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Frequency response method to derive transfer function of servo motor using Quanser servo plant module and dSPACE software
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Frequency response method to derive transfer function of servo motor using Quanser servo plant module and dSPACE software
1.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1136 Frequency response method to derive transfer function of servo motor using Quanser servo plant module and dSPACE software J Priya1, M Vidhya2, R Rambrintha3, P Venkatesh4 1Assistant Professor, Dept. of EEE, Bannari Amman Institute of Technology, Sathyamangalam, India 2Assistant Professor, Dept. of EEE, Bannari Amman Institute of Technology, Sathyamangalam, India 3Assistant Professor, Dept. of EIE, Bannari Amman Institute of Technology, Sathyamangalam, India 4Associate Professor, Dept. of EEE, Thiagarajar College of Engineering, Madurai, India ---------------------------------------------------------------------------***---------------------------------------------------------------------------- Abstract: A Quanser servo plant module and dSPACE software with the DS1104 R&D controller board is used in the experiment to derive transfer function of servo motor that describes the load shaft position with respect to the motor input voltage using frequency response method and to develop a feedback system that controls the position of the rotary servo load shaft. The objective of the paper is to carry out real time experiment using state of art hardware dSPACE DS1104 R&D controller board in a laboratory education point of view. Keywords : Quanser servo plant (SRV02), Frequency response method (FM), dSPACE R&D controller board (DS1104), Proportional Velocity (PV), Proportional Integral Velocity (PIV). 1.INTRODUCTION The Quanser servo plant consists of a DC motor and internal gear boxes which makes it suitable for control of nonlinear systems. Since the plant is used for control objective, accurate modeling of the system is mandatory. In order to find the experimental transfer function of the SRV02 an experimental set up is developed which consists of dSPACE software, DS1104 interface board and UPM power supply module. The UPM provides continuous input to the SRV02. Generally in all universities in India and worldwide Quanser servo plant with the Quanser Q4 or Q8 board and Wincon software is used to construct laboratory experiment as discussed in [1] and [2]. Since there are some limitations in using this software it is proposed to use the dSPACE software with the DS1104 R&D controller board to obtain better position and speed control of the plant with the help of [3] and [4]. 1.1 Frequency Domain Method Using this hardware set up the transfer function of the Quanser servo motor is determined using Frequency domain method, which is a grey box method of modeling a system with the help of [5], [6] and [7]. The results obtained using both methods are tabulated with the theoretical transfer function of the Quanser servo motor. Tracking the position of DC servo motor is performed and PV, PIV control responses are obtained. 2. QUANSER SERVO PLANT 2.1 SRV02 Description The SRV02 figured in Fig. 1 is provided with DC motor that is encased in a solid aluminum frame and equipped with a planetary gearbox. It comes with a potentiometer sensor that can be used measure the angular position of the load gear. The SRV02 device can also be fitted with an encoder for digital measurement and a tachometer to measure the speed of the load gear. The different options enables users to work with both analog and digital position measurements as well as measuring the angular rate using a tachometer.
2.
INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1137 The SRV02 incorporates a Faulhaber coreless DC motor that is high efficiency and low inductance motor with a small rotor inductance. Thus it can obtain much faster response than a conventional DC motor. The Quanser servo motor can be used stand-alone for several experiments but it also serve as a base component for several add-on modules. 2.2 Interface SRV02 With dSPACE Software The dSPACE is a real time simulation system that consists of a set of hardware and software as shown in Fig-1. Initially the dSPACE software should be installed in the system. An interface board will be provided with the hardware components which have to be placed in the PCI slot of PC. Through this interface board the CP1104 connector panel will be connected for connection between the external hardware which is shown in Fig-2. Fig -1: Experimental setup of plant with dSPACE Fig-2: Experimental set up of SRV02 3. THEORITICAL TRANSFER FUNCTION OF QUANSER SERVO MOTOR The angular rate (s)Ωl of the SRV02 load shaft with respect to the input motor voltage (s)Vm can be described by the following first order transfer function, . 10.0253s 1.53 (s)V (s)Ω m l The transfer function model is derived analytically from electrical and mechanical equation of the motor which is obtained from first principles. Thus the Steady state gain of the system is, . sV rad 1.53K Time constant is, s0253.0 4.MODELING OF SRV02 PLANT EXPERIMENTALLY A linear model of the system can also be determined by experimental approach. The idea is to observe how a system reacts to different inputs and change structure and
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INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1138 parameters of a model until a reasonable fit is obtained. The inputs can be chosen in many different ways and there is a large variety of methods. The Frequency response method is discussed. 4.1 Frequency response method In this method a sine wave input with a set amplitude and frequency is given to the servo motor. The output will be sinusoid with the same frequency but with different amplitude. By varying the frequency of the sine wave and observing the resulting outputs, bode plot of the system can be obtained. From bode plot the steady state gain, i.e. the DC gain, and the time constant of the system can be determined. 5. REAL TIME EXPERIMENT In the Simulink library, the signal generator block is selected and following parameters are ensured: Wave form: sine Amplitude: 0.0 Frequency: 1.0 Units: Hertz The Amplitude (V) slider gain is set to 0.0V. The offset (V) block is set to 0.2V. Input is given to the DC motor through DS1104 DAC channel1. Response from the motor is obtained from DS1104 ADC channel6. Speed of DC motor is obtained from DS1104 ADC channel 7. Now the MATLAB file will be transferred to dSPACE environment by selecting incremental build option. When this input is given to the SRV02 unit it should begin rotating in one constant direction. Then the offset is set to 0.0V and slider gain is set to 0.2V. Fig-3: MATLAB diagram for modeling the DC servo motor Fig-4: Frequency response of system 6. Response of the system By varying the frequency of the sine wave input maximum speed of motor shaft is calculated and corresponding gain values are obtained which is given in table 1.
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INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1139 Table -1: Collected Frequency Response Data Frequ ency (Hz) Input (V) Max load speed (rad/s) Gain: (rad/s/V) Gain (dB) 0 0.2 0.3369 1.6845 4.52 1 0.2 0.3247 1.6235 4.20 2 0.2 0.3228 1.6140 4.16 3 0.2 0.2832 1.4160 3.02 4 0.2 0.2637 1.3185 2.40 5 0.2 0.2466 1.2330 1.82 6 0.2 0.2275 1.1375 1.14 7. TRANSFER FUNCTION Magnitude of Frequency response of SRV02 plant transfer function, . (0)V (0)Ω (0)G m l vwl, where, ω is the frequency of the motor input voltage. Thus for f=0Hz the maximum load speed is 0.3369 and the voltage is 0.2V. Therefore Gain is, . sV rad 1.6845(0)G vwl, The Gain in dB is, .dB4.526845)20log10(1.(0)G dBvwl, The -3dB Gain is, .dB1.52)(ωG dBcvwl, From the bode plot the cut-off frequency is fc=6.6 Hz. c=2πfc. . s rad 41.469ωc Time constant is, . ω 1 τ c 0.024s.τ Thus the transfer function of the system is, . 10.024s 1.52 (s)V (s)Ω m l 8. SRV02 POSITION CONTROL 8.1. SRV02 Position Control Specifications The time domain specifications for controlling the position of the SRV02 load shaft are, ess=0 (11) tp=0.2[s] (12) PO=5[“%”] (13) Thus when tracking the load shaft reference, the transient response should have a peak time less than or equal to 0.2 seconds, a over shoot less than or equal to 5% and the steady state response should have no error. Calculate the maximum overshoot of the response (in radians) given a step set point of 45degrees, or 4 π tθd (14) Using the expression, 100 PO 1t d θ p tθ (15) The maximum overshoot with a step response of, 0.785[rad](t)θd (16) 0.823[rad]tθ p (17)
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INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1140 8.2. PV Control Design The proportional-velocity (PV) Compensator used to control the position of the SRV02 has the structure, t l θ dt d v kt l θt d θ p k(t) m V (18) Where kp is the proportional control gain, kv is the velocity control gain, td is the set point of reference load angle, and tl is the measured load shaft angle, and Vm is the SRV02 input voltage. Fig-5: Matlab Model For Position Control of The Servo Motor using PV This control multiplies error by proportional gain and differentiates the output which gives velocity. It is then multiplied by velocity gain and added for generating control input. Fig-6: Response of PV Control Fig-7: Response of PV Control In dSPACE 8.3. PIV Control Design Fig-8: Matlab Model For Position Control Of The Servo Motor using PIV Adding an integral control can help to eliminate any steady state error. It also suppress spike due to velocity feedback. System response can be improved by integrating the error. Fig-9: Response Of PIV Control
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INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1141 Fig-10: Response Of PIV Control In dSPACE Since the Quanser Servo motor is a non-linear system theoretical design of transfer function and controller which is a black box approach will not support in accurate control of the plant. The transfer function that is derived practically is utilized to develop the PV and PIV controller for position control of the Quanser servo motor. The experiment is carried out to check the response of the PV and PIV controller, which had greatly minimized the steady state error and peak over shoot of the Quanser Servo motor. 9. CONCLUSION The experiment to derive the transfer function of Quanser Servo motor is carried out with the help of dSPACE software. Input to the system is given through the DS1104 board and the response of the system is recorded using the dSPACE software. The interfacing procedure of SRV02 plant with UPM, dSPACE hardware and software is clearly explained. Thus from the recorded data transfer function of the Quanser servo plant is experimentally determined using Frequency response method The following advantages of using the DS1104 controller board for implementation were seen a) Less time require for implantation of different control algorithm. b) Reconfigurability. c) Less external passive components. d) Less sensitive to temperature variation. e) High efficiency. f) Higher reliability and flexibility. The response of PV and PIV control were compared. DESCRIPTION SYMBOL VALUE UNIT NOMIANL VALUES Open loop steady-state Gain K 1.53 rad/s/V Open loop time constant 0.0253 s FREQUENCY RESPONSE MODELING Open loop steady-state Gain Ke,f 1.52 rad/s/V Open loop time constant fe, 0.024 s ACKNOWLEDGMENT The authors wish to thank the College Management and Principal for being a constant source of encouragement and providing the facility to utilize the dSPACE S/W & H/W and Quanser make module in Thiagarajar College of Engineering, Madurai. REFERENCES [1] Quanser consulting, “QUANSER DS1104 INTERFACE BOARD”, 2002. [2] Quanser . “SRV02 MODELING USING QUARC”. [3] Nicanor Quijano and Kevin M. Passino, “Modelling and System Identification for a DC Servo”, Deptartment of Electrical Engineering, The Ohio State University, March 29, 2002. Table- 2: Modeling results summary
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INTERNATIONAL RESEARCH JOURNAL
OF ENGINEERING AND TECHNOLOGY (IRJET) E-ISSN: 2395 -0056 VOLUME: 04 ISSUE: 02 | FEB -2017 WWW.IRJET.NET P-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1142 [4] Nicanor Quijano and Kevin M. Passino, “Interfacing dSPACE to the Quanser Rotary Series of Experiments (SRV02ET)”, Dept. of Electrical Engineering, The Ohio State University, March 22, 2002. [5] Xiaoou Li and Wen Yu,“Synchronization of Ball and Beam Systems with Neural Compensation”, International Journal of Control, Automation, and Systems,pp.491-496,2010. [6] J. Hauser, S. Sastry, and P. Kokotovic, “Nonlinear control via approximate input-output linearization: ball and beam example,” IEEE Trans. on Automatic Control, vol. 37, no. 3, pp. 392-398, 1992. [7] Saul Jimenez and Wen Yu, “Stable Synchronization control for two Ball and Beam systems”, Department of Automatic control, ICEEE, 2007. [8] N. Quijano, K. M. Passino, EE758 Control Laboratory II: Lab4(http://www.eleceng.ohiostate.edu/~passino/ee 758.html). 2002. [9] Quanser . “SRV02 POSITION CONTROL USING QUARC”. APPENDIX I SYMBOL DESCRIPTION VALUE Vnom Motor input nominal voltage 6.0V Rm Motor armature resistance 2.6Ω Lm Motor armature inductance 0.18mH kt Motor torque constant 7.68E-03N.m mη Motor efficiency 0.69 Km Back emf constant 7.68-03 V/(rad/s) Jm,rotor Motor shaft moment of inertia 3.90E-7 kg-m2 gη Gear box efficiency 0.9 Kg Total gear box ratio 14 Jeq Equivalent moment of inertia 9.76E-05kg-m2 Beq Viscous damping coefficient 0.015N.m(rad/s) mmax Maximum output load shaft 5kg fmax Maximum Input voltage frequency 50Hz maxω Maximum motor speed 628.3rad/s Imax Maximum input current 1.0A
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