GOM - Novidades 2012 - 9º Seminário de Tecnologias Robtec - 2012

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GOM - Novidades 2012 - 9º Seminário de Tecnologias Robtec - 2012

  1. 1. Robtec - 9º Seminário de Tecnologias GOM Optical Measuring TechniquesRobtec – 9º Seminário de Tecnologias – São PauloPage 1
  2. 2. GOMCompany introductionFounded in 1990 in Braunschweig Private ownershipToday: nearly 250 employees 50 employees more than last yearDevelopment, production andsales of optical 3D measuringsystems Hardware and SoftwareGoals Industrial high-end solutions Customer oriented development New solutions for established processes Worldwide provision and support of these new solutionsRobtec – 9º Seminário de Tecnologias – São PauloPage 2
  3. 3. GOMCompany introductionKnow-How Optical Metrology Optical Metrology Digital Image Processing 3D Data Processing Modern software technologiesApplications 3D Coordinate Measurement and Digitizing Material, Component Testing and 3D Modern Software Digital Image Motion Analysis Technologies Know-How Processing 3D Data ProcessingRobtec – 9º Seminário de Tecnologias – São PauloPage 3
  4. 4. GOMCompany introductionATOS TRITOP ARGUS PONTOS3D Digitizing Photogrammetry Deformation Analysis in Sheet Metal Dynamic Photogrammetry Forming processATOS ScanBox TRITOP Deformation ARAMIS Software3D Measuring Machine Static Deformation Analysis Deformation Analysis InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 4
  5. 5. GOMCompany introductionGOM Customers:Over 5000 Installations Worldwide in Industry, R&D and Universities includingAutomotiveAudi, AvtoVaz, BMW, Daimler, FIAT, FORD, GM, Honda, Hyundai, Isuzu, Kamaz, Kia, Nissan, Porsche, PSA, Renault, Seat, Skoda, Tata Motors, Temsa, Toyota,Volkswagen, Volvo, ...Automotive SuppliersBatz, Bertone, Bertrand, Bosch, Bridgestone, Continental, Daaz, Delphi, Faurecia, Goodyear, Hella, IAV, Kautex, Läpple, LUK, Magna, Mahle, Matador, Matrici,Metalbages, Michelin, Montupet, Nothelfer, Pinifarina, Solvay,...AerospaceAirbus, US Airforce, Aselsan, Boeing, Cessna, DLR, EADS, Eurocopter, FAA, Lockheed Martin, MIG, NASA, NLR, Northrop Grumman, Rubin, Onera, Sukhoi, UMPO,VZLU, ...TurbinesAviadvigatel, BTL, Chromalloy, Sulzer, Gorbynov Aviation, Honeywell, Howmet, MTU, Pratt & Whitney, Rolls Royce, Salut, Saturn, Siemens PG, Snecma, SolarTurbines, Triumph, Turbine Services,Consumer GoodsAdidas, Apache Footwear, Asics, Balda, Bang & Olufsen, Blaupunkt, Bosch, Ecco, Fisher Price, Fuji, Gilette, Greenpoint, Hitachi, Lego, LG Electronics, Mattel,Microsoft, Motorola, Nokia, Nolato, Olympus, Playworks, Samsung, Sony Ericsson, Sony, Villeroy & Boch, ...Semifinished ProductsAlcan, Arcelor, BASF, Bayer, Corus, DuPont, Hydro, ILVA, Nippon Steel, Salzgitter, Tata Steel, Thyssen Krupp, Thyssen Nirosta, Voest Alpine, ...OthersExxon, Shell, PDVSA, ...Robtec – 9º Seminário de Tecnologias – São PauloPage 5
  6. 6. GOMRobtec – 9º Seminário de Tecnologias – São PauloPage 6
  7. 7. GOM38 Partners - 63 CountriesRobtec – 9º Seminário de Tecnologias – São PauloPage 7
  8. 8. GOM3D metrology solutions Meeting customer requirements for industrial metrology Integral part of processesRobtec – 9º Seminário de Tecnologias – São PauloPage 8
  9. 9. GOM3D metrology solutionsRobtec – 9º Seminário de Tecnologias – São PauloPage 9
  10. 10. GOM3D metrology solutionsATOS Compact ScanThe Compact ClassComplete Measuring SystemBlue Light TechnologyPortable MeasuringScalable Field of ViewScan & ProbeRobtec – 9º Seminário de Tecnologias – São PauloPage 10
  11. 11. GOM3D metrology solutionsRobtec – 9º Seminário de Tecnologias – São PauloPage 11
  12. 12. GOM3D metrology solutionsRobtec – 9º Seminário de Tecnologias – São PauloPage 12
  13. 13. Robtec - 9º Seminário de Tecnologias AutomationRobtec – 9º Seminário de Tecnologias – São PauloPage 13
  14. 14. ATOS ScanBox Automated ATOS measurement cells are: widely accepted for 3D inspection of 1999 automotive sheet metal components often replacing old tactile CMMs considered as the measurement solution for future projects Reasons for this development: Hardware: ATOS Triple Scan Software: Virtual Measuring Room (VMR) Next step?  Standards in automated InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 14
  15. 15. ATOS ScanBox Standard Measuring Cells New GOM products: ATOS ScanBox 5108 ATOS ScanBox 5120 The ATOS ScanBox is the optical coordinate measurement machine for high-end-applications: Blades Blisks Sheet metal Castings PlasticRobtec – 9º Seminário de Tecnologias – São PauloPage 15
  16. 16. ATOS ScanBox Automated optical 3D measuring machine Throughput Productivity Repeatability Process stabilityRobtec – 9º Seminário de Tecnologias – São PauloPage 16
  17. 17. ATOS ScanBox ATOS ScanBox Advantages: Plug & Play solution Optimized components Compact layout Mobile One single source Short delivery timesRobtec – 9º Seminário de Tecnologias – São PauloPage 17
  18. 18. ATOS+ Automated ATOS measurement Customized robot cells 1999 ATOS ScanBox Photogrammetry: Manual process, user-interaction required Not incorporated in automated procedure  Incorporate photogrammetry into automated workflowRobtec – 9º Seminário de Tecnologias – São PauloPage 18
  19. 19. ATOS+ ATOS+ ATOS+ = ATOS + TRITOP 1999 Fully integrated in automated workflow Advantages No user-interaction required Updated photogrammetry each time Complete automatic workflowRobtec – 9º Seminário de Tecnologias – São PauloPage 19
  20. 20. GOM Kiosk Mode Measurement cells are moving more and more into production Need for Standard User Interface Innovation: GOM Kiosk Mode Very simple operation with worker interface Complete automation of measurement and inspection process Completely self monitoring system No human error due to integrated workflow guidance Restricted software functionality to prevent falsifying of data Restricted access to WindowsRobtec – 9º Seminário de Tecnologias – São PauloPage 20
  21. 21. Automation More and more automated ATOS measuring cells will be installed in the future GOM supports this development by introducing new standards: Standard measuring cells ATOS ScanBox Integrated photogrammetry ATOS+ Standard user interface GOM Kiosk ModeRobtec – 9º Seminário de Tecnologias – São PauloPage 21
  22. 22. Robtec - 9º Seminário de Tecnologias SoftwareRobtec – 9º Seminário de Tecnologias – São PauloPage 22
  23. 23. GOM Inspect ProfessionalParametric Inspection SoftwareStand-alone evaluation software Mesh Processing Inspection of pointcloudsAvailable for 3d party data White-light scanners Laser scanners CT …Direct integration to GOM products ATOS Professional TRITOP ProfessionalRobtec – 9º Seminário de Tecnologias – São PauloPage 23
  24. 24. GOM Inspect ProfessionalBasic Inspection Functionality (since v7.2)Import of nominal data CAD-import (native & open) Inspection plans & FTAAlignments Pre-alignments Best Fit (global & local) RPS, 3-2-1, hierarchicalCAD comparison Color plots Inspection sectionsFunctional analysis Fitting elements Primitives, distances, angles GD&T Material strength analysisReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 24
  25. 25. GOM Inspect ProfessionalParametric Software BasisCreation path is stored Creation parameters Evaluations Links ReportsAdvantages Traceability to basic element Simple updates Parametric Inspection GOM Software uses Parametric ∙ One button solution Inspection updates all elements automaticallyRobtec – 9º Seminário de Tecnologias – São PauloPage 25
  26. 26. GOM Inspect ProfessionalParametric Software BasisCreation path is stored Creation parameters Evaluations Links ReportsAdvantages Traceability to basic element Teaching By Doing Simple updates Teaching by doing – no scripting for Teaching By Doing is the multi-part analysis automatic recording of all actions and evaluation steps by software without the need for scripting, advanced planning GOM Software uses Parametric InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 26
  27. 27. GOM Inspect ProfessionalParametric Software BasisCreation path is stored Creation parameters Evaluations Links ReportsAdvantages Traceability to basic element Simple updates Every step is completely traceable Teaching by doing – no scripting for and interlinked multi-part analysis Every step can be easily modified and each step adjusted GOM Software uses Parametric InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 27
  28. 28. GOM Inspect ProfessionalParametric Software BasisCreation path is stored Creation parameters Evaluations Links ReportsAdvantages Traceability to basic element Simple updates Teaching by doing – no scripting for Identical workflows for multi-part analysis single and multiple part evaluation GOM Software uses Parametric InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 28
  29. 29. GOM Inspect ProfessionalParametric Software BasisCreation path is stored Creation parameters Evaluations Links ReportsAdvantages Traceability to basic element Simple updates Teaching by doing – no scripting for Identical workflows for multi-part analysis single and multiple part evaluationBasis for new functions Trend module User-defined inspection principles GOM Software uses Parametric InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 29
  30. 30. GOM Inspect ProfessionalLatest developments: Trend (since v7.5)Stage management Multiple measurements in one project No additional elements in the explorer All functions availableIntegration to parametric concept Teaching in one of the stages Transfer to all stages (press-button)Robtec – 9º Seminário de Tecnologias – São PauloPage 30
  31. 31. GOM Inspect ProfessionalLatest developments: Trend (since v7.5)Statistical process parameters min/max, average, range, sigma … Process capabilities: Pp,Ppk,Cp,Cpk Also available for color plots DiagramsApplications First article inspection Statistical process control (SPC) Measurement system analysis Deformation measurements ….Robtec – 9º Seminário de Tecnologias – São PauloPage 31
  32. 32. GOM Inspect Professional Latest developments: Curves (since v7.5)Motivation for new curves conceptATOS = full-field data ATOS is able to provide full-field visualization of deviation results easy to understandEvaluations still based on single points Analysis of flush & gap Characterline / design line inspection Analysis of radii e.g. for bladesDrawback of single point analysis Point based analysis leads to a loss of information Typically compensated by a large amount of single points Robtec – 9º Seminário de Tecnologias – São Paulo Page 32
  33. 33. GOM Inspect Professional Latest developments: Curves (since v7.5)GOM’s vision: Curvature, radii, flush, gap, etc. should provide the same advantages as full-field surfaces. Merging the full-field inspection world with the single point inspection world. Provide a maximum of information for all inspection elements Let the user decide at any later point where he wants detailed information, i.e. where he wants to pick single points for in depth analysisThe “Curves” concept provides thishigh information density Robtec – 9º Seminário de Tecnologias – São Paulo Page 33
  34. 34. GOM Inspect ProfessionalLatest developments: Curves (since v7.5)New construction functions Unified user interface Based on CAD patches Based on object curvature Based on complex constructions („highest point“) Based on contrastAdvantages of curve-based inspection Condensed visualization Focus on functional properties Bridge the gap between point-based inspection Surface-based inspectionInspection applications Curve deviationsRobtec – 9º Seminário de Tecnologias – São PauloPage 34
  35. 35. GOM Inspect ProfessionalLatest developments: Curves (since v7.5)New construction functions Unified user interface Based on CAD patches Based on object curvature Based on complex constructions („highest point“) Based on contrastAdvantages of curve-based inspection Condensed visualization Focus on functional properties Bridge the gap between point-based inspection Surface-based inspectionInspection applications Curve deviations Flush & GapRobtec – 9º Seminário de Tecnologias – São PauloPage 35
  36. 36. GOM Inspect ProfessionalLatest developments: Curves (since v7.5)New construction functions Unified user interface Based on CAD patches Based on object curvature Based on complex constructions („highest point“) Based on contrastAdvantages of curve-based inspection Condensed visualization Focus on functional properties Bridge the gap between point-based inspection Surface-based inspectionInspection applications Curve deviations Flush & Gap Character linesRobtec – 9º Seminário de Tecnologias – São PauloPage 36
  37. 37. GOM Inspect ProfessionalLatest developments: Curves (since v7.5)New construction functions Unified user interface Based on CAD patches Based on object curvature Based on complex constructions („highest point“) Based on contrastAdvantages of curve-based inspection Condensed visualization Focus on functional properties Bridge the gap between point-based inspection Surface-based inspectionInspection applications Curve deviations Flush & Gap Character lines Radius analysisRobtec – 9º Seminário de Tecnologias – São PauloPage 37
  38. 38. GOM Inspect ProfessionalLatest developments: Blade (since v7.5 SR1)New set of functions Specific for the blade industryComplete integration To standard workflows No isolated moduleAvailable Teaching by Doing Trend Reporting …Robtec – 9º Seminário de Tecnologias – São PauloPage 38
  39. 39. Blade and Blisk inspectionBlades Blade specific evaluation Blade related elements combined with standard elements Full integration in standard workflows Teaching by doing Automatic multi part inspection Full parametric inspection Trend analysis also on bladesRobtec – 9º Seminário de Tecnologias – São PauloPage 39
  40. 40. Blade and Blisk inspection Available in v7.5 SR1 No additional costsRobtec – 9º Seminário de Tecnologias – São PauloPage 40
  41. 41. Robtec - 9º Seminário de Tecnologias TRITOP Professional For inspection and deformation analysisRobtec – 9º Seminário de Tecnologias – São PauloPage 41
  42. 42. TRITOP ProfessionalOffline Photogrammetry systemTRITOP is a mobile, optical CMM Points markers Adapters FeaturesHigh 3D-accuracy on large dimensionsXL-Extension for GOM products ATOS PONTOS ARAMIS ARGUSStand-alone applications Inspection of large parts Deformation analysisRobtec – 9º Seminário de Tecnologias – São PauloPage 42
  43. 43. TRITOP ProfessionalGoalsOne common software package Inspection Deformation analysisSimplified user interface Press-button calculation User guidance Intuitive usage Higher process safetyEnhanced evaluation Adoption from GOM Inspect Professional Integration of trendRobtec – 9º Seminário de Tecnologias – São PauloPage 43
  44. 44. TRITOP ProfessionalWLAN-WizardImage Transfer by WLANDirect Verification Image contrast Point distribution Number of coded targets …Early 3D-VisualizationRobtec – 9º Seminário de Tecnologias – São PauloPage 44
  45. 45. TRITOP ProfessionalApplication: InspectionCAD-Comparison CAD-import Alignments Deviation plots ReportsRobtec – 9º Seminário de Tecnologias – São PauloPage 45
  46. 46. TRITOP ProfessionalApplication: InspectionCAD-Comparison CAD-import Alignments Deviation plots ReportsElement Inspection Import of inspection plans Adapters Primitives, distance, angles Tolerances GD&T Table export (e.g. VDA)Robtec – 9º Seminário de Tecnologias – São PauloPage 46
  47. 47. TRITOP ProfessionalApplication: Deformation analysisStage management Multiple stages Alignments Components Rigid body compensation Flexible definition of reference stagesDeformation analysis 3D–vector deformation Deviation of positions and dimensions Trajectories ReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 47
  48. 48. TRITOP ProfessionalApplication: Deformation analysisStage management Multiple stages Alignments Components Rigid body compensation Flexible definition of reference stagesDeformation analysis 3D–vector deformation Deviation of positions and dimensions Trajectories ReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 48
  49. 49. TRITOP ProfessionalApplication: Deformation analysisStage management Multiple stages Alignments Components Rigid body compensation Flexible definition of reference stagesDeformation analysis 3D–vector deformation Deviation of positions and dimensions Trajectories ReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 49
  50. 50. TRITOP ProfessionalApplication: Deformation analysisStage management Multiple stages Alignments Components Rigid body compensation Flexible definition of reference stagesDeformation analysis 3D–vector deformation Deviation of positions and dimensions Trajectories ReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 50
  51. 51. TRITOP ProfessionalGOM InspectGOM Inspect as free inspection software Inspection Deformation StagesFurther processing possible Evaluation ReportingRobtec – 9º Seminário de Tecnologias – São PauloPage 51
  52. 52. Tracking with ATOS Tracking with ATOSRobtec – 9º Seminário de Tecnologias – São PauloPage 52
  53. 53. Tracking with ATOSNew RequirementsATOS is established for digitizing and inspection Casted parts Sheet metal parts Blades Design Jigs & FixturesNew requirements for online functions Adjusting fixtures Positioning parts for machining Setting up a Meisterbock Positioning a verified part in a cubing setup Projection of 3d-informations on the object (augmented reality)Robtec – 9º Seminário de Tecnologias – São PauloPage 53
  54. 54. Tracking with ATOSPrinciple ATOS two-camera-principle Allows online functionality Based on reference stickers Dynamic referencing Already available Online Adapter Touch probe Online sensor Calibration Control Movement detectionNew tracking workspace in v7.5 SR 1 Point tracking Component tracking BackprojectionRobtec – 9º Seminário de Tecnologias – São PauloPage 54
  55. 55. Tracking with ATOSPoint Tracking – Basics and PrincipleRobtec – 9º Seminário de Tecnologias – São PauloPage 55
  56. 56. Tracking with ATOSExample: Adjusting a FixtureRobtec – 9º Seminário de Tecnologias – São PauloPage 56
  57. 57. Tracking with ATOSComponent Tracking – Basics and PrincipleRobtec – 9º Seminário de Tecnologias – São PauloPage 57
  58. 58. Tracking with ATOSExample: Positioning for machiningTask Positioning a casting on a tooling machine Ensure material allowanceStep 1: Digitizing Digitize the object Alignment to CAD Ensure material allowance Leave stickers on the partStep 2: Building a component Basis: stickers on the part Virtual glueing of elements and evaluations to the componentStep 3: Tracking to reference position Multi-point display Online color plotRobtec – 9º Seminário de Tecnologias – São PauloPage 58
  59. 59. Tracking with ATOSExample: Positioning for machiningRobtec – 9º Seminário de Tecnologias – São PauloPage 59
  60. 60. Tracking with ATOSExample: Augmented reality in the design processTask A scribeline was modelled manually on the left side Same curve on the right side requiredWorkflow Measure the scribeline on the left side Mirror element by y=0 Project mirrored element to the objectRobtec – 9º Seminário de Tecnologias – São PauloPage 60
  61. 61. Tracking with ATOSExample: Augmented reality in the design processRobtec – 9º Seminário de Tecnologias – São PauloPage 61
  62. 62. Robtec - 9º Seminário de Tecnologias SummaryRobtec – 9º Seminário de Tecnologias – São PauloPage 62
  63. 63. Robtec - 9º Seminário de TecnologiasRobtec – 9º Seminário de Tecnologias – São PauloPage 63
  64. 64. Robtec - 9º Seminário de TecnologiasTRITOP ProfessionalRobtec – 9º Seminário de Tecnologias – São PauloPage 64
  65. 65. Robtec - 9º Seminário de TecnologiasTRITOP ProfessionalRobtec – 9º Seminário de Tecnologias – São PauloPage 65
  66. 66. Robtec - 9º Seminário de TecnologiasTrackingRobtec – 9º Seminário de Tecnologias – São PauloPage 66
  67. 67. Robtec - 9º Seminário de TecnologiasBlade InspectionRobtec – 9º Seminário de Tecnologias – São PauloPage 67
  68. 68. Robtec - 9º Seminário de TecnologiasATOS ScanBoxRobtec – 9º Seminário de Tecnologias – São PauloPage 68
  69. 69. Robtec - 9º Seminário de TecnologiasRobtec – 9º Seminário de Tecnologias – São PauloPage 69

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