Item NO. Description
WR01 DR01 DR02 DR03 DR04 DR05
ET01
WR01
DR01
DR02
DR03
DR04
DR05
ET01
Release tool for weather pack terminals
Deutsch terminal release tool for 20-24 gage wire
Deutsch terminal release tool for 16-18 gage wire
Deutsch terminal release tool for 14-16 gage wire
Deutsch terminal release tool for 8 & 10 gage wire
Terminal release tool for 6 gage wire
Contact and wedgelock removal tool
059 www.iwiss.com
RATCHET CRIMPER FOR HEAVY DUTY CONTACTS
HD-2612
8 impression crimp 8 impression crimp 8 impression crimp 8 impression crimp
Item NO. HD-2612 HD-2612D HD-0812D HD-3220A
Positioner
Range
Length
Weight
Crimp Type
HD-2612, qualified to MIL-DTL-22520/1*, has virtually limitless application within the specified
wire range of 12 through 26 AWG. The 8 impression crimp, which is standard in the AF8, assures
absolute maximum tensile strength with almost every closed barrel contact. Special indent
configurations and gaging are available upon request.
The precision ratchet controls the cycling of the tool in both directions of handle movement. This
assures the same accurate crimp every time. It's like having a quality control inspector at every
work station. Positive crimp depth is controlled by an 8 position selector knob conveniently
located on the tool frame. The operator simply dials the desired step for the wire being used. This
setting can be secured by the use of a locking pin or safety wire.
IWISS also develops HD-0812D and HD-3220A indent crimper to satisfy different contacts
crimping.
HD-2612
0.128-3.33mm²
26-12 AWG
0.128-3.33mm²
26-12 AWG
3.33-8.37mm²
12-8 AWG
0.03-0.52mm²
32-20 AWG
173mm
0.4Kg
241mm
0.7Kg
241mm
0.7Kg
241mm
0.7Kg
DEUTSCH & HEAVY DUTY CRIMPING TOOLS
060
www.iwiss.com
Item NO. Range Length Weight
HD-2612D
0.128-3.33mm²
26-12 AWG
241mm 0.7Kg
Colour
a
b
c
For Contact
Size 20
For Contact
Size 16
For Contact
Size 12
5.5mm
4 indent/8 impression ratchet crimper
Built-in 8 selector numbers to chosen
Equivalent to DMC AF8, qualified to MIL DTL-22520/1
3 Positioners compatible to Deutsch solid contact size 12,16,20
Ratchet control cycling assure the same accurate crimp every time
Centripetal motion assures absolute maximum tensile strength with
contacts
Applicable to Deutsch DT, DTP, DTM series connectors widely used in
automotive, heavy duty, marine, RV, AG, construction equipment and
maintenance industries
THREE
ADJUSTABLE POSTIONERS
HD-2612D
M10
a
b
c
RED BLUE YELLOW
0.0787±0.002inch
2.0±0.06mm
0.114±0.002inch
2.90±0.06mm
0.161±0.002inch
4.10±0.06mm
0.335±0.004inch
8.5±0.1mm
0.393±0.004inch
10.0±0.1mm
0.393±0.004inch
10.0±0.1mm
0.098±0.004inch
2.5±0.1mm
0.079±0.004inch
2.0±0.1mm
0.079±0.004inch
2.0±0.1mm
RATCHET CRIMPER FOR DETUSCH SOLID CONTACTS
HD-2612D
061 www.iwiss.com
RATCHET CRIMPER FOR HEAVY DUTY CONTACTS
HD-0812D
HD-0812D
4 indent/8 impression ratchet crimper
Cycle controlled precision ratchet assures consistently accurate crimps
every time
Made of high quality carbon steel with rust prevention to ensure a long
service life and the grips are wrapped with TPR for a comfortable
operation with one hand
Built-in 8 step selector knob for ease in dialing the correct crimp depth
setting for the wire being used
Applicable to crimp round contacts of MIL standard, Harting, Hardin,
Wain, TE connectors for wire size 8 through 12 AWG
8.0mm
Item NO. Range Length Weight
HD-0812D
3.33-8.37mm²
12-8 AWG
241mm 0.7Kg
062
DEUTSCH & HEAVY DUTY CRIMPING TOOLS
Item NO. Range Length Weight
HD-3220A
0.03-0.52mm²
32-20 AWG
173mm 0.4Kg
4 indent/8 impression ratchet crimper
Designed according to MIL-C-22520/2-01 , qualified to AFM8
Cycle controlled precision ratchet assures consistently accurate crimps
every time
Made of high-quality carbon steel with rust prevention to ensure a long
service life and the grips are wrapped with TPR for a comfortable
operation with one hand
Built-in 8 step selector knob for ease in dialing the correct crimp depth
setting for the wire being used
For most of the miniature and sub-miniature connector types that are so
widely used in electronic systems
Applicable to crimp round contacts of MIL standard, Harting, Hardin,
Wain, TE connectors for wire size 20 through 32 AWG
HD-3220A
3.5mm
RATCHET CRIMPER FOR MINIATURE HEAVY DUTY CONTACTS
HD-3220A
063 www.iwiss.com
RATCHET CRIMPER FOR HEAVY DUTY CONTACTS
IWD SERIES CRIMPING TOOL
Item NO. Range Criming Profile Length Weight
IWD-1216 165mm 0.29Kg
IWD-1620 165mm 0.29Kg
Jaw Diameter Crimp Type
5.0mm 8 impression crimp
3.8mm 8 impression crimp
IWD-2026 165mm 0.29Kg
2.7mm 8 impression crimp
IWD-2630 165mm 0.29Kg
2.7mm 8 impression crimp
IWD-1216
IWD-1620
IWD-2026
IWD-2630
4 indent/8 impression ratchet crimper
Crimping pressure adjustable for different thickness contacts
For closed barrels for heavy duty connectors used in robotics,
automation, machinery, rail and power applications
1.31-3.33mm²
16-12 AWG
0.51-1.31mm²
20-16 AWG
0.12-0.51mm²
26-20 AWG
0.05-0.12mm²
30-26 AWG
DEUTSCH & HEAVY DUTY CRIMPING TOOL
www.iwiss.com 064

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Deutsch Crimping

  • 1. 054 www.iwiss.com DEUTSCH & HEAVY DUTY CRIMPING TOOLS Deutsch connectors and Heavy Duty Connectors (HDC) is designed to provide reliable performance in harsh conditions, such as vibration, risk of dust, water, high mechanical strain. Connections with Deutsch or Heavy-duty connectors remain sealed up to a high degree of protection. Attributed to high performance, the connectors now have comprehensive applications in aerospace, defense, marine, industrial commercial transportation. Different from old style crimping, connections of Deutsch and Heavy-duty connectors require high-precision compression with tight tolerance, usually, it’s 4-indent,8-impression. IWISS spent years developing innovative tools to covers the market’s requirements. Up to now, IWISS has released several series of crimping tools with characteristics, such as: 1.Upgraded structure ensures optimal force-transmission for effortless operations 2.Precise jaw design compliant with military specs, makes perfect and standard crimping every time, no waste of money. 3.Made of premium steel with unique surface treatment, achieve a high degree of durability and resistance to water, corrosion.
  • 2. 055 www.iwiss.com Item NO. Contact Size Criming Profile Length Weight IWD-12 12 165mm 0.3Kg IWD-16 16 165mm 0.3Kg Connector Series Wire Range DT 12 AWG DTM 14,16,18 AWG IWD-20 20 165mm 0.3Kg DTP 20,22 AWG IWD-12 IWD-16 IWD-20 4 indent/8 impression ratchet crimper The upgraded internal structure ensures the stability and power equality on the pins High-quality core shafts ensure the durability and long term wearability Adjustable crimping force improves adaptability to different contacts Applicable to Deutsch and Amphenol closed barrel terminals found on motorcycles, trucks, construction equipment, race cars, agricultural equipment, heavy duty vehicles, and other vehicles and equipment subject to excessive vibration RATCHET CRIMPER FOR DETUSCH SOLID CONTACTS IWD SERIES CRIMPING TOOL DEUTSCH & HEAVY DUTY CRIMPING TOOLS 056 www.iwiss.com
  • 3. 057 www.iwiss.com DEUTSCH & WEATHER PACK TERMINALS CRIMPING TOOLSET KIT-DC01 IWC-1424A IWC-1424B KIT-DC01 12 pcs toolset applicable to automotive, Heavy Duty, Marine, RV, AG, construction equipment and maintenance industries IWD crimpers with upgraded internal structure ensure the stability and power equality on the pins, brings high precision to solid contacts for Deutsch DT, DTP, DTM, DTHD, Hd10, Hd30, HDP20, DRC, DRB series and Amphenol AT, ATP, ATM, ATD series connectors IWC-1424A open barrel crimper with 5 cavities performs B shape conductor for Deutsch stamped & formed contacts and other open barrel terminals IWC-1424B Weather Pack crimper with well-polished cavities brings durable connection for Weather Pack and Metric-Pack terminals, meets assembly requirements of automotive harness industry with crimping range AWG24-14 5 Deutsch terminal release tools,1 Weather Pack terminals release tool, and 1 contact and wedgelock removal tool included Item NO. Capacity Description Length Weight IWC-1424A 24-14 AWG for deutsch stamped contacts and open barrel terminals IWC-1424B 24-14 AWG for weather pack and metric pack terminals 215mm 215mm 0.30Kg 0.30Kg DEUTSCH & HEAVY DUTY CRIMPING TOOLS 058 www.iwiss.com DEUTSCH CONTACTS EXTRACTION WEATHER PACK TERMINALS EXTRACTION Item NO. Description WR01 DR01 DR02 DR03 DR04 DR05 ET01 WR01 DR01 DR02 DR03 DR04 DR05 ET01 Release tool for weather pack terminals Deutsch terminal release tool for 20-24 gage wire Deutsch terminal release tool for 16-18 gage wire Deutsch terminal release tool for 14-16 gage wire Deutsch terminal release tool for 8 & 10 gage wire Terminal release tool for 6 gage wire Contact and wedgelock removal tool
  • 4. 059 www.iwiss.com RATCHET CRIMPER FOR HEAVY DUTY CONTACTS HD-2612 8 impression crimp 8 impression crimp 8 impression crimp 8 impression crimp Item NO. HD-2612 HD-2612D HD-0812D HD-3220A Positioner Range Length Weight Crimp Type HD-2612, qualified to MIL-DTL-22520/1*, has virtually limitless application within the specified wire range of 12 through 26 AWG. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations and gaging are available upon request. The precision ratchet controls the cycling of the tool in both directions of handle movement. This assures the same accurate crimp every time. It's like having a quality control inspector at every work station. Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. The operator simply dials the desired step for the wire being used. This setting can be secured by the use of a locking pin or safety wire. IWISS also develops HD-0812D and HD-3220A indent crimper to satisfy different contacts crimping. HD-2612 0.128-3.33mm² 26-12 AWG 0.128-3.33mm² 26-12 AWG 3.33-8.37mm² 12-8 AWG 0.03-0.52mm² 32-20 AWG 173mm 0.4Kg 241mm 0.7Kg 241mm 0.7Kg 241mm 0.7Kg DEUTSCH & HEAVY DUTY CRIMPING TOOLS 060 www.iwiss.com Item NO. Range Length Weight HD-2612D 0.128-3.33mm² 26-12 AWG 241mm 0.7Kg Colour a b c For Contact Size 20 For Contact Size 16 For Contact Size 12 5.5mm 4 indent/8 impression ratchet crimper Built-in 8 selector numbers to chosen Equivalent to DMC AF8, qualified to MIL DTL-22520/1 3 Positioners compatible to Deutsch solid contact size 12,16,20 Ratchet control cycling assure the same accurate crimp every time Centripetal motion assures absolute maximum tensile strength with contacts Applicable to Deutsch DT, DTP, DTM series connectors widely used in automotive, heavy duty, marine, RV, AG, construction equipment and maintenance industries THREE ADJUSTABLE POSTIONERS HD-2612D M10 a b c RED BLUE YELLOW 0.0787±0.002inch 2.0±0.06mm 0.114±0.002inch 2.90±0.06mm 0.161±0.002inch 4.10±0.06mm 0.335±0.004inch 8.5±0.1mm 0.393±0.004inch 10.0±0.1mm 0.393±0.004inch 10.0±0.1mm 0.098±0.004inch 2.5±0.1mm 0.079±0.004inch 2.0±0.1mm 0.079±0.004inch 2.0±0.1mm RATCHET CRIMPER FOR DETUSCH SOLID CONTACTS HD-2612D
  • 5. 061 www.iwiss.com RATCHET CRIMPER FOR HEAVY DUTY CONTACTS HD-0812D HD-0812D 4 indent/8 impression ratchet crimper Cycle controlled precision ratchet assures consistently accurate crimps every time Made of high quality carbon steel with rust prevention to ensure a long service life and the grips are wrapped with TPR for a comfortable operation with one hand Built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used Applicable to crimp round contacts of MIL standard, Harting, Hardin, Wain, TE connectors for wire size 8 through 12 AWG 8.0mm Item NO. Range Length Weight HD-0812D 3.33-8.37mm² 12-8 AWG 241mm 0.7Kg 062 DEUTSCH & HEAVY DUTY CRIMPING TOOLS Item NO. Range Length Weight HD-3220A 0.03-0.52mm² 32-20 AWG 173mm 0.4Kg 4 indent/8 impression ratchet crimper Designed according to MIL-C-22520/2-01 , qualified to AFM8 Cycle controlled precision ratchet assures consistently accurate crimps every time Made of high-quality carbon steel with rust prevention to ensure a long service life and the grips are wrapped with TPR for a comfortable operation with one hand Built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used For most of the miniature and sub-miniature connector types that are so widely used in electronic systems Applicable to crimp round contacts of MIL standard, Harting, Hardin, Wain, TE connectors for wire size 20 through 32 AWG HD-3220A 3.5mm RATCHET CRIMPER FOR MINIATURE HEAVY DUTY CONTACTS HD-3220A
  • 6. 063 www.iwiss.com RATCHET CRIMPER FOR HEAVY DUTY CONTACTS IWD SERIES CRIMPING TOOL Item NO. Range Criming Profile Length Weight IWD-1216 165mm 0.29Kg IWD-1620 165mm 0.29Kg Jaw Diameter Crimp Type 5.0mm 8 impression crimp 3.8mm 8 impression crimp IWD-2026 165mm 0.29Kg 2.7mm 8 impression crimp IWD-2630 165mm 0.29Kg 2.7mm 8 impression crimp IWD-1216 IWD-1620 IWD-2026 IWD-2630 4 indent/8 impression ratchet crimper Crimping pressure adjustable for different thickness contacts For closed barrels for heavy duty connectors used in robotics, automation, machinery, rail and power applications 1.31-3.33mm² 16-12 AWG 0.51-1.31mm² 20-16 AWG 0.12-0.51mm² 26-20 AWG 0.05-0.12mm² 30-26 AWG DEUTSCH & HEAVY DUTY CRIMPING TOOL www.iwiss.com 064
  • 7. A-0540HX WIRE EDM Cutting processed precise crimping die Parallel crimping force increases the crimp reliability Applicable to Han C, Han D, Han E contacts The ratchet mechanism allows the operator to repeatedly produce consistent, high-quality crimps Ergonomically designed, non-slip handles for comfortable use Item NO. Capacity Criming Profile Length Weight A-0540HX 0.14-4.0mm² 26-12 AWG 225mm 0.52Kg Profil 1 0.14-1.0mm² / AWG 26-18 Profil 2 1.5mm² / AWG 16 Profil 3 2.5mm² / AWG 14 Profil 4 4.0mm² / AWG 12 RATCHET CRIMPER FOR HEAVY DUTY CONTACTS A-0540HX EXTRACTION TOOL FOR HDD/HEE CONTACTS IWS-HDD / IWS-HEE 065 DEUTSCH & HEAVY DUTY CRIMPING TOOLS 066 www.iwiss.com www.iwiss.com Item NO. Length Weight IWS-HDD 130mm 0.04Kg IWS-HEE 140mm 0.04Kg Disassembling for Heavy Duty Connector Contacts Extraction Configured for respective plug and housing IWS-HDD IWS-HEE Ø3.02 Ø2.55 Ø3.5 Ø2.8 2.5 IWS-HDD IWS-HEE