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Shell lube handbook ver 1 feb 8th 2018

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Compendium of Shell Lubricants

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Shell lube handbook ver 1 feb 8th 2018

  1. 1. A Lubricant Industry compilation by Hussam Adeni https://www.linkedin.com/in/hussamadeni/ https://twitter.com/hussamadeni hussam_adeni@yahoo.com Lubricant Specialist & Tribologist hussam.adeni@gmail.com What’s App: +919848199515 Compendium For Lubricants Ver. 1 – Shell Ver. 2,3,.. (Castrol, ExxonMobil,..to follow) A Lubricant Industry compilation by M Hussam Adeni Chemical Engineer by education Lubricant Specialist by  Certification - MLA 1 – www.icml.com, Lube Council  Experience – Castrol, BPCastrol  Membership – www.stle.org  GHG mitigation and Fuel Conservation Evangelist by Philosophy **The Product Data Sheets (PDS) or TDS have been downloaded from the public domain Shell Australia website and is intended exclusively for study/comparison of typical offerings from a World leader in the Lubricants domain. In many cases/applications Shell Lubricants are benchmarked by OEM’s, hence a product knowledge of Shell Lubricant products would be useful for Lubricant marketers and Lubricant users across the world. The
  2. 2. Introduction I'm passionate about the field of Tribology- the study of friction, wear, lubrication, and Lubricants. My tryst with the field started with a 3-month training at the CIL Lube Plant at Tondiarpet, Chennai, India.(1983 Dec ). Under BP’s optimisation plans, the plant has since been closed down. I was initiated into Technical Sales of Castrol brand of lubricants by Deepak Keshav Gore, H Meenakshi Sundaram and Arunkumar Rau ; and was handed an equivalent chart to refer when recommending Castrol grade, against the grade of lubricant in use. I was curious as to how an equivalent chart was made. To understand this better, I started collecting competitor equivalent charts and Product Data Sheets from across the industry, by diligently building, a data base of IOC, HPCL, BPCL, Shell, Mobil, Gulf, Veedol, Product Data Sheets (PDS) and Technical Data Sheets (TDS). My first target was nomenclature of Lubricants. The multiple digit viscosity references, which were used as a suffix often led to ambiguity in the early 80’s. However, the introduction of ISO VG 3448 was a boon, as it cleared the ambiguity and made it easier to recommend equivalents, by studying the lubricant manufacturers' family/brand name, its ISO VG viscosity and by doing research on the PDS and TDS. My hobby of collecting competitors TDS/PDS continued and with the advent of the Digital world of things, TDS/PDS could be accessed from the world wide web. I felt there was a need to share the huge collection of Lubricant TDS/PDS and create an online hub that has a “-Lubricant TDS - Repository.” The objective of the exercise is to string together all the TDS/PDS from all over the web, into one place. There is no intent to violate or infringe any copyrights. To embark on this project, I chose Shell, as it is the largest brand, with thousands of OEM recommendations. I have downloaded the Sector wise brochure and in the process of downloading the TDS/PDS. This compendium is the first compilation for the “ Lubricant TDS - Repository.” God willing will be able to compile Ver 2,3 ( Castrol, ExxonMobil...). Access to the Repository, will be available to all, in the Lubricants fraternity. Hussam Adeni Lubricant Specialist Certified Level I Machinery Lubricant Analyst (MLA 1) equivalent to category 1 of ISO 18436-4 hussam_adeni@yahoo.com, hussam .adeni@gmail.com What’sApp and IMO Mob: +919848199515, Twitter: @hussamadeni https://www.linkedin.com/in/hussamadeni/ https://twitter.com/hussamadeni
  3. 3. Lubricants are a limited resource and we need to conserve it You may be surprised to know that a barrel of crude oil of 42 gallons, after fractional distillation in a petroleum refinery, yields barely 1% fraction ( or cut) that, is called Base Oil and which is useful for manufacture of lubricating oils. As the diagram below shows, bulk of the crude oil after distillation, results in fuels like gasoline, diesel, aviation fuel, kerosene and heavy residual fuels (used in Captive Power Plants, or in the maritime industry). Typically fuels, have high calorific value, hence suitable for use as, fuel. Against this background, that we need to conserve lubricants, in storage, in transportation, in use and after use.
  4. 4. Compendium  Shell Corena range  Compressor Oils
  5. 5. shell.com/lubricants Product Benefits Technology ISO viscosity grades Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Corena S4 R n Extra long life and improved efficiency n Severe applications n Rotary air compressors Synthetic, advanced ashless 32, 46, 68 Approved by: Shell Corena S4 R 68 is approved by ABB for use in VTR turbochargers with a maximum oil-drain interval of 5,000 hours (HZTL 90617, list 3a) Industry standards: ISO 6743-3A DAJ Shell Corena S4 P n Extra long life and improved efficiency n Severe applications n Reciprocating air compressors Synthetic, advanced additive system 68, 100 Industry standards: ISO 6743-3: 2003 DAB (severe duty); DIN 51506 VDL/DP 6521-L-DAB (medium duty); EN 12021 Shell Corena S3 R n Long life n Improved efficiency n Rotary air compressors Conventional, advanced additive system 32, 46, 68 Industry standards: ISO 6743-3A DAH, DAJ Shell Corena S2 R n Reliable protection n Standard life applications n Rotary air compressors Conventional, detergent 46, 68 Industry standards: ISO 6743-3A DAH Shell Corena S2 P n Reliable protection n Standard life applications n Reciprocating air compressors Conventional 68,100, 150 Industry standards: ISO 6743-3A DAA (normal duty) Speciality compressor oils Shell Refrigeration Oils A range of specialised oils suitable for use in carbon dioxide, ammonia and hydrofluorocarbon refrigeration systems Contact your Shell representative for details Shell Gas Compressor Oils A range of specialised oils suitable for use in hydrocarbon and chemical gas compression applications Contact your Shell representative for details full product and service Portfolio Shell Lubricants is named the market leader in lubricants [Kline & Company, 2009] and has a 60-year history of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Omala S4 GX synthetic gear oil – for long life in demanding environments n Shell Tellus S4 ME synthetic hydraulic oil – for long life and energy saving. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. For more information, please contact DESIGNED TO ENHANCE PRODUCTIVITY JUST LIKE OUR COMPRESSOR OILS – SHELL CORENA. DESIGNED TO MEET CHALLENGES
  6. 6. 1,0000 1,500500 2,000 2,500 A range of air compressor oils designed to meet your needs To meet the challenges of a wide range of air compressors and applications, Shell has designed a portfolio of oils that enables you to choose a product to match your needs. The Shell Corena range of air compressor oils has been developed to enable equipment operators to select the oil designed to deliver optimum value to their operations through enhanced wear protection, long oil life and high system efficiency. PERFORMANCE YOU CAN COUNT ON Shell’s air compressor oils are developed in close co-operation with customers and equipment makers. The Shell Corena range is well known to equipment makers, and its performance has been demonstrated in real-life applications to help reduce the possibility of your equipment letting you down. Real-world value delivery Users of Shell Corena oils across a wide range of industries are benefiting from proven lubrication performance that adds value to their operations. For instance, by switching to Shell Corena S4 R, some customers are enhancing production and cutting maintenance costs by n increasing oil-drain intervals by 100% compared with conventional oils n extending equipment service life: one cement company is running its compressors for three times longer between overhauls n reducing the high operating temperatures caused by thickening of the original oil, which prevented the oil valves from working efficiently. wear protection Excess wear can seriously compromise an air compressor’s life and efficiency. The Shell Corena range includes dedicated rotary compressor oils designed to control vane and screw wear, and oils for reciprocating compressors specifically to help control cylinder, piston-ring and valve wear. Whatever your technical needs and operational conditions, there is a Shell oil that is designed to help you get the most from your equipment investment. The Shell Corena range includes the latest synthetic oils for enhanced wear protection in high-temperature conditions and for extended operations. oil life The longer an oil’s life, the less fluid maintenance your equipment requires, so it can continue to operate with less interruption. The Shell Corena range enables you to best match oil life to your operational needs. From mainstream oils for standard life applications to advanced synthetic oils that can last for up to three years, the Shell Corena range enables you to choose the right oil for your needs. system efficiency Pressure loss in worn compressors can reduce operational efficiency and increase costs. Shell Corena oils are designed to promote system efficiency by suppressing foaming, releasing trapped air and rapidly separating out condensed water. The oils are also developed to help to reduce wear, which helps to keep your compressors working as their designers intended. Every part of your machine or process has been meticulously engineered, so you want to be sure that you choose a lubricant that has been designed to ensure that your equipment is well protected and works efficiently. INCREASINGLYEFFICIENTPROTECTION Rotary vane and screw air compressor oils for use in stationary and mobile air compressors Reciprocating (piston) air compressor oils for safe and reliable operation in demanding high-pressure applications premium TIER 3 mainline TIER 2 advanced TIER 4 THE SHELL CORENA “R” RANGE THE SHELL CORENA “P” RANGE Better protection, longer oil life and better system efficiency Better protection, longer oil life and better system efficiency Synthetic Extra long life Improved efficiency Severe applications Reliable protection Standard life applications Long life High efficiency Shell Corena S4 R Shell Corena S3 R Shell Corena S2 R Better protection and longer oil life Synthetic Extra long life Improved efficiency Severe applications Reliable protection Standard life applications Shell Corena S4 P Shell Corena S2 P High temperature Mobile compressors Rotary vane and screw air compressors Product Name Suffix Key Application Icon Key P = High pressure/reciprocating (piston) air compressors R = Rotary vane and screw air compres- sors Factory/machine ap- plications Reciprocating (piston) air compressors Shell Corena S4 R – For the longest oil life in the Shell range Shell Corena S4 R Shell Corena S3 R Shell Corena S2 R Relative oil life (minutes) (ASTM D2272 oxidation test) Higher is better
  7. 7. Compendium  Shell Diala range  Electrical Oils
  8. 8. Product Category descriptor Benefits Technology Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Diala S3 ZX-IG Premium inhibited electrical insulating oil n Extra gas-absorbing performance n Meets IEC 60296 Inhibited Meets the requirements of or is approved by most leading equipment manufacturers and utility companies Industry standards: IEC 60296 (2003), Table 2 Transformer Oil (I) (Inhibited oil); Baader oxidation test (obsolete) DIN 57370-1 (1978) Shell Diala S2 ZU-I Uninhibited electrical insulating oil n Reliable performance n Meets IEC 60296 Uninhibited Meets the requirements of or is approved by most leading equipment manufacturers and utility companies Industry standards: IEC 60296 (2003), Table 2 Transformer Oil (U) (Uninhibited oil) shell.com/lubricants For more information, please contact COMPREHENSIVE PRODUCT AND SERVICE PROVISION Shell Lubricants is named the number one lubricants supplier [Kline & Company, 2009] and has a 60-year history of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Turbo GT – a fully synthetic top-tier industrial gas turbine oil n Shell Mysella XL – for the most-demanding, natural-gas-powered generator sets. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help you improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. Designed to keep on delivering. just like our electrical insulating oils – shell diala. DESIGNED TO MEET CHALLENGES
  9. 9. The Shell Diala range of electrical oils has been developed to enable equipment manufacturers and power companies to select the oil designed to deliver optimum value to their operations through enhanced equipment protection, long oil life and high system efficiency. Every part of your machine or process has been meticulously engineered, so you want to be sure that you choose a lubricant that has been designed to ensure that your equipment is well protected and works efficiently. CORROSIVENESS TO COPPER All Shell Diala products meet the industry standards for copper corrosion: IEC 62535, ASTM D1275B and DIN 51353. In addition, Shell is committed to minimising insulating-oil- related copper corrosion in transformers. The organisation works with equipment manufacturers, utility companies and specifying technical committees to understand the causes of corrosion and to reduce or even eliminate sulphur levels in its electrical insulating oils. SPECIALIST APPLICATIONS Shell offers several products designed for specialist applications. These include n Shell Naturelle Transformer Oil S4 I. This is a synthetic- ester-based product that offers excellent low-flammability characteristics. It has a flashpoint of 275°C, is fully biodegradable and meets European Union Ecolabel requirements n Shell Diala Switchgear Oil, which is designed for switchgear applications and is highly suitable for applications likely to operate at very low temperatures without additional heating. EQUIPMENT protection An electrical insulating oil lies at the heart of your transformer. The Shell Diala range of electrical insulating oils offers a number of options, including the latest fully inhibited, ultra-low-sulphur technology that meets all the current IEC and ASTM standards for copper corrosion, and is designed to ensure the best possible protection for your high-value assets. Shell also offers special gas-absorbing insulating oils for use in high-electrical-stress applications such as those found in high-voltage, direct-current (HVDC) transformers. oil life A long and predictable oil life is critical to transformer performance. The Shell Diala range of oils includes inhibited and uninhibited electrical insulating oils to give you a choice of performance profiles to best match your requirements. Shell’s latest products meet the IEC 60296 high level of oxidation performance and exceed the 500-hour oxidation test limit. system efficiency To help your transformer perform to its design standards, an electrical insulating oil must maintain its characteristics over a wide range of operating temperatures. All the Shell Diala electrical oils are designed to offer excellent heat transfer and dielectric properties, even at the lowest start-up operating temperatures. In addition, Shell Diala oils are formulated to offer excellent resistance to the effects of ageing, sludge formation and deposit build-up. A RANGE OF ELECTRICAL OILS DESIGNED TO MEET YOUR NEEDS To meet the challenges of a wide range of equipment designs and applications, Shell has designed a portfolio of fluids that enables you to choose a product to best match your technical and operational needs. PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY Transformer applications Power station applications G = Gas absorbing I = Conforms to IEC specifications U = Uninhibited X = Fully inhibited Z = Insulating oil THE SHELL DIALA RANGE FOR STANDARD APPLICATIONS THE SHELL DIALA RANGE FOR SPECIAL APPLICATIONS advancedpremium TIER 3 TIER 4 INCREASINGLYEFFICIENTPROTECTION Extra gas-absorbing performance Meets IEC 60296 Shell Diala S3 ZX-IG Reliable performance Meets IEC 60296 Shell Diala S2 ZU-Imainline TIER 2
  10. 10. Compendium  Shell Gadus range  Greases
  11. 11. Product Benefits Technology (Thickener, base oil and key properties) ISO viscosity grade NLGI grade Specifications and approvals (Ask your Shell representative for full approval details. Approvals and claims vary by viscosity grade.) Shell Gadus “V” range Shell Gadus S5 V100 Long life Improved efficiency Lithium complex Lithium complex, synthetic 100 2 Approved: Vestas Wind Systems Listings: ABB, CH Schäfer Getriebe, FLSmidth, Hegenscheidt-MFD and perma Schmiersysteme Shell Gadus S3 V220C Extra protection High temperature Red lithium complex Lithium complex, mineral, EP 220 1, 2 Specification: Meets ASTM D4950-08 GC-LB. Approved: Aichelin, Dexter Axle, Sør-Norge Aluminium and Willy Vogel Listings: Listed by over 20 major companies from a wide variety of industries. Shell Gadus S3 V460D Heavy-duty protection High temperature Lithium complex Lithium complex, mineral, EP, solid EP additive (MoS2 ) 460 2 Specification: Meets Caterpillar, Liebherr and P&H Mining Equipment Approved: Bucyrus International, CMI FPE Ltd, Gebr. Pfeiffer perma Schmiersysteme, Rothe Erde, SMS Meer and Voith Listings: BE (certified), Bucyrus International, CMI Groupe, Dieffenbacher, Gebr. Pfeiffer, Hitachi, Konecranes and Komatsu Mining Shell Gadus S2 V100 Reliable protection Multipurpose Lithium Lithium, mineral 100 1, 2, 3 Approved: Approved by 18 major companies from a wide variety of industries. Listings: Listed by over 60 major companies from a wide variety of industries. Shell Gadus S2 V220 Reliable protection Multipurpose Lithium Lithium, mineral, EP 220 00, 0, 1, 2, 3 Specification: Meets ASTM D4950-08 LB Approved: Approved by 24 major companies from a wide variety of industries. Listings: Listed by over 100 companies from a wide variety of industries. Shell Gadus S2 V220AD Heavy-duty protection Water resistant Lithium calcium Lithium calcium, mineral, EP, solid EP additive (MoS2 ) 220 1, 2 Approved: Sandvik (endorsed) and Xiamen XGMA Machinery Listings: Listed by 12 major companies from a wide variety of industries. Shell Gadus S2 V220AC Heavy-duty protection Water resistant Red lithium calcium Lithium calcium, mineral, soluble EP additive 220 0, 1, 1.5, 2, 3 Approved: Willy Wogel Specification: Meets ASTM D4950-08 LB Listings: David Brown, Danieli, Eirich, Harburg-Freudenberger Maschinenbau, Maschinenfabrik Gustav Eirich, New Zealand Steel, Ondrives, Power Jacks Group, Tetra Pak International, ZZ-Antriebe Shell Gadus speciality ranges Contact your Shell representative for details Shell Gadus “Q” greases for noise-dampening (quiet) applications Shell Gadus automotive greases for automotive components, from door-lock motors to steering systems and constant-velocity joints Shell Gadus “OG” lubricants for mobile and stationary open-gear applications requiring spray or fluid bath lubrication Shell GadusRail greases meet European and American railway specifications, especially for railway applications, including axle journal bearings, traction motor bearings and curve rails Shell Tactic EMV automatic single-point lubricators – available with a selected range of high-performance Gadus greases Related products Contact your Shell representative for details FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is the number-one finished lubricants supplier2 and has a 60-year history of innovation. It constantly invests to develop better lubrication solutions, including advanced synthetic technologies such as I Shell Tellus S4 ME synthetic hydraulic oil – for long life and energy saving I Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection. In addition, Shell provides the world-leading Shell LubeAnalyst oil condition monitoring service, which is designed to help improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high- performance products and additional services. shell.com/lubricants FOR MORE INFORMATION, PLEASE CONTACT HELPFUL PRODUCT NAMES There are at least four properties that you should look for when selecting a grease: I thickener type I oil viscosity I operating conditions and application I NLGI grade (consistency). Shell’s Gadus greases have names based on these properties that aim to help you select the right products for your needs. KEY LETTERS USED A = Wet (aqueous) conditions C = Coloured grease D = Contains solids, suitable for shock-load conditions OG = Open gear Q = Noise-dampening (quiet) applications T = Extreme-temperature applications, polyurea thickener V = Versatile, lithium, lithium calcium or lithium complex thickener Shell Gadus S3 V460D 2 Shell Gadus is the family name for all Shell’s greases Thickener guide Special conditions or applications Relative performance level from S1 to S5 (higher is better) Viscosity grade NLGI grade “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. 1 Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. 2 Source: Kline & Company, “Competitive Intelligence for the Global Lubricants Industry, 2008–2018.” DESIGNED TO MEET CHALLENGES DESIGNED TO DO MORE. JUST LIKE OUR GREASES – SHELL GADUS. 10701281
  12. 12. LEADING TECHNOLOGY Shell’s international research and development team works in close co-operation with customers and equipment makers to create the latest advanced-technology greases. These greases are designed to outperform conventional greases by combining a wide range of thickener technologies, which keep the grease in place under different conditions, with innovative oils that provide efficient lubrication and protection. Shell Gadus is a comprehensive family of greases designed to meet your needs. The Gadus ranges include multipurpose greases that are designed to help simplify your product inventory, as well as speciality greases, including advanced polyurea synthetic products designed for the most severe extreme-temperature and long-life applications, and a range of open-gear lubricants. Whether you need greases for steel production, mining, construction, power generation, general or automotive manufacturing, other applications or your vehicles, Shell has a grease designed to best meet your challenges. The Shell Gadus range has been developed to deliver optimum value through I enhanced wear protection I long grease life I system efficiency. WEAR PROTECTION Equipment wear can reduce system efficiency and service life. Protecting components from wear is fundamental for getting the most out of your investments through prolonging asset life and preventing production losses through breakdowns. The Shell Gadus range of greases offers protection across a wide range of applications. The range includes Shell’s latest extreme- temperature “T” polyurea synthetic greases, which can help to protect bearings under extreme temperatures, heavy loads and contaminated conditions. A WIDE RANGE OF THICKENER TECHNOLOGIES Different applications and conditions require different thickeners. The Shell Gadus range uses a wide range of thickener technologies, each with relative benefits. T = Extreme-temperature performance using Shell polyurea thickeners V = Versatile, multipurpose application using lithium and lithium complex thickeners A = Thickeners for wet (aqueous) conditions U = Unusual non-melting thickeners or other applications PERFORMANCE THAT YOU CAN RELY ON The way a grease is made has a huge impact on its performance. Shell manufactures grease in a highly controlled and systematic way, from precisely specifying the ingredients to detailing how it is packaged, shipped and delivered. This quality process ensures that every batch you receive, no matter where in the world it is made, gives you the same high performance levels. NEED EXPERT ADVICE? Shell has on-the-ground grease specialists, supported by a global network of technicians, who can help to design a complete lubricant solution for your needs or work with you to solve a specific lubrication problem. GREASE LIFE The longer your grease lasts, the longer your components last and the less lubrication maintenance your equipment needs. Shell Gadus greases are designed to help your equipment continue to operate without interruption. The comprehensive product range enables you to select a grease with a life that meets your operational needs. Customers using Shell Gadus extra-long-life synthetic technologies are doubling grease life for some applications. Others prefer to take advantage of cost-effective, reliable, multipurpose Shell Gadus greases for standard life applications. SYSTEM EFFICIENCY To help your equipment perform to its design standards, you need a grease that stays in place and provides effective protection and lubrication where you need it. Shell Gadus greases are designed to help maintain or even improve the efficiency of your systems. From greases that offer reliable performance for standard applications to specialist low- noise, high-temperature and heavy-load greases, there is a Shell Gadus product that can help to optimise your system’s efficiency and costs of operation. SHELL GADUS IS A COMPREHENSIVE FAMILY OF GREASES DESIGNED TO MEET YOUR NEEDS. FIT-FOR-PURPOSE PROTECTION Using the right grease for your needs can deliver significant savings. For example, a construction company reports saving $3.8 million1 a year through changing to Shell Gadus S3 V460D 2 grease, which provided the protection needed for performing heavy- duty work. The grease is extending excavator component life by 40%, reducing downtime and maintenance costs, and increasing equipment availability. SHELL’S ADVANCED POLYUREA “T” THICKENER Shell’s research teams have developed superior greases using advanced polyurea thickener technology. These products are designed to outperform conventional greases in extreme-temperature applications, such as electric motors and automotive constant-velocity joints. In one example, a global steel manufacturer reported that it reduced bearing failure rates by 75% and grease consumption by 30% through switching to Shell Gadus S3 T100 polyurea technology grease. SHELL TACTIC EMV LUBRICATORS Irregular greasing can cause problems. Using a Shell Tactic EMV automatic, single-point lubricator, especially in hard-to-reach places, can help to enhance operational efficiency through precise and reliable lubrication. For example, a mining customer reports saving over $167,0001 a year through using the Shell Tactic EMV system with a high-quality Shell Gadus grease to increase maintenance efficiency. Thickener guide Thickener Temperature Water resistance Shear and vibration stability T Polyurea V Lithium complex V Lithium calcium V Lithium A Calcium U PTFE U Clay INCREASINGLYEFFICIENTPROTECTION Higher temperature and longer life Higher temperature Better shock load and better in water Higher temperature, heavier load and greater shock load DRY ENVIRONMENTS WET ENVIRONMENTS I Heavy-duty protection I Water resistant I Lithium calcium I Long life I Improved efficiency I Lithium complex I Reliable protection I Multipurpose I Lithium I Reliable protection I Multipurpose I Lithium I Reliable protection I Water resistant I Red lithium calcium I Extra protection I High temperature I Red lithium complex I Heavy-duty protection I High temperature I Lithium complex Shell Gadus S2 V220AD Shell Gadus S5 V100 Shell Gadus S2 V100 Shell Gadus S2 V220 Shell Gadus S2 V220AC Shell Gadus S3 V220C Shell Gadus S3 V460D ADVANCEDPREMIUMMAINLINE TIER 2 TIER 5 MULTIPURPOSE Bearings carrying low loads at higher speeds Auxiliary industrial equipment, including electrical motors and fans, and lightly loaded roller element or plain bearings GREASE BASE OIL VISCOSITY 100 220 460 MULTIPURPOSE EXTREME PRESSURE (EP) Bearings carrying medium loads at medium speeds Roller element or plain bearings for industry and transport SPECIAL APPLICATIONS AND PRODUCTS This table highlights several Shell Gadus greases to illustrate the range. Whatever your application, there is a Shell Gadus grease designed to meet your needs, including specialist products such as Shell Gadus S2 V100Q for noise-dampening (quiet) applications and Shell Tactic EMV automatic, single-point lubricators. Contact your Shell representative for details. HEAVY-DUTY MULTIPURPOSE Bearings carrying heavy loads at lower speeds and shock loads Large roller element or plain bearings for industry and transport A RANGE OF GREASES TO MEET YOUR NEEDS Better in water TIER 4 3 Electric motor Plain bearing Rolling element bearing High temperature Extreme pressure Wet conditions Shock load
  13. 13. Compendium  Shell Morlina range  Bearing Circulating Oils
  14. 14. Product Benefits Technology ISO viscosity grades Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Morlina S4 B n Extra long life n Extra protection n Severe applications Synthetic, mild EP 220, 320 Approved by or meets Alfa Laval Group D (gearboxes), Aerzener Maschinenfabrik (blowers), Baltimore Aircoil (gearboxes), Cincinnati Machine, David Brown and many other equipment manufacturer approvals and listings Industry standards: ISO 12925-1 type CKS; ISO 150 VG Shell Morlina S2 B n Versatile protection n Industrial applications Conventional, non-EP 68, 150, 220 Approved by or meets: Morgan Morgoil® – New Oil (Rev. 1.1); and Danieli Standard Oil 6.124249.F (ISO 100-460) Industry standards: DIN 51517-2 type CL Shell Morlina S2 BL n Reliable protection n High-speed applications Low-viscosity base oils, non-EP 5, 10 Approved by or meets Cincinnati Machine P-65 (ISO 2); Cincinnati Machine P-62 (ISO 5, 10); and Cincinnati Machine P-45 (ISO 22) Shell Morlina S1 B n Reliable protection n Special applications Conventional, non-EP 100, 150, 220, 320, 460, 680 Approved by or meets Morgan Morgoil® – New Oil (Rev. 1.1) Industry standards: DIN 51517-1 type C FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is named a global leader in lubricants (Kline Company 2009) and has a 60-year history of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Omala S4 GX synthetic gear oil – for long life in demanding environments n Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help you improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. shell.com/lubricants For more information, please contact DESIGNED TO MEET CHALLENGES DESIGNED TO KEEP PRODUCING RESULTS. JUST LIKE OUR BEARING AND CIRCULATING OILS – SHELL MORLINA.
  15. 15. 4000 600200 800 1,000 Shell Morlina S4 B Shell Morlina S2 B The Shell Morlina range of bearing and circulating oils has been developed to enable equipment operators to select the oil that will deliver optimum value to their operations through enhanced wear protection, long oil life and high system efficiency. EVERY PART OF YOUR MACHINE OR PROCESS HAS BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY. OUR EXPERTISE, YOUR REASSURANCE Shell Morlina oils have been designed and developed in close co-operation with customers and equipment makers, and have a proven track record in real-life applications. They are recommended or approved by leading equipment makers and users around the world so you can be assured that they will not let you down. RESPONDING TO YOUR NEEDS – SHELL MORLINA S4 B Using fully synthetic bearing and circulating oils, such as Shell Morlina S4 B, can bring significant savings to operators of heavy industrial equipment or where operating conditions are hot and severe. For instance, by switching from a conventional product, one customer reports n increasing oil life by 400% n reducing bearing damage n increasing the value of production output by over $80,0001 a year. “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. 1 Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. WEAR PROTECTION Lubrication systems for industrial equipment differ considerably across industries in size, loading, operating conditions, temperatures and exposure to contamination. But whatever your application, bearings, gears and oil pumps must be well protected from wear and corrosion for long machine life. That is why Shell offers a range of bearing and circulating oils ranging from robust, reliable products to fully synthetic products fortified with extreme-pressure (EP) additives. There are also speciality products designed to cope with hot, wet or dusty environments, or high-precision operations. OIL LIFE The longer the oil life, the less fluid maintenance is required to help your equipment to operate for longer without interruption. The Shell Morlina range of bearing and circulating oils enables you to match the oil life of the fluid to your operational needs. This includes the fully synthetic Shell Morlina S4 B, which offers the longest oil life in the Shell range under severe conditions, and speciality products that continue to function even when very contaminated with water, dust or dirt. SYSTEM EFFICIENCY Efficient systems are characterised by their ability to operate at or beyond their original design parameters. Consistent and reliable lubrication, whatever the operating conditions, is key. As every application brings specific challenges, the Shell Morlina range is designed to provide a choice of oils that can help to optimise system efficiency. A RANGE OF BEARING AND CIRCULATING OILS DESIGNED TO MEET YOUR NEEDS To meet the challenges of a wide range of equipment designs and applications, Shell has designed a portfolio of oils that enables you to choose a product to match your technical and operational needs. Shell Morlina S4 B – For the longest oil life in the Shell range Higher is better Relative oil life (minutes) (ASTM D2272 test method) Roller bearing Enclosed gear High load PRODUCT NAME SUFFIX KEY APPLICATION ICON KEY B = Bearings L = Low load Extreme high temperature Plain bearing Factory/machine applications ADVANCEDMAINLINEENTRY TIERTIERTIER INCREASINGLYEFFICIENTPROTECTION Bearing and circulating oils with a range of protection and performance levels for a wide range of industrial applications Extra-low viscosity grades for use in high-speed machine spindle applications THE SHELL MORLINA “B” RANGE THE SHELL MORLINA “BL” RANGE Better protection, longer oil life and better system efficiency SYNTHETIC Extra long life Extra protection Severe applications Versatile protection Industrial applications Reliable protection Special applications Shell Morlina S4 B Shell Morlina S2 B Shell Morlina S1 B Better protection, longer oil life and better system efficiency Reliable protection High-speed applications Shell Morlina S2 BL
  16. 16. Compendium  Shell Morlina range  Stationery Gas Engine Oils
  17. 17. COMPREHENSIVE PRODUCT AND SERVICE PROVISION Shell Lubricants was named the number one lubricants supplier (Kline Company, 2010) and has a 60-year history of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Turbo GT – a fully synthetic, top-tier industrial gas turbine oil n Shell Diala S3 ZX-I – a premium, inhibited electrical insulating oil. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which has a specific package for stationary engine applications to help you improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. Fuel type Product Benefits ISO viscosity grades Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative. Approvals and claims will vary by viscosity grade.) Natural gas or mild sour gas Shell Mysella S5 N n Extended oil life n Extra protection against deposits and corrosion 40, 15W-40 Meets the requirements of Caterpillar stationary gas engines Approved by Cummins (QSV 81G/91G, OSK 60G); GE-Jenbacher (Series 2, 3, 4 Fuel Class A and CAT, Series 6 (Version EF) Fuel Class A and CAT); Guascor (FGLD, SFGLD); MAN (3271-2); MTU (MLT 5074, A001061/29E (Category 1), Onsite Energy Series 400 and 4000); MWM-Deutz (TR 0199‑99-2105); MDE Dezentrale Energiesysteme (naturally aspirated 28xx, 30xx (D/M), turbocharged 28xx 30xx (T/L/Z)); MAK (GCM 34); Rolls-Royce (KG-1, KG-2, KG-3, KG-4, BV-G); Tedom (natural gas engines); Wärtsilä (34SG, 32DF, 50DF, 25SG, 28SG, 175SG, 220SG); and Waukesha (cogen and 220 GL (pipeline quality natural gas)) Natural or sour gas, including biogas, sewage gas and landfill gas Shell Mysella S5 S n Extended oil life n Extra protection against sour gas 40 Meets the requirements of Caterpillar Approval process is ongoing for the following engine types: GE-Jenbacher (Series 2, 3 fuel class B and C and CAT); MAN BW Diesel (natural gas, landfill gas/digester gas/biogas gas engines, and dual fuel (pilot diesel)); MAN: 3271-4; MDE Dezentrale Energiesysteme (naturally aspirated 28xx, 30xx (D/M), turbocharged 28xx 30xx (T/L/Z)); Mitsubishi Heavy Industries; Rolls-Royce (KG-1, KG-2, KG-3 (biogas operation)); Wärtsilä (CR26); and Waukesha (cogen application (pipeline quality natural gas)). Natural gas or mild sour gas Shell Mysella S3 N n Reliable protection n Low ash content for four-stroke engines 40, 30 Meets the requirements of Caterpillar stationary gas engines and Waukesha Approved by GE-Jenbacher (Series 2, 3, 4 fuel class A and CAT, Series 6 (Version EF) fuel class A and CAT); MAN (natural gas, landfill gas/ digester gas/biogas gas engines), dual fuel (pilot diesel); MTU (MLT 5074, A001061/29E (Category 1), Onsite Energy Series 400 and 4000); MWM- Deutz (TR 0199-99-2105); MDE Dezentrale Energiesysteme (28xx, 30xx); MAK (GCM 34); Nuovo Pignone (reciprocating compressor service Class A); Perkins (4000 series); Rolls-Royce (KG-1, KG-2, KG-3); Wärtsilä (34SG, 32DF, 50DF, 25SG, 28SG, 175SG, 220SG, 180SG, QSW, UD 24 S4G, UD 30S4G); and Waukesha: 220 GL (pipeline quality natural gas) Natural gas or sour gas Shell Mysella S3 S n Extra protection n Medium ash content for four-stroke engines 40 Approved by GE-Jenbacher (Series 2, 3 fuel class B and C and CAT); MAN BW Diesel (natural gas, landfill gas/digester gas/biogas gas engines, dual fuel (pilot diesel)); MAN (3271-4); MDE Dezentrale Energiesysteme (naturally aspirated 28xx, 30 xx (D/M), turbocharged 28xx 30xx (T/L/Z); Mitsubishi Heavy Industries; Rolls-Royce (KG-1, KG-2, KG-3 (biogas operation)); Waukesha (cogen application (pipeline quality natural gas)); and Wärtsilä (CR26) Natural gas Shell Mysella S3 Z n Reliable protection n Very low ash content for two- and four-stroke engines 40, 30 Meets the requirements of Ajax; Allis-Chalmers; Caterpillar (except 3400, 3500, 3600); Clark; Climax; Colt-Fairbanks Morse; Cooper-Bessemer (two- cycle); Dresser-Rand (categories I, II and III); Case IH; Minneapolis–Moline; Waukesha; White Superior (naturally aspirated); and Worthington Natural gas Shell Mysella S2 Z n Reliable protection n Ash free content for two-stroke engines 40, 30, 15W-40 Meets the requirements of Ajax; Allis-Chalmers; Caterpillar (except 3400, 3500, 3600); Clark; Climax; Colt-Fairbanks Morse; Cooper-Bessemer (two-cycle); Dresser-Rand (category I and II); Case IH; Minneapolis–Moline; Waukesha; White Superior (naturally aspirated); and Worthington shell.com/lubricants For more information, please contact “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. DESIGNED TO LAST AND PROTECT JUST LIKE OUR GAS-ENGINE OILS – SHELL MYSELLA. DESIGNED TO MEET CHALLENGES
  18. 18. The Shell Mysella range of gas-engine oils has been developed to enable equipment operators to select the oil that will deliver optimum value to their operations through enhanced wear protection, long oil life and high system efficiency. EVERY PART OF YOUR MACHINE OR PROCESS HAS BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY. THE SHELL MYSELLA RANGE OF GAS-ENGINE OILS HAS BEEN DESIGNED TO MINIMISE DEPOSIT BUILD-UP AND TO KEEP YOUR ENGINE CLEAN. Real-world value delivery The Shell Mysella range of gas-engine oils has been used successfully throughout the world. A compressed natural gas supplier, which uses more than 130 gas engines from manufacturers such as Caterpillar and Waukesha to drive the compressors at its compressed natural gas outlets across Delhi, India, was very impressed by Shell Mysella S5 N. By switching to this oil, the company n increased the engines’ oil-drain interval from 850 to 1,100 hours n reduced oil consumption n increased filter life n enhanced equipment availability. As a result, the compressed natural gas supplier cut its annual operating costs by over $84,0001 . Shell Mysella S5 N – FOR EXTRA PROTECTION AGAINST DEPOSITS AND CORROSION Shell Mysella S5 N is a premium-tier product designed to meet the challenges posed by the latest high brake mean effective pressure (BMEP) engines. It offers an extremely long oil life to help extend maintenance intervals, and offers excellent engine protection. It is formulated to control deposits, maintain ring belt cleanliness and protect the cylinder liners, even under the high temperature and high pressure conditions seen in modern engines. wear protection The Shell Mysella range of gas-engine oils is designed to minimise deposit build-up and to keep your engine clean. For instance, Shell Mysella S5 N provides superior deposit control, even in the latest generation of high-output engines that operate in very severe conditions with very high piston temperatures and pressures. This helps to maintain excellent ring belt cleanliness and cylinder liner protection. oil life Shell Mysella oils are designed to deliver long oil life to help you maintain your operations efficiently and cost-effectively. For instance, Shell Mysella S5 S can provide extended oil-drain intervals in engines fuelled by sour gases such as biogas or sewage gas. These gas types may contain high levels of halogen compounds, which can rapidly reduce the oil life of more traditional gas-engine lubricants. system efficiency The Shell Mysella range of gas-engine oils has been designed to provide high engine efficiency. For instance, Shell Mysella S5 N helps to provide excellent cleanliness for heat recovery boilers, turbochargers and intercoolers. EXTRA PROTECTION: Shell Mysella S3 N demonstrated excellent ring groove cleanliness (left) and left the cylinder liner in an excellent condition (right) in a Wärtsilä 20V34SG engine after 16,000 hours of operation without an oil change. THE SOUR-GAS CHALLENGE An increasing number of stationary gas engines are fuelled by sour gases. Sour gases derive from the decomposition of matter in, for example, landfill sites, biomass digesters and sewage. These gases offer a unique set of challenges to the engine operator: acids in the gas can cause corrosion and the rapid reduction of oil life. In addition, siloxanes, which are commonly found in landfill gases, can cause excessive deposit formation. Shell has worked to understand the mechanisms behind these problems and has developed Shell Mysella S5 S to offer a long- life solution for engines fuelled by sour gases without increasing the oil’s ash content. A RANGE OF GAS-ENGINE OILS TO MEET YOUR NEEDS To meet the challenges of a wide range of gas-engines and applications, Shell has designed a portfolio of fluids that enable you to choose a product to match your technical and operational needs. 1 Savings reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY Reciprocating gas compressor Natural gas Pipeline Power engine Power station Landfill/biogas N = Natural gas S = Sour gas Z = Zero or very low ash For two-stroke engines and four-stroke engines that require a low ash or ashless oil For four-stroke engines Longer oil life, better engine protection and improved system efficiency Longer oil life, improved system efficiency and extra protection with low ash Improved protection and suitable for mixed fleets Extended oil life Extra protection against deposits and corrosion Extended oil life Extra protection against sour gas Reliable protection Low ash content for four-stroke engines Extra protection Medium ash content for four-stroke engines Reliable protection Ash free content for two- and four-stroke engines Shell Mysella S5 N Shell Mysella S5 S Shell Mysella S3 N Shell Mysella S3 SShell Mysella S3 Z Reliable protection Ash free content for two-stroke engines Shell Mysella S2 Z 4 THE SHELL MYSELLA RANGE OF NATURAL-GAS-ENGINE OILS THE SHELL MYSELLA RANGE OF NATURAL- GAS AND SOUR-GAS-ENGINE OILS Improved protection in four-stroke engines Improved performance in engines using high ash oils Longer life in engines using sour gases INCREASINGLYEFFICIENTPROTECTION PREMIUMadvancedmainlineentry TIERTIERTIER 4 3 2 TIER 5 Switching from Shell Mysella S3 N to Shell Mysella S5 S, or from Shell Mysella S3 S to Shell Mysella S5 N could also unlock performance benefits – contact your Shell representative for details.
  19. 19. Compendium  Shell Omala range  Industrial Gear Oils
  20. 20. FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is named the number-one finished lubricants supplier2 and has a 60- year history of innovation. It constantly invests to develop better lubrication solutions, including advanced synthetic technologies such as ■ Shell Tellus S4 ME synthetic hydraulic oil – for long life and energy saving ■ Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. Product Benefits Technology ISO viscosity grades Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Omala S4 GX ■ Extra protection ■ Extra life ■ Special applications Synthetic (advanced extreme-pressure, EP, system) 150, 220, 320, 460 Approved by or meets David Brown, GE (wind turbines), Gamesa and many other equipment manufacturers Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKD; DIN 51517-3 (CLP); US Steel 224 Shell Omala S4 WE ■ Extra protection and life ■ Energy saving ■ Worm drives Synthetic (polyalkylene glycol) 150, 220, 320, 460 Approved by or meets Bonfiglioli, David Brown and many other equipment manufacturers Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKE Shell Omala S2 G ■ Extra protection ■ Standard applications Conventional (EP) 68, 100, 150, 220, 320, 460, 680, 1000 Approved by or meets David Brown, Cincinnati Machine, and many other equipment manufacturers Industry standards: ANSI/AGMA 9005-E02 (EP); ISO 12925-1 CKD; DIN 51517-3 (CLP); US Steel 224 Shell Omala S1 W ■ Reliable protection ■ Worm drives Conventional (compounded fatty oil) 460 Industry standards: AGMA 9005-EO2 (CP) Speciality gear oils Shell Spirax oils A range of automotive gear, axle and transmission oils to meet the needs of on- and off-highway vehicles Contact your Shell representative for details shell.com/lubricants For more information, please contact “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. 1 Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. 2 Source: Kline Company, “Competitive Intelligence for the Global Lubricants Industry, 2008–2018. 10701439 DESIGNED TO COPE WITH HEAVY DEMANDS. JUST LIKE OUR INDUSTRIAL GEAR OILS – SHELL OMALA. DESIGNED TO MEET CHALLENGES
  21. 21. The Shell Omala range of industrial gear oils has been developed to enable equipment operators to select the oil that will deliver optimum value to their operations through enhanced wear protection, long oil life and high system efficiency. WEAR PROTECTION Protecting machine gears from wear and corrosion is important for prolonging asset life and preventing breakdowns. The Shell Omala range of industrial gear oils offers protection across a wide range of applications: from the extreme-pressure rolling contacts in spur gears to the sliding contacts in worm gears. It includes Shell’s latest synthetic oils such as Shell Omala S4 GX, which offers exceptional long-life performance under extreme loads and temperatures. OIL LIFE The longer an oil’s life, the less fluid maintenance your equipment requires, so it can continue to operate without interruption. The Shell Omala range enables you to match oil life to your operational needs. Customers using Shell’s standard products, such as Shell Omala S2 G, are extending oil-drain intervals by up to 200% for some applications. Customers are trading up to synthetic oils, such as Shell Omala S4 GX, for even longer oil life and other benefits. SYSTEM EFFICIENCY Shell Omala oils can help to maintain or improve system efficiency by protecting against the impact of oil ageing and contamination for efficient lubrication. Advanced synthetic oils such as Shell Omala S4 WE can offer additional benefits by providing improved energy efficiency compared with conventional oils. 2 PERFORMANCE YOU CAN COUNT ON Shell’s industrial gear oils are developed in close co-operation with customers and equipment makers. The Shell Omala range is approved or listed by hundreds of equipment makers, and its performance has been demonstrated in real-life applications to help reduce the possibility of your equipment letting you down. REAL-WORLD VALUE DELIVERY Users of Shell Omala oils across a wide range of industries are benefiting from proven, robust and reliable lubrication that adds value to their operations. For instance, by switching to Shell Omala S4 GX, some customers are ■ increasing equipment protection: one customer reports virtually eliminating gearbox failures and saving over $50,000 a year ■ extending oil-drain intervals. Some equipment manufacturers approve Shell Omala S4 GX for four-year drain intervals, and some customers have extended their oil-drain intervals by up to five times. ■ enhancing operational efficiency. Wind-turbine operators have increased turbine availability by reducing shutdowns due to foaming, high temperatures and filter blocking. Factory/machine applications Enclosed gears High temperature PRODUCT NAME SUFFIX KEY APPLICATION ICON KEY E = Energy saving, high efficiency G = Gears – spur and helical W = Worm drive X = Extra/extreme performance Extreme load Long life Worm gear EVERY PART OF YOUR MACHINE OR PROCESS HAS BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY. A RANGE OF INDUSTRIAL GEAR OILS DESIGNED TO MEET YOUR NEEDS To meet the challenges of a wide range of gear types and applications, Shell has designed a portfolio of oils that enables you to choose a product to best match your technical and operational needs. Better protection, longer oil life and better system efficiency Better protection, longer oil life and better system efficiency Enclosed industrial spur and bevel gear applications from standard to demanding high-load and extended-duty applications Industrial worm-drive applications from standard to demanding high-load and extended-duty applications SYNTHETIC Extra protection Extra life Special applications SYNTHETIC Extra protection and life Energy saving Worm drive Reliable protection Worm drive Extra protection Industrial applications Shell Omala S4 GX Shell Omala S4 WE Shell Omala S1 W Shell Omala S2 G THE SHELL OMALA “G” RANGE THE SHELL OMALA “W” RANGE INCREASINGLYEFFICIENTPROTECTION ADVANCEDMAINLINEENTRY TIERTIER 2 1 TIER 4 60200 8040 100 Shell Omala S4 GX – For the longest oil life in the Shell range Maximum allowed limit Against ANSI/AGMA 9005-E02 requirements Shell Omala S4 GX Shell Omala S2 G Industry-standard limit Thickening time (% of limit) (ASTM D2893) Less thickening for longer life Up to 47% less thickening
  22. 22. Compendium  Power Engine range  Stationary Engine Oils
  23. 23. COMPREHENSIVE PRODUCT AND SERVICE PROVISION Shell Lubricants is named the number one lubricants supplier [Kline Company, 2009] and has a 60-year history of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Turbo GT – a fully synthetic, top-tier industrial gas turbine oil n Shell Diala S3 ZX-I – a premium inhibited electrical insulating oil. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help you improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. Fuel type Product Benefits ISO viscosity grades Technology Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative. Approvals and claims will vary by viscosity grade.) Natural gas or mild sour gas Shell Mysella XL n Extended oil life n Extra protection against deposits and corrosion 40, 30, 15W-40 Mineral oil Meets requirements of Caterpillar Approved by Cummins (as “premium grade – long change interval”); MWM; GE Jenbacher 2, 3 and 6 series; MAN high-speed engines; MDE Dezentrale Energiesysteme; Perkins Engines; Rolls-Royce Bergen K-G1, K-G2, K-G3, K-G4 and B; Wärtsilä; and Dresser Waukesha (special approval for cogeneration) Natural gas or mild sour gas Shell Mysella LA n Reliable protection n Low ash content for four-stroke engines 40, 30 Mineral oil Meets requirements of Caterpillar and Dresser Waukesha Approved by Cummins QSV81/91G 14 and 16 bar BMEP; MWM; Dresser-Rand; GE-Jenbacher 2, 3, 4 and 6 series; MAN medium-speed engines; MDE Dezentrale Energiesysteme; MTU; Perkins Engines; Rolls-Royce Bergen K-G1, K-G2 and K-G3; Ruston; and Wärtsilä Natural or sour gas Shell Mysella MA n Extra protection n Medium ash content for four- stroke engines 40 Mineral oil Natural gas approvals: GE-Jenbacher 2 and 3 series; MDE Dezentrale Energiesysteme; MAN high-speed engines; and Dresser Waukesha (special approval for cogeneration) Sour gas approvals: GE-Jenbacher 2 and 3 series; MAN high-speed engines; Rolls-Royce Bergen; and Ruston Heavy fuel, high sulphur Shell Argina XL n Extra protection n BN 50 40 Mineral oil Approved by MAN medium-speed engines; and Wärtsilä Heavy fuel, medium sulphur Shell Argina X n Extra oil life n BN 40 40, 30 Mineral oil Meets requirements of Daihatsu; Mitsubishi Heavy Industries; and Niigata Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick; and Wärtsilä Heavy fuel, low sulphur or high oil consumption Shell Argina T n Reliable protection n BN 30 40, 30 Mineral oil Meets requirements of Daihatsu; Mitsubishi Heavy Industries; and Niigata Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick; and Wärtsilä Gasoil or liquid biofuel Shell Gadinia AL n Extra protection n Extra long oil life 40 Mineral oil Approved by Caterpillar-MaK; and MAN medium-speed engines Gasoil or liquid biofuel Shell Gadinia n Reliable protection n Reliable oil life 40, 30 Mineral oil Meets requirements of Daihatsu; and Mitsubishi Heavy Industries Approved by Caterpillar-MaK; MAN medium-speed engines; SEMT-Pielstick; and Wärtsilä Distillate diesel or fatty-acid methyl ester Shell Rimula grades Complete range of products from mineral to synthetic oil grades Mineral oil shell.com/lubricants For more information, please contact “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. DESIGNED TO KEEP GOING. JUST LIKE OUR STATIONARY ENGINE OILS. DESIGNED TO MEET CHALLENGES
  24. 24. Shell offers a complete range of lubricating oils for stationary power- generation engines burning gas, heavy fuel, gas oil or liquid biofuel. These products have been designed to help make it easy for equipment operators to select the oil that will best deliver value to their operations through n enhanced equipment protection n long oil life n high system efficiency Every part of your machine or process has been meticulously engineered, so you want to be sure that you choose a lubricant that has been designed to help keep your equipment well protected and working efficiently. SHELL SERVICES FOR POWER COMPANIES Shell’s offer extends beyond the oil. With services such as support with commissioning, flushing, filling and filtration as well as ongoing oil condition monitoring and top-up advice, Shell can contribute to helping you to run your operation efficiently and cost-effectively. EQUIPMENT protection All Shell’s power-generation engine oils are designed to minimise deposit build-up and to keep your engine clean. For instance, Shell Argina has been specifically formulated to keep piston undercrowns clean, thereby maintaining cooling performance and preventing hot corrosion. For gas engines, Shell Mysella XL has been designed to provide superior deposit control, even in engines with very high piston temperatures. This helps maintain excellent ring belt cleanliness and cylinder liner protection. oil life Optimising oil life is central to Shell’s development of power-generation engine oils. Shell Argina is available with a range of base numbers; correct product selection and oil condition monitoring can help to optimise an operator’s cost of ownership. Shell Mysella XL has set a new standard for oil life in modern high-efficiency gas engines and has been categorised as a premium grade or long-drain-interval oil by several engine manufacturers. system efficiency Engine efficiency is enhanced through the retention of factors such as component cleanliness, consistent oil viscosity and efficient cooling – all Shell’s products are designed with these in mind. Shell Gadinia AL has been shown to successfully help reduce the formation of the liner lacquer that can result in high oil consumption and, ultimately, piston seizure. THE SHELL ARGINA RANGE Heavy fuel oil: ISO 8217 DMC and RMA to RMK premium TIER 3 INCREASINGLYEFFICIENTPROTECTION Extra protection BN 50 Shell Argina XL mainline TIER 2 Real-world value delivery The Shell range of stationary engine oils has brought significant savings to operators. For instance, one power plant reports saving $39,000¹ a year when it switched to Shell Argina XL after suffering heavy soot and deposit build-ups in its diesel engines. Another power plant adopted Shell Mysella XL in an effort to reduce high oil consumption, and reportedly saved $23,400¹ a year through n reduced downtime n increased oil life n longer oil-drain intervals. ¹ Savings reported by individual customers. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. A RANGE OF STATIONARY ENGINE OILS Designed to meet your needs To meet the challenges of a wide range of applications, Shell has designed a portfolio of oils that helps you to choose a product to best match your needs. Shell Mysella XL – For significantly longer life The longer the oil life, the less fluid maintenance is required to help your equipment to operate for longer without interruption. Shell Mysella XL has set a new standard for oil life in modern, high- efficiency gas engines and has been categorised as a premium, long-drain-interval oil by several engine manufacturers. By resisting breakdown through oxidation and nitration, it has been shown to offer significantly longer oil life in high-speed gas engines compared with other gas-engine oils in the Shell range. 0 300200100 Shell Mysella XL THE SHELL GADINIA RANGE THE SHELL MYSELLA RANGE Industrial or marine gas oil: ISO 8217 DMX, DMA and DMB, and liquid biofuel Natural gas or mild sour gas Natural or sour gas Extra protection Extra long oil life Extended oil life Extra protection against deposits and corrosion Shell Gadinia AL Shell Mysella XL Reliable protection Reliable oil life Reliable protection Low ash content for four-stroke engines Extra protection Medium ash content for four-stroke engines Shell Gadinia Shell Mysella LA Shell Mysella MA Significantly longer oil life Higher is better Oil life (% of life of standard grade) Comparison based on a trial in a Caterpillar 3400 series engine Standard-grade gas-engine oil Reliable protection BN 30 Shell Argina T Extra oil life BN 40 Shell Argina X APPLICATION ICON KEY Power engine Power station Natural gas Pipeline
  25. 25. NEXT gENEraTioN procEss oils High-quality technical white oils based on gas to liquids (GTL) technology shell risella X
  26. 26. SHELL RISELLA X IS A RANGE OF TOP-TIER PROCESS OILS BASED ON GTL TECHNOLOGY. IT OFFERS SEVERAL ADVANTAGES OVER CONVENTIONAL PROCESS OILS, INCLUDING EXTRA PURITY AND EXCELLENT PERFORMANCE IN SELECTED APPLICATIONS.
  27. 27. It enables high-quality process oils that have a more uniform chemical structure than those based on crude oil (Figure 1) to be produced from natural gas (Figure 2). Moreover, the Shell Risella X range offers several advantages over conventional process oils, including extra purity excellent performance in selected applications. Shell Risella X oils are manufactured at Shell’s new Pearl GTL plant in Qatar, which is the culmination of some 35 years of research and development. It is also the world’s largest source of GTL products: It has a capacity of 260,000 barrels of oil equivalent a day and produces diesel and aviation fuel, valuable chemical feedstocks and premium base oils for lubricants and process oils. Shell holds more than 3,500 patents covering all stages of the Pearl GTL process. Figure 2: The GTL process converts clean-burning natural gas into clean fuels and high-quality base oils through the Fischer–Tropsch process. FROM NATURAL GAS TO LIQUID ENERGY How Shell creates products from natural gas that would otherwise be produced from oil. 1 2 3 4 5 6 1 2 3 4 5 6 Figure 1: The density and viscosity of GTL base oils are different to those based on naphthenic and paraffinic crude oils. This can help to unlock performance advantages. TECHNOLOGY WORKING FOR YOU SHELL GTL TECHNOLOGY OPENS EXCITING NEW OPPORTUNITIES FOR THE NEXT GENERATION OF PROCESS OILS. THE BASIC TECHNOLOGY BEHIND THE GTL PROCESS, KNOWN AS FISCHER–TROPSCH SYNTHESIS, WAS DEVELOPED BY GERMAN SCIENTISTS IN THE 1920S AND HAS BEEN REFINED BY SHELL’S PROPRIETARY TECHNOLOGY. WITH OVER 35 YEARS OF RESEARCH IN THIS FIELD, SHELL HAS BEEN AT THE FOREFRONT OF GTL TECHNOLOGY AND PRODUCTION. 920 900 880 860 840 820 800 0 20 40 60 80 100 120 140 920 900 880 860 840 820 800 0 20 40 60 80 100 120 140 Naphthenic process oils Paraffinic process oils GTL process oils Kinematic viscosity at 40ºC (mm2 /s) Densityat15ºC(kg/m3 ) 1 OFFSHORE: Pipes carry gas to the processing facility. 2 SEPARATION: Water and other by- products are separated from the gas 3 GASIFICATION: The remaining pure natural gas flows to the gasification unit, which mixes it with oxygen and converts it into a combination of hydrogen and carbon monoxide known as synthesis gas or syngas. 4 REACTOR AND CATALYST: The syngas enters a reactor where a catalyst that speeds up the chemical reaction converts it into long-chain waxy hydrocarbons and water. 5/6 CRACKER/DISTILLER: The cracker uses hydrogen to cut the long-chain hydrocarbon molecules into smaller molecules of different sizes, which are then distilled into various liquid products, each with different boiling points. RESULTANT LIQUIDS: Naphtha Kerosine Normal paraffins Gas oil Base oils
  28. 28. UNDERSTANDING YOUR NEEDS Shell is one of the leading process oil manufacturers and has more than 25 years’ experience in the process oils business. We recognise the crucial role that process oils play in your products and operations. We also understand that the quality of these vital oils is paramount, and that using a process oil that has a highly consistent quality can have a major bearing on the success of your business. The process oils market has seen a clear trend towards the use of high-purity products in recent years. Manufacturers in a range of sectors are increasingly looking for process oils that have low concentrations of aromatics polycyclic aromatic structures sulphur nitrogen volatile components. Lowering hydrocarbon emissions caused by process oils in customers’ end products is also increasingly important, along with the tendency to use process oils with a brighter colour and increased colour stability. Shell Risella X oils have been designed in response to these challenges and could be game changers for your products and operations. Shell Risella X oils offer excellent performance in selected applications because, in contrast to other process oils that are derived from crude oil, they are made from pure synthesis gas; therefore, they are mineral-oil free. This leads to final products with a distinct molecular structure, which can provide the valuable features and benefits shown below. Extra purity Shell Risella X oils contain a high proportion of paraffinic hydrocarbons and are very pure, which provides qualities that are key in many applications. For instance, they are colourless are almost odourless contain virtually no sulphur, nitrogen or aromatics have an extremely narrow hydrocarbon distribution range. Excellent performance in selected applications Shell Risella X oils are synthetic process oils offering an outstanding combination of characteristics that can facilitate enhanced performance in the applications in which they are used. These properties include low volatility low pour point high flash point high viscosity index outstanding UV and thermal colour stability. Few other process oils can offer the same combination of properties. SHELL RISELLA X OILS ARE HIGH-QUALITY TECHNICAL WHITE OILS THAT OFFER VALUABLE PERFORMANCE ADVANTAGES. GAME CHANGERS FOR YOUR PRODUCTS AND OPERATIONS
  29. 29. Our international organisation has established a dedicated supply chain that begins with two independent production trains in Qatar, and includes three regional storage hubs in Houston, USA; Hamburg, Germany; and Hong Kong (Figure 3), as well as dedicated supply points around the world. These maintain significant buffer stocks to meet customers’ requirements. PORTFOLIO RANGE The Shell Risella X portfolio includes Shell Risella X 415* Shell Risella X 420* Shell Risella X 430. Your Shell representative can help you to identify the most appropriate grade for your application. GLOBAL CONSISTENCY OF QUALITY Applying a process oil that maintains its chemical composition with minimal variations can help to enhance the quality of your products. Shell Risella X oils have a consistent chemical structure, as they are derived from natural gas rather than crude oil. Figure 3: Shell’s GTL hubs are located strategically around the globe. GLOBAL REACH, GLOBAL CONSISTENCY *According to the Regulation (EC) No 1272/2008 on Classification, Labeling and Packaging of substances and mixtures/Globally Harmonised System (CLP/GHS), owing to their low viscosity (20.5 mm/s at 40°C), Shell Risella X 415 and Shell Risella X 420 have a category 1 aspiration hazard classification. SHELL RISELLA X OILS HAVE A CONSISTENT CHEMICAL STRUCTURE, WHICH CAN HELP TO ENHANCE THE QUALITY OF YOUR PRODUCTS. The Americas Located in Houston Europe Located in Hamburg Asia-Pacific Located in Hong Kong Qatar
  30. 30. applicaTioNs Customers in a variety of industries have unlocked value by using Shell Risella X oils. These include manufacturers of Moreover, because of the advantages and opportunities that Shell Risella X oils offer, new applications are being identified. oUr eXperienced process oiLs eXperTs cAn work wiTH yoU To AnALyse yoUr needs And propose soLUTions To HeLp soLVe yoUr probLeMs. THe resULT? TecHnoLoGy THAT DEliVErs ValUE To YoUr opEraTioNs. crop protection spray oils defoamers explosives fertilisers hot-melt adhesives optical cable fill gels petroleum jelly textile and leather auxiliaries thermoplastic elastomers.
  31. 31. www.shell.com/processoils coMprEhENsiVE proDUcT aND sErVicE proVisioN Shell is constantly investing to develop better process oils to support your business. Whatever your needs and applications, Shell can provide a full range of process oils, including naphthenic oils: Shell Gravex and Shell Edelex paraffinic oils: Shell Catenex and Shell Flavex white oils: Shell Ondina and Shell Risella. In addition, Shell offers expert consultation and technical advice to support your business needs. WorKiNg WiTh shEll if you are interested in unlocking valuable performance advantages, talk to us about the benefits that shell risella X could have for your business.
  32. 32. Compendium  Shell Spirax range  Automotive Transmission Oils
  33. 33. DESIGNED TO KEEP GOING. JUST LIKE OUR AXLE, GEAR AND TRANSMISSION OILS – SHELL SPIRAX. DESIGNED TO MEET CHALLENGES TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 4 TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 1 Product Benefits Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative.) Gearboxes and manual transmissions Shell Spirax S6 GXME n Exceptional performance n Energy efficient n Maintenance saving Exceeds requirements of API GL-4 and MT-1; meets requirements of ZF TE-ML-02D Approved by MAN 341 Type E4; and Volvo 97307 Shell Spirax S2 G n Proven performance Meets requirements of API GL-4 Axles Shel Spirax S6 AXME n Exceptional performance n Energy efficient n Maintenance saving Meets requirements of API GL-5 and MT-1; MIL-PRF-2105E; and SAE J2360 Approved by AGMA Standard 250.03; ArvinMeritor O76-N, O76-E, O76-M, O76-Q and O76-R; DAF; Dana SAES-256 Rev. C; GE D50E9C; International TMS 6816; Mack GL-J and GO-J Plus; MAN 342 Type S1; Scania STO 1.0; US Steel 224; Volvo 97312; ZF TE-ML 05B, 07A, 12B, 16F, 17B, 19C and 21B Shell Spirax S3 AX n Proven performance n Key OEM specifications Exceeds requirements of API GL-5 and MT-1; meets requirements of MIL-L-2105D; MAN 342 Type M2; and ZF-TE-ML Shell Spirax S2 A n Proven performance Meets requirements of API GL-5 Automatic transmissions Shell Spirax S4 ATF HDX n Proven performance n Versatile application Meets requirements of Ford Mercon® ; General Motors Dexron® IIIG; Allison C4; Mercedes-Benz 236.9; 339 Type Z2 and 339 Type V2; Voith 55.6336 (ex, G1363); and ZF TE-ML 04D, 09, 14B, 16L and 17C Shell Spirax S2 ATF D2 n Proven performance Meets requirements of General Motors Dexron® II and Allison C4 FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is named the number one lubricants supplier [Kline Company, 2009] and has a 60-year history of innovation. It constantly invests to develop better lubrication solutions, including advanced synthetic technologies such as n Shell Rimula R5 LME synthetic heavy-duty engine oil n Shell Spirax S6 AXME synthetic axle oil. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. For more information, please contact shell.com/lubricants “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. SH_16982_Spirax_FamBro_en_gb.indd 4-1SH_16982_Spirax_FamBro_en_gb.indd 4-1 04/01/2011 17:4404/01/2011 17:44
  34. 34. TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 2 TITLE: SH_16982_SPIRAX_FAMBRO_EN_GB LANGUAGE: ENGLISH FI NO.: 16982 PROOF: 01 DATE: 04/01/11 PLATES: CMYK PAGE: 3 SYNTHETIC Exceptional performance Energy efficient Maintenance saving Shell Spirax S6 GXME 4 2 4 SYNTHETIC Exceptional performance Energy efficient Maintenance saving Shell Spirax S6 AXME Proven performance Designed for OEMs/MAN/Daimler Proven performanceProven performance Shell Spirax S3 AX Shell Spirax S2 A Proven performance Dexron® IID Shell Spirax S2 ATF D2Shell Spirax S2 G 6 5 4 3 Proven performance Versatile application Shell Spirax S4 ATF HDX 0 20 40 80 10060 0 20 40 80 10060 Shell Spirax S6 GXME and Shell Spirax S6 AXME – For the longest oil life in the Shell range Shell Spirax S6 AXME (50 hours) Shell Spirax S6 AXME (50 hours) Shell Spirax S6 AXME (100 hours) Shell Spirax S6 AXME (200 hours) Industry limit (50 hours) Shell Spirax S6 GXME (normal test time) Shell Spirax S6 GXME (double the test time) Industry limit Oxidation stability (% of limit) (CRC L-60-1 spur gears) Lower is better Lower is better Thickening (% of limit) (DKA oxidation test, CEC L-48-A-00) API MT-1 requirement Double the normal test time Four times the normal test period EVERY PART OF YOUR VEHICLE HAS BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE YOUR EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY. The Shell Spirax range of axle, gear and automatic transmission fluids has been developed to enable drivers, fleet owners and owner operators to select the oil that will deliver optimum value to their operations through enhanced wear protection, long oil life and efficiency. PROVEN WEAR PROTECTION Protecting axles and gears from wear can help to reduce maintenance costs, extend vehicle life and maximise your return on investment. The Shell Spirax range of axle and gear oils offers proven protection, including the latest synthetic oils that deliver exceptional wear, pitting, bearing-failure and corrosion protection for heavy-duty axles, transmissions and gears operating under highly stressed conditions. This can help to reduce your costs. LONGER OIL AND COMPONENT LIFE The longer an oil goes on protecting its components, the less maintenance your vehicle requires, so it can continue to operate with less interruption, which can reduce your maintenance costs. The Shell Spirax range contains oils that are designed to offer you value through exceptional oil life and protection that enable oil-drain intervals and component life to be extended. For example, in industry-standard oxidation tests, Shell Spirax S6 AXME axle oil remains in specification after four times the normal duration of the test, which means that it can go on protecting your vehicle components for longer. EFFICIENCY Shell Spirax oils are designed to help keep your transmission components protected so that they can go on working efficiently. For instance, Shell Spirax S6 AXME and Shell Spirax S6 GXME have special frictional properties and high fluidity that reduce power loss, lower the operating temperature and offer higher mechanical efficiency. These properties can help to deliver fuel efficiency and savings. PERFORMANCE YOU CAN COUNT ON The benefits of Shell Spirax S6 GXME and Shell Spirax S6 AXME have been demonstrated through extensive laboratory tests and over 20 million kilometres of field trials. Shell’s axle and gear oils are developed in close co-operation with customers and equipment manufacturers. The Shell Spirax range is approved by many vehicle and automotive component manufacturers. PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY Heavy truck Heavy truck cabover Passenger car Excavator Bus/coach Truck Tractor Motorbike SUV Pickup A = Axle ATF = Automatic transmission fluid D = Daimler/Dexron® E = Energy efficiency G = Gear HD = Heavy duty LS = Limited slip M = (Low) maintenance M = Mercon® /MAN U = Allison V = Voith X = Multi-vehicle/multi-OEM Z = ZF GEARBOXES AND MANUAL TRANSMISSIONS AXLES PREMIUMMAINLINE TIER ADVANCED TIERTIER THE BENEFITS OF USING DEDICATED AXLE AND GEAR OILS Many gearboxes and axles use different materials and operate under different conditions. A single oil used for both applications may lead to a compromise in either or both the axle and gearbox wear protection and efficiency. Shell Spirax oils have been specifically designed to meet the challenges and requirements of many industry-leading automatic transmission, axle and gear manufacturers. The oils are formulated by Shell’s scientists to help deliver the specific oxidation, shear stability and performance characteristics needed to best provide protection, power and efficiency for each application. Contact your Shell representative to find out about the full range of Shell Spirax axle, gear and automatic transmission fluids, including products specifically designed for the construction and agriculture industries Greater fuel efficiency and lower maintenance Greater fuel efficiency and lower maintenance AUTOMATIC TRANSMISSIONS INCREASINGLYEFFICIENTPROTECTION SH_16982_Spirax_FamBro_en_gb.indd 2-3SH_16982_Spirax_FamBro_en_gb.indd 2-3 04/01/2011 17:4404/01/2011 17:44
  35. 35. Compendium  Shell Tellus range  Hydraulic Oils
  36. 36. DESIGNED TO PERFORM UNDER THE TOUGHEST CONDITIONS. JUST LIKE OUR HYDRAULIC OILS – SHELL TELLUS. DESIGNED TO MEET CHALLENGES FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is named a global leader in lubricants (Kline Company 2009) and has a 60-year history of innovation. It is constantly investing to develop better lubrication solutions, including advanced synthetic technologies such as ■ Shell Omala S4 GX synthetic gear oil – for long life in demanding environments ■ Shell Corena S4 R air compressor oil – for up to 12,000 hours of protection. In addition, Shell provides the excellent Shell LubeAnalyst oil condition monitoring service, which is designed to help improve your business performance. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. Product Benefits Technology ISO viscosity grades Specifications and approvals (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Tellus S4 ME ■ Extra long life ■ Energy saving Synthetic, ashless HM/22, 32, 46, 68 Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers), Bosch Rexroth and many other equipment manufacturers Industry standards: ASTM D6158, ISO 11158, DIN 51524-2 Shell Tellus S3 M ■ Long life and improved protection ■ Industrial applications Mineral, ashless HM/22, 32, 46, 68, 100 Approved by Denison Hydraulics, Eaton (Vickers), Cincinnati Machine and many other equipment manufacturers Industry standards: ISO 11158, DIN 51524-3, ASTM D6158 Shell Tellus S2 V ■ Extra protection ■ Versatile application Mineral, zinc-based HV/15, 22, 32, 46, 68, 100 Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers) and many other equipment manufacturers Industry standards: ISO 11158, ASTM D6158-05, DIN 51524-3 Shell Tellus S2 M ■ Extra protection ■ Industrial applications Mineral, zinc-based HM/22, 32, 46, 68, 100 Approved by Denison Hydraulics, Cincinnati Machine, Eaton (Vickers), Bosch Rexroth and many other equipment manufacturers Industry standards: ISO 11158, ASTM D6158-05, DIN 51524-2 Shell Hydraulic S1 M ■ Reliable protection ■ Industrial applications Mineral, zinc-based HM/32, 46, 68 ISO 11158 Speciality grades Shell Tellus S4 VX ■ Ultra-low temperature ■ Versatile application Special base oils, ashless HV/32 Approved by Komatsu Mining, Komatsu and DIETZ automation (servo valve and proportional valve test equipment) Shell Tellus S2 VA ■ Extra protection ■ Water tolerant Mineral, zinc-based, detergent L-HV/46 Industry standards: DIN 51502, ISO 6743/4, ISO 11158, ASTM 6158-05 Shell Irus A full range of fire-resistant and less flammable fluids for special applications Contact your Shell representative for details Shell Naturelle A full range of environmentally considerate hydraulic oils Contact your Shell representative for details shell.com/lubricants For more information, please contact
  37. 37. The Shell Tellus range of hydraulic fluids has been developed to enable equipment operators to select the oil that can help deliver optimum value to their operations through enhanced wear protection, long oil life and high system efficiency. EVERY PART OF YOUR MACHINE OR PROCESS HAS BEEN METICULOUSLY ENGINEERED, SO YOU WANT TO BE SURE THAT YOU CHOOSE A LUBRICANT THAT HAS BEEN DESIGNED TO ENSURE THAT YOUR EQUIPMENT IS WELL PROTECTED AND WORKS EFFICIENTLY. IMPROVED CLEANLINESS All Shell Tellus products now meet the demanding cleanliness requirements of the DIN industry standard to help provide extra protection, improved filter performance and less maintenance. REAL-WORLD VALUE DELIVERY While many other companies design their fluids for the individual components of a hydraulic system such as the pump, Shell Lubricants looks at the system more broadly. For instance, Shell Tellus S4 ME has been designed to benefit the complete system. The result is a fluid that ■ is statistically proven to help improve the energy efficiency of the system in which it is used. In a carefully controlled test cycle, one injection moulding equipment maker measured energy savings of up to 6.4%2 in the hydraulic systems in which Shell Tellus S4 ME was used. ■ can help to increase oil life by up to four times compared with conventional oils in the Shell range ■ can help to prolong equipment life through excellent hydraulic pump wear protection. Shell Tellus S4 ME – For the longest oil life in the Shell range Industry-standard minimum life (100%) Relative oil life, typical (%) (Industry-standard test ASTM D935) Shell Tellus S4 ME Shell Tellus S3 M Shell Tellus S2 M Shell Hydraulic S1 M 4000 600200 800 1,000 WEAR PROTECTION The hydraulic pump is the heart of your hydraulic system. Any wear can reduce efficiency and system service life. The Shell Tellus range of hydraulic fluids offers a range of options, including the latest synthetic, ashless technology that are designed to help extend pump life, even under the most severe conditions, through to proven, cost-effective, zinc-based additive technology for general use. OIL LIFE The longer the oil life, the less fluid maintenance is required to help your equipment operate for longer without interruption. The Shell Tellus range of hydraulic fluids enables you to match the oil life of the fluid to your operational needs. It includes extra-long-life synthetic technologies capable of up to four times standard life¹, through to cost-effective, reliable products for less-demanding applications. SYSTEM EFFICIENCY To help your equipment perform to its design standards, the hydraulic fluid needs to protect, lubricate and help transmit power in the most effective way possible. Shell Tellus hydraulic fluids are designed to help maintain or even improve the efficiency of hydraulic systems. From Shell Tellus S4 ME, which can improve the energy efficiency of many hydraulic systems, to Shell’s high- quality mainstream products that provide reliable air release, filterability and cleanliness, there is a choice that can help to optimise your system’s efficiency and costs of operation. Longer oil life, lower wear and better energy efficiency Industrial, manufacturing and machine use Extended temperature operation for manufacturing and mobile machine use Detergent-based fluids for use where water contamination is possible Lower wear and better efficiency Longer oil life and better protection Better wear protection and longer oil life SYNTHETIC Extra long life Energy saving Long life and improved protection Industrial applications Ultra-low temperature Versatile applications Extra protection Versatile applications Water tolerant Versatile applications Extra protection Industrial applications Shell Tellus S4 ME Shell Tellus S3 M Shell Tellus S4 VX Shell Tellus S2 V Shell Tellus S2 VAShell Tellus S2 M Reliable protection Industrial applications Shell Hydraulic S1 M 4 THE SHELL TELLUS “M” RANGE THE SHELL TELLUS “V” RANGE THE SHELL TELLUS SPECIALITY RANGE Better wear protection and system efficiency A RANGE OF HYDRAULIC FLUIDS DESIGNED TO MEET YOUR NEEDS To meet the challenges of a wide range of hydraulic equipment and applications, Shell has designed a portfolio of fluids that enables you to choose a product to best match your needs. INCREASINGLYEFFICIENTPROTECTION ADVANCEDPREMIUMMAINLINEENTRY TIERTIERTIER 3 2 1 TIER “Shell Lubricants” refers to the various Shell companies engaged in the lubricants business. ¹ Compared with other oils in the Shell range ² The actual savings depend on the application, the current oil, the maintenance procedures, the equipment condition, the operating conditions and the intensity of hydraulic power usage. PRODUCT-NAME SUFFIX KEY APPLICATION ICON KEY 4 Factory/machine applications Long life High load Ultra-low temperature Mobile equipment/exterior use Wet conditions A = Water tolerant E = Energy saving, high efficiency M = Manufacturing/machine: factory applications V = Versatile applications X = Extra/extreme performance Higher is better
  38. 38. Compendium  Shell Tonna range  Slideway Oils
  39. 39. Designed for high efficiency Your choice of slideway oil can be decisive in managing tramp oils. Better separation between the coolant and the slideway oil enables the slideway oils to be easily removed, thereby limiting the development of bacteria and fungi in the coolant. In the industry-standard test, Shell Tonna S2 M achieved n exceptional levels of separation from all types of coolants: synthetic, semi-synthetic and emulsions. SKC demulsibility test (Average rating after 1 hour with 12 reference fluids) 0 1 2 3 4 5 6 PASS BORDERLINE FAIL Shell Tonna S2 M Average of eight competitor slideway oils Lower is better Every part of your machine or process has been meticulously engineered, so you want to use a lubricant that has been designed to ensure that your equipment is well protected and works efficiently. The Shell Tonna range of slideway oils has been developed to enable equipment operators to select the oil that will deliver optimum value to their operations through n wear and corrosion protection n long oil life n system efficiency. A PREMIUM MACHINE TOOL SLIDEWAY OIL Shell Tonna S2 M is specially designed for the lubrication of machine tool slides, tables and feed mechanisms. It features highly refined mineral oils and special additives to enhance the crucial property of adhesion and reduce stick–slip. It is also a fluid you can trust in applications where there is high exposure to soluble cutting fluids, as it separates completely and immediately for longer coolant life and better cutting performance. Product information: Machine tool slideway oils Designed to meet challenges Shell Tonna S2 M n Extra separation from coolants n Standard applications Performance at a glance Protection Oil life System efficiency Shell Tonna S3 M n Extra machining accuracy n Standard applications ✓✓✓✓ ✓✓✓✓ ✓✓✓✓✓ Shell Tonna S2 M n Extra separation from coolants n Standard applications ✓✓✓ ✓✓✓✓ ✓✓✓✓ Performance level is a relative indication only. VERY LOW ODOUR, LIGHT COLOUR: Shell Tonna S2 M has been designed to improve the working environments where it is used.
  40. 40. Applications Machine tool slideways, tables and feed mechanisms – for use on a wide range of surface materials, including cast iron and synthetic materials Hydraulic and gearbox systems – for good anti-wear performance. (Shell Tonna S3 M should also be considered.) Shell Tonna S2 M 32 and Shell Tonna S2 M 68 are intended for horizontal slide lubrication. Shell Tonna S2 M 220 is intended for vertical slides owing to its higher viscosity grade. Specifications and approvals Shell Tonna S2 M meets the requirements of a wide range of industry bodies and equipment manufacturers. ISO viscosity grades available: 32, 68, 220. Claims and approvals Meets requirements Cincinnati Machine P-50 (ISO 220) Cincinnati Machine P-47 (ISO 68) Cincinnati Machine P-53 (ISO 32) ISO 19378 ISO 6743-13 GA and GB DIN CGLP Real-world value delivery A wide variety of customers has unlocked value by moving to a higher quality machine tool slideway oil. For instance, some have n extended coolant sump life by 20%, with the associated product cost savings n increased their speed of operations and right- first-time machining: one customer reports enhancing margins by $87,000 a year1 n enhanced efficiency through exceptional machining accuracy. FULL PRODUCT AND SERVICE PORTFOLIO Whatever your needs or application, we can provide a full range of oils and greases, including synthetic, high-performance products and additional services. 1 Saving reported by one customer. Actual savings may vary, depending on the application, the current oil used, the maintenance procedures and the condition of the equipment. Designed to protect Protecting components from damage can help to increase your equipment’s service life and maximise your return on investment. Shell Tonna S2 M has been formulated to help protect your slideways, gears, bearings and hydraulic system components from corrosion and wear. It n meets or exceeds FZG scuffing test requirements (Institute for Machine Elements Gear Research Centre), which shows its excellent wear protection. Failure load stage (Requirement by standard for ISO 68) 0 2 4 6 8 10 12 Shell Tonna S2 M Hydraulic ISO 6743-4 HM 68 Hydraulic DIN 51502 HLP 68 Against FZG load-carrying capacity test (DIN 51534), which assesses resistance to scuffing Higher is better Designed for long oil life Shell Tonna S2 M has good slideway adhesion characteristics, which restrict its leakage into the cutting fluid sump and reduce consumption. It also helps to maintain uniform working conditions for your machine. For more information, please contact shell.com/lubricants
  41. 41. Compendium  Shell Turbo range  Turbine Oils
  42. 42. www.shell.com/lubricants SHELL TURBO OILS – FOR ENHANCED PROTECTION, EXTENDED OIL LIFE, AND EXCELLENT SYSTEM EFFICIENCY. WORKS HERE.
  43. 43. Every part of your machine or process has been meticulously engineered, so you want to be sure that you choose a lubricant that has been designed to ensure that your equipment is well protected and works efficiently. Shell has developed a range of turbine oils that enables users such as power companies and process plant operators to select the oil that will deliver optimum value to their operations through enhanced protection, long oil life and high system efficiency. SHELL SERVICES FOR POWER COMPANIES The Shell offer extends beyond oil products. It also includes services such as support with commissioning, flushing, filling and filtration, and ongoing oil condition monitoring, which can help you to run your operation as efficiently and cost-effectively as possible. SYSTEM PROTECTION From high-temperature gas turbine systems to combined-cycle systems with integral gearing, the Shell Turbo range of turbine oils is designed to protect your equipment from the effects of corrosion and to minimise the build-up of deposits and lacquer in turbine bearings and control valves. It includes Shell Turbo S4 GX, which is specifically formulated to provide additional protection for gearboxes in turbine systems that require enhanced anti-wear performance from the oil. OIL LIFE Because Shell understands the costs that downtime can incur in a capital-intensive plant, its lubricants are designed for exceptional oil life under continuous operating conditions. The products are designed to ensure outstanding oxidative stability and to resist the effects of water contamination. Shell’s manufacturing processes are tightly controlled to ensure that customers receive only the highest-quality lubricants. SYSTEM EFFICIENCY To help your turbines to perform to their full operating potential, the Shell Turbo range of turbine oils is designed to have rapid air release and excellent filterability characteristics. REAL-WORLD VALUE DELIVERY EXTENDED OIL LIFE Enhanced system efficiency By switching from a competitor product to a Shell Turbo oil, one customer reported that they n increased the oil-drain interval n reduced lubricant and maintenance costs n enhanced production capability. In total, the customer stated that this was worth around $60,000¹ a year. Enhanced system efficiency After suffering a series of operational issues, one turbine operator switched to a Shell Turbo oil. This n reduced journal bearing failures n extended the bearing life n improved plant reliability. In total, the customer reported that this cut operating costs by 37%1 .
  44. 44. A RANGE OF TURBINE OILS TO MEET YOUR NEEDS To meet the challenges of a wide range of equipment designs and applications, Shell has designed a portfolio of oils that enables you to choose a product to match your technical and operational needs. INDUSTRIAL STEAM, LIGHT- AND HEAVY-DUTY GAS, COMBINED-CYCLE TURBINE SYSTEMS, AND TURBO COMPRESSORS INDUSTRIAL STEAM, LIGHT- AND HEAVY-DUTY GAS AND COMBINED-CYCLE TURBINES, INCLUDING GEARED TURBINES WITH LOAD REQUIREMENTS INDUSTRIAL STEAM AND LIGHT-DUTY GAS TURBINES AND TURBOCOMPRESSORS Extended oil life* Enhanced efficiency* Shell Turbo S4 X Extended oil life* Enhanced wear protection* Shell Turbo S4 GX Satisfies requirements of MHPS steam and gas turbines Shell Turbo J Reliable performance Reliable protection Shell Turbo T Turbine Power station High temperature APPLICATION ICON KEY Turbo compressor Enclosed gear Long life *Compared with market representative products ADVANCED TIER 4 INCREASINGLYEFFICIENTPROTECTION MAINLINE TIER 2 SHELL’S RANGE OF TURBINE OILS ENABLES USERS TO SELECT THE OIL THAT WILL DELIVER OPTIMUM VALUE TO THEIR OPERATIONS THROUGH ENHANCED PROTECTION, LONG OIL LIFE AND HIGH SYSTEM EFFICIENCY.
  45. 45. PRODUCT CATEGORY BENEFITS TECHNOLOGY ISO VISCOSITY GRADES SPECIFICATIONS AND APPROVALS (Full details of approvals for all products can be obtained from your Shell representative; approvals and claims will vary by viscosity grade.) Shell Turbo S4 GX Industrial steam, light- and heavy- duty gas and combined-cycle turbines, including geared turbines with load requirement. n Extended oil life* n Enhanced wear protection* Shell GTL (gas-to- liquids) technology 32, 46 Approved by or meets Alstom, HTGD 90 117 V0001 Y; ASTM 4304-13 Type I, II and III; Dresser Rand 003-406-001 Type I and III; GB 11120-2011, L-TSE, L-TGE and L-TGSE; General Electric GEK 32568j, GEK 46506e, GEK 28143b, GEK 101941a, GEK 107395a and GEK 120498; Siemens Power Generation TLV 9013 04 and 05, Ruston report 65/0027, Turbo-machinery 1CW0047915; Solar ES 9-224W Class II; MAN DT SE TED 10000494596; ISO 8068 L-TSE, L-TGE and L-TGSE; JiS K-2213 Type 2; DIN 51515 Part 1 L-TD and Part 2 L-TG Shell Turbo S4 X Industrial light- and heavy-duty gas turbines, and turbocompressors n Extended oil life* n Enhanced efficiency* Shell GTL (gas-to- liquids) technology 32 Approved by or meets Alstom, HTGD 90 117 V0001 Y; Dresser Rand 003-406-001 Type I and III; General Electric GEK 32568j, GEK 46506e, GEK 28143b Type I and VII, GEK 107395a and GEK 120498; Siemens Power Generation TLV 9013 04 and 05, Ruston report 65/0027, Turbo-machinery 1CW0047915 (non-EP); Westinghouse 21 TO591 and 55125Z3 and Eng Spec_DP21T-00000443; Solar ES 9-224W Class II; MAN DT SE TED 10000494596; ASTM 4304-13 Type I and III; GB (China) 11120-2011, L-TGA, L-TSA and L-TGSB; DIN 51515 Part 1 L-TD and Part 2 L-TG Shell Turbo T Industrial steam and light-duty gas turbines and turbocompressors n Reliable performance n Reliable protection Mineral oil 32, 46, 68, 100 Approved by or meets Siemens TLV 9013 04; Alstom HTGD 90-117 V; MAN Turbo SPD 10000494596; MAG Cincinnati P-38, P-55 and P-54 (appropriate viscosity grade); GEK 27070, 28143A, 46506E, 32568f and 107395a; Siemens Westinghouse 55125Z3; GEC Alstom NBA 50001A; Solar ES 9-224W Class II; DIN 51515 Parts 1 (L-TD) and 2 (L- TG); ISO 8068; JIS K-2213 Type 2; ASTM D4304-06a Type I and III; and BS 489:1999 Shell Turbo J Industrial steam and light-duty gas turbines and turbocompressors n Reliable performance n Reliable protection Mineral oil 32 Meets the following MHI specifications: Turbine Oil Type 2 (additive); MS04-MACL001 (R-1); MS04-MA-CL002 (R-1). FULL PRODUCT AND SERVICE PORTFOLIO Shell Lubricants is the market leader in lubricants and has more than 70 years of innovation. We are constantly investing to develop better lubrication solutions, as demonstrated by n Shell Diala S4 ZX-I – a premium, inhibited transformer oil n Shell Turbo DR – a fire-resistant, synthetic turbine oil. In addition, Shell provides the Shell LubeAnalyst service, an early-warning system that helps to identify potential oil and equipment failures before they become critical and to extend oil-drain intervals. It is a global platform available in 95 countries and 27 languages, and with more than 75 million data points. Whatever your needs or application, Shell can provide a full range of oils and greases, including synthetic, high-performance products and additional services. Find out more by visiting www.shell.com/lubricants *Compared with market representative products
  46. 46. Compendium  Index  TDS/PDS – 200+ in number  Available on request  hussam.adeni@gmail.com  lube.specialist@gmail.com

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