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Lamination machine

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Lamination machine

  1. 1. LAMINATION MACHINE ABSTRACT:  Automatic laminating machines, designed with represent an ideal choice for professional single sided lamination in small and medium size visiting card, driving licenses and etc.  The inside of the lamination pouch is coated with a heat-activated film that adheres to the product being laminated as it runs through the laminator. The substrate side of the board contains a heat-activated adhesive that bonds the print to the substrate. This can be any of a number of board products or another sheet of laminate. SCOPE OF THE PROJECT: This is an era of automation where it is broadly defined as replacement of manual effort by mechanical power in all degrees of automation. The operation remains an essential part of the system although with changing demands on physical input as the degree of mechanization is increased. Degrees of automation are of two types, viz. Full automation. Semi automation. ECWAY TECHNOLOGIES IEEE PROJECTS & SOFTWARE DEVELOPMENTS OUR OFFICES @ CHENNAI / TRICHY / KARUR / ERODE / MADURAI / SALEM / COIMBATORE BANGALORE / HYDRABAD CELL: 9894917187 | 875487 1111/2222/3333 | 8754872111 / 3111 / 4111 / 5111 / 6111 Visit: www.ecwayprojects.com Mail to: ecwaytechnologies@gmail.com
  2. 2. A.C POWER SUPPLY BLOWER CONVEYOR ROLLER P.M.D.C. MOTOR D.C POWER SUPPLY HEATING ELEMENT VISITING CARD In semi automation a combination of manual effort and mechanical power is required whereas in full automation human participation is very negligible. Need For Automation  Reduction of lab our and material cost  Reduction of overall cost  Increased production  Increased storage capacity  Increased safety  Reduction in fatigue  Improved personnel comfort WORKING OPERATION: The simple Block Diagram of Automatic lamination Machine is given bellow. HOT AIR
  3. 3. The Permanent magnet D.C motor is used to rolling the conveyor, so that the visiting card to be moved from one place to another place. The regulated D.C power supply or 12 Volt Battery is given to the Permanent magnet D.C motor. The visiting card to be exactly kept in the bottom of the heater with blower arrangement with the help of D.C motor switch On/Off. The A.C power supply is applied to the heating element. The heating element gets heated and produces hot flames out from the heating element. The blower consists of A.C motor and impeller (fans). The A.C motor coupled with the impeller (fan). The impeller consists of more number of blades. It is fixed above the heating element, so that hot air forced to the visiting card (to be laminated for example visiting card, driving license and etc.). By keeping the visiting card for some time in the heater with blower arrangement hot air passing to the visiting card so that to be laminated. The blower hot air is used to laminate the visiting card. ADVANTAGES outstanding design easy handling and operation Single-phase electrical power supply Low operational cost Easy changing of the processing format, Independence from the supply of vacuum or compressed air. Laminated sheets do not curl after lamination and are immediately available for further processing. An integrated film cutter, for trimming the laminating film to the required width prior to lamination, is included as a standard accessory. DISADVANTAGES Cost of this project is high.
  4. 4. APPLICATION Small Scale Industrial lamination application Driving license lamination purpose Small visiting card lamination purpose All Small card lamination Application. WORKING DIAGRAM:

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