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IFS Manufacturing customer´s experience of using IFS Applications

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Find out how CDF Corporation uses IFS Applications and, in particular, mobility on the shop floor and how IFS Touch Apps are being deployed in the business.

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IFS Manufacturing customer´s experience of using IFS Applications

  1. 1. © 2013 IFS
  2. 2. IFS MANUFACTURING CUSTOMER’S EXPERIENCE USING IFS APPLICATIONS CDF Corporation uses IFS Applications ALEX IVKOVIC – IT MANAGER AT CDF CORPORATION 3 © 2013 IFS
  3. 3. EVERYONE HERE KNOWS IFS HOW CDF DOES IT DIFFERENT About CDF Recent Upgrade Implementing Quality Assurance and Health and Safety Custom Fields CRM Mobile Applications 4 © 2013 IFS
  4. 4. ABOUT CDF CORPORATION CDF Corporation is a packaging manufacturer located in South Eastern Massachusetts USA We have 2 major divisions Drum and Pail and Flexible Packaging both located in 2 plants in Plymouth Massachusetts Our Cheer Pack North America subsidiary is located in West Bridgewater Massachusetts 5 © 2013 IFS
  5. 5. DRUM AND PAIL We use Thermoforming, Blow Molding and Heat seal to produce various packaging products primarily drum and pail liners 6 © 2013 IFS
  6. 6. SMART PAIL 7 © 2013 IFS
  7. 7. FLEXIBLE PACKAGING Our Flexible Packaging Division produces Intermediate bulk container liners typically in the 275 gallon range 8 © 2013 IFS
  8. 8. FLEXIBLE PACKAGING Our Flexible Packaging unit also produces the Cheertainer Bag in Box 9 © 2013 IFS
  9. 9. CDF EUROPE The CDF Europe group consists of QuadPak, based in Varnamo Sweden and Flexipack based in Lugano, Switzerland. QuadPak is responsible for all manufacturing. QuadPak is CDF Europe’s sales and technical support company for northern Europe, while Flexipack is our technical and sales center for southern Europe.
  10. 10. WHAT IS A CHEER PACK? Cheer Pack is a PRE-MADE flexible spouted pouch for the packaging of low to high viscous liquid foods as well as non-food products. Re-sealable, flexible and robust Wide variety of laminate films including clear or aluminum-based films. Hot-filled, cold-filled or ambient-filled for retort processing Shelf stable, chilled or frozen applications Original Side-Gusset Format Available within group; outside North America Bottom-Gusset / Doyen Format Currently produced by CPNA
  11. 11. CHEER PACK NORTH AMERICA WEST BRIDGEWATER 200,000 ft2 (18,580 square meter) Food Grade Plant, BRC certified Built to produce 1 Billion pouches a year Centrally located 25 miles South of Boston Immediately off Route 24 and less than six miles from Interstate 495 One United Drive West Bridgewater Massachusetts 02379 Main: +1 (888) 593-2214
  12. 12. CHEER PACK HIGHLIGHTS Facility opened in August 2012 $24,000,000 investment 6 – Toshiba full electric injection molding systems 5 – Totani pouch forming lines 27 – Flextech spout sealing machines 200 – Dedicated staff CPNA Provides: Sales of: Finished spouted pouches with closures Range of filling equipment and post pasteurizers Support: Local technicians, spare parts, service On-site production: All injection molding (plus one Centrally located supplier) Film conversion, spout sealing
  13. 13. HISTORY WITH IFS CDF Migrated from Glovia in 2007 Initial install was IFS Applications 7 SP3 Upgrade to 7.5 SP6 November 2010 Upgrade to 8.0 SP1 July 2013 Upgrade philosophy is to upgrade every 2 to 3 years in order to stay current NO modifications 15 © 2013 IFS
  14. 14. IFS BETA/EARLY ADOPTER Notify Me Sales Companion CRM Apps 8 16 © 2013 IFS
  15. 15. IFS APPLICATIONS 8.0 ENGINEER TO ORDER CASH FLOW EMPLOYEE SELF-SERVICE CONFIGURE | MAKE | ASSEMBLE TO ORDER COMPONENT REPAIR OVERALL EQUIPMENT EFFECTIVENESS FIXED ASSETS HEALTH AND SAFETY MAKE TO PROJECT MAPPING B2B CONTRACTING ACCOUNTS RECEIVEABLE PAYROLL ADMINISTRATION PROJECT REPORTING BATCH MANUFACTURING DEMAND FORECASTING CALL CENTER COMPLEX MRO eINVOICE TIME AND ATTENDANCE RISK MANAGEMENT REPETITIVE MANUFACTURING MULTI-SITE PLANNING DYNAMIC SCHEDULING VEHICLE INFORMATION MANAGEMENT ACCOUNTS PAYABLE EXPENSE MANAGEMENT PROJECT DELIVERY PROJECT BUDGETING COMPONENT MRO INVENTORY REPLENISHMENT FIELD SERVICE PROCESS AUTOMATION INTEGRATION COLLABORATIVE SOLUTIONS CONSOLIDATED ACCOUNTS TRAINING MANAGEMENT COMMISSIONING PLANNING AND SCHEDULING SHOP ORDER DISTRIBUTION SERVICE CONTRACT MANAGEMENT PREVENTIVE MAINTENANCE PERSONAL PORTAL BUDGET MANAGEMENT EMPLOYEE DEVELOPMENT ASSET DESIGN PROJECT MANAGEMENT CONSTRAINT-BASED SCHEDULING CUSTOMER ORDERS SALES CONFIGURATOR SCHEDULING AND RESOURCING MOBILE SOLUTIONS PROJECT FINANCE RECRUITMENT ENGINEERING CHANGE MANAGEMENT SUB CONTRACT MANAGEMENT SHOP FLOOR REPORTING PROCUREMENT WEB STORE WORK ORDER SYSTEM INTEGRATION & WEB SERVICES GENERAL LEDGER EMPLOYEE ADMINISTRATION PDM CONFIGURATION SALES CONTRACT MANAGEMENT COSTING WAREHOUSING CRM EQUIPMENT EVENT MANAGEMENT IFS FINANCIALS™ IFS HUMAN RESOURCES™ IFS ENGINEERING™ IFS PROJECTS™ IFS MANUFACTURING™ IFS SUPPLY CHAIN™ IFS SALES & SERVICE™ IFS MAINTENANCE™ IFS BUSINESS ENABLERS™ ACCOUNTING RULES SUSTAINABILITY MANAGEMENT LIFECYCLE MANAGEMENT DOCUMENT MANAGEMENT BUSINESS INTELLIGENCE QUALITY MANAGEMENT IFS FOUNDATION1™— ARCHITECTURE AND TECHNOLOGY COMPONENT CHART CASE MANAGEMENT PROCESS MODELS
  16. 16. IFS 8 UPGRADE- THE GOOD The new Quality Assurance modules are well written and fit manufacturing very well, they should help us with Audits, Corrective Actions and ISO Custom Fields are extremely useful The new printing (no more print agent/server)is a great improvement The new Health and Safety module will increase the accuracy of documentation and improve our facilities 18 © 2013 IFS
  17. 17. IFS 8 UPGRADE- CHALLENGES For our style of manufacturing the Shop Floor Workbench has caused some issues on the shop floor We are having labor time tracking issues due to the increased complexity No default logins No keypad Working with R and D to address some of these problems 19 © 2013 IFS
  18. 18. OLD 20 © 2013 IFS
  19. 19. NEW 21 © 2013 IFS
  20. 20. 22 © 2013 IFS
  21. 21. IMPLEMENTING QUALITY Document Management MRB Corrective Actions Audits We are an ISO 9001 Company as well as other food safety certifications in different divisions. We have wanted a way to do Corrective Actions and Audits in IFS for a very long time. IFS came through on this one! 23 © 2013 IFS
  22. 22. HUMAN RESOURCES Health and Safety Training 24 © 2013 IFS
  23. 23. CUSTOM FIELDS 25 © 2013 IFS
  24. 24. CUSTOM FIELDS 26 © 2013 IFS
  25. 25. CUSTOM FIELDS 27 © 2013 IFS
  26. 26. RADLEY SYSTEM Implemented in 2011 due to the Cheer Pack Requirements Used in Cheer Pack and Flexible Packaging hoping to expand to Drum and Pail soon Currently adding transactions as we transition Cheer Pack from Production Line to Shop Orders Bar Coding has simplified Material Handling 28 © 2013 IFS
  27. 27. CRM Sample System Crystal Reports to handle events Jeff-Net server sends out scheduled reports to sample coordinators and sales 29 © 2013 IFS
  28. 28. CUSTOM SAMPLE SYSTEM 30 © 2013 IFS
  29. 29. CUSTOM SAMPLE SYSTEM 31 © 2013 IFS
  30. 30. SALES COMPANION MOBILE APP Popular Used at many levels in the company It has taken over for the local Oracle Database and Synchronization 32 © 2013 IFS
  31. 31. QUICK REPORT Fantastic Application! Used by Sales, Warehouse, Accounting, Manufacturing 33 © 2013 IFS
  32. 32. AGREEMENT, DISCOUNT AND LIST PRICING © 2013 IFS
  33. 33. © 2013 IFS
  34. 34. © 2013 IFS
  35. 35. OPEN SALES ORDER LINES © 2013 IFS
  36. 36. PARTS PURCHASED BY A CUSTOMER © 2013 IFS
  37. 37. SALES MANAGEMENT – COSTS WITH MARKUP © 2013 IFS
  38. 38. ALARM LIST © 2013 IFS
  39. 39. PRODUCTION LINE STATUS © 2013 IFS
  40. 40. QUANTITY OR LOT/BATCH IN STOCK © 2013 IFS
  41. 41. TEAM EMPLOYEES
  42. 42. IPOD SOLUTION Not Iphone or Ipad! $180.00 USD €131.58 Sek 982.33 No Monthly Fee 44 © 2013 IFS
  43. 43. QUESTIONS
  44. 44. www.IFSWORLD.com THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE NAMES OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS. © 2013 IFS

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