2012 Nissan Pathfinder Service Repair Manual.pdf

service repair manual instant download

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QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
C HYBRID
D TRANSMISSION & DRIVE-
LINE
TM Transaxle & Transmission
DLN Driveline
FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING ST Steering System
H RESTRAINTS SB Seat Belt
SR SRS Airbag
SRC SRS Airbag Control System
I VENTILATION, HEATER &
AIR CONDITIONER
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT Interior
IP Instrument Panel
SE Seat
ADP Automatic Drive Postioner
AP Adjustable Pedal
K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
BRM Body Repair Manual
L DRIVER CONTROLS MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
M ELECTRICAL & POWER
CONTROL
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
N DRIVER INFORMATION &
MULTIMEDIA
MWI Meter, Warning Lamp & Indicator
WCS Warning Chime System
AV Audio, Visual & Navigation System
O CRUISE CONTROL CCS Cruise Control System
P MAINTENANCE MA Maintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, photo-copying, record-
ing or otherwise, without the
prior written permission of
Nissan North America, Inc.
Edition: August 2011
Revision: August 2012
Publication No. SM2E-1R51U2
FOREWORD
This manual contains maintenance and repair procedure for the 2012
NISSAN PATHFINDER.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
2012
QUICK REFERENCE CHART: PATHFINDER
QUICK REFERENCE CHART: PATHFINDER
Engine Tune-up Data: VQ40DE INFOID:0000000007837584
GENERAL SPECIFICATIONS
DRIVE BELT
SPARK PLUG
Cylinder arrangement V-6
Displacement cm3
(cu in) 3,954 (241.30)
Bore and stroke mm (in) 95.5 × 92.0 (3.76 × 3.622)
Valve arrangement DOHC
Firing order 1-2-3-4-5-6
Number of piston rings
Compression 2
Oil 1
Number of main bearings 4
Compression ratio 9.7
Compression pressure
kPa (kg/cm2
, psi)/300 rpm
Standard 1,275 (13.0, 185)
Minimum 981 (10.0, 142)
Differential limit between cylinders 98 (1.0, 14)
Cylinder number
Valve timing
(Intake valve timing control - “OFF”)
Unit: degree
a b c d e f
244 240 −4 64 6 58
SEM713A
PBIC0187E
Tension of drive belts Auto adjustment by auto-tensioner
QUICK REFERENCE CHART: PATHFINDER
2012
*: Always check with the Parts Department for the latest parts information.
Engine Tune-up Data: VK56DE INFOID:0000000007837583
GENERAL SPECIFICATIONS
DRIVE BELTS
Application United States and Canada Mexico
Make NGK
Standard type* DILFR5A-11 PLFR5A-11
Gap (nominal) 1.1 mm (0.043 in)
Cylinder arrangement V-8
Displacement cm3 (in3) 5,552 (338.80)
Bore and stroke mm (in) 98 x 92 (3.86 x 3.62)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings
Compression 2
Oil 1
Number of main bearings 5
Compression ratio 9.8:1
Compression pressure
kPa (kg/cm2
, psi)/rpm
Standard 1,520 (15.5, 220)/200
Minimum 1,324 (13.5, 192)/200
Differential limit between cylinders 98 (1.0, 14)/200
Cylinder number
Valve timing
Unit: degree
a b c d e f
244° 232° 8° 60° 10° 54°
SEM957C
PBIC0187E
2012
QUICK REFERENCE CHART: PATHFINDER
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Front Wheel Alignment (Unladen*1) INFOID:0000000007837582
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 35° 26′ (35.43°)
*3: Target value 31° 22′ (31.37°)
*4: Target value 35° 33′ (35.55°)
*5: Target value 31° 38′ (31.63°)
Tension of drive belts Auto adjustment by auto-tensioner
Make NGK
Standard type* DILFR5A-11
Gap (nominal) 1.1 (0.043)
Drive type 2WD 4WD
Camber
Degree minute (decimal degree)
Minimum -0° 30′ (-0.50°) -0° 15′ (-0.25°)
Nominal 0° 15′ (0.25°) 0° 30′ (0.50°)
Maximum 1° 00′ (1.00°) 1° 15′ (1.25°)
Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Caster
Degree minute (decimal degree)
Minimum 2° 15′ (2.25°) 2° 00′ (2.00°)
Nominal 3° 0′ (3.00°) 2° 45′ (2.75°)
Maximum 3° 45′ (3.75°) 3° 30′ (3.50°)
Cross caster 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Kingpin inclination
Degree minute (decimal degree)
Nominal 13° 0′ (13.00°) 12° 45′ (12.75°)
Total toe-in
Distance (A − B)
Minimum 2.1 mm (0.08 in) 2.1 mm (0.08 in)
Nominal 3.1 mm (0.12 in) 3.1 mm (0.12 in)
Maximum 4.1 mm (0.16 in) 4.1 mm (0.16 in)
Angle (left wheel or right wheel)
Degree minute (decimal degree)
Minimum 0° 5′ (0.08°) 0° 5′ (0.08°)
Nominal 0° 7′ (0.12°) 0° 7′ (0.12°)
Maximum 0° 9′ (0.15°) 0° 9′ (0.15°)
Wheel turning angle (full turn)
Inside
Degree minute (Decimal degree)
33° 26′ – 35° 26′ *2
(33.43° – 35.43°)
33° 33′ – 35° 33′ *4
(33.55° – 35.55°)
Outside
Degree minute (Decimal degree)
29° 22′ – 31° 22′ *3
(29.37° – 31.37°)
29° 38′ – 31° 38′ *5
(29.63° – 31.63°)
SFA234AC
QUICK REFERENCE CHART: PATHFINDER
2012
Rear Wheel Alignment (Unladen*) INFOID:0000000007837580
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designed positions.
Wheelarch Height (Unladen*1
) INFOID:0000000007837581
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Camber
Degree minute (decimal degree)
Minimum - 0° 32′ (- 0.53°)
Nominal - 0° 2′ (- 0.03°)
Maximum 0° 28′ (0.47°)
Toe-in
Distance difference between right and
left side (AR-BR)-(AL-BL)
:Front
Minimum -2 mm (-0.08 in)
Nominal 0 mm (0 in)
Maximum 2 mm (0.08 in)
Distance [left side (AL-BL) or right
side (AR-BR)] from center line of body
Minimum - 1.4 mm (- 0.055 in)
Nominal 1.9 mm (0.075 in)
Maximum 5.2 mm (0.205 in)
Angle (left side or right side)
Degree minute (decimal degree)
Minimum - 0° 3' (-0.05°)
Nominal 0° 4' (0.07°)
Maximum 0° 11' (0.18°)
ALEIA0059ZZ
Engine VQ40DE VK56DE
Drive type 2WD 4WD 4WD
Tire size P245/75R16 P265/65R17 P265/60R18 P245/75R16 P265/65R17 P265/60R18 P265/60R18
Front wheelarch height
(Hf)
867
(34.13)
865
(34.06)
867
(34.13)
875
(34.45)
874
(34.41)
891
(35.08)
876
(34.49)
Rear wheelarch height
(Hr)
875
(34.45)
873
(34.37)
875
(34.45)
884
(34.80)
883
(34.76)
901
(35.47)
886
(34.88)
LEIA0085E
2012
QUICK REFERENCE CHART: PATHFINDER
Brake Specifications INFOID:0000000007837578
Unit: mm (in)
Brake Pedal INFOID:0000000007837579
ADJUSTABLE PEDAL
Unit: mm (in)
CAUTION:
When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height
adjustment.
STANDARD PEDAL
Application VQ40DE VK56DE
Front brake Brake model CLZ33VB
Rotor outer diameter × thickness 296 × 28 (11.654 × 1.102) 320 x 28 (12.598 x 1.102)
Pad Length × width × thickness
140 × 50.5 × 10.0 (5.512 × 1.988 ×
0.394)
130 × 52.3 × 11.0 (5.118 × 2.059 ×
0.433)
Cylinder bore diameter (each) 46.4 (1.827) 45.0 (1.772)
Rear brake Brake model CLZ14VB
Rotor outer diameter × thickness 308 × 18 (12.126 × 0.709)
Pad Length × width × thickness 87.6 × 37.0 × 11.0 (3.449 × 1.457 × 0.433)
Cylinder bore diameter 38.1 (1.500)
Control valve Valve model Electric brake force distribution
Brake booster
Booster model C215T
Diaphragm diameter 215 (8.465)
Pedal free height (H) with pedal in forward most position 182.1 (7.17)
Pedal full stroke (T) 153 (6.02)
Clearance between brake pedal bracket and threaded end of stop lamp switch and ASCD
cancel switch
0.74 - 1.96 (0.029 - 0.077)
ALFIA0149ZZ
QUICK REFERENCE CHART: PATHFINDER
2012
Unit: mm (in)
Front Disc Brake INFOID:0000000007837576
Unit: mm (in)
Rear Disc Brake INFOID:0000000007837577
Unit: mm (in)
Pedal free height (H) 182.1 (7.17)
Pedal full stroke (S) 153 (6.02)
Clearance between brake pedal bracket (C1) and threaded end of stop lamp switch and
ASCD cancel switch (C2)
0.74 - 1.96 (0.029 - 0.077)
AWFIA0433ZZ
Brake model CLZ33VB
Application VQ40DE VQ56DE
Brake pad
Standard thickness (new) 10.0 (0.394) 11.0 (0.043)
Minimum thickness 2.0 (0.079)
Disc rotor
Standard thickness (new) 28.0 (1.102)
Minimum thickness 26.0 (1.024)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.0020)
Brake model CLZ14VB
Brake pad
Standard thickness (new) 11.0 (0.433)
Minimum thickness 2.0 (0.079)
Disc rotor
Standard thickness (new) 18.0 (0.709)
Minimum thickness 16.0 (0.630)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.0020)
2012
QUICK REFERENCE CHART: PATHFINDER
FOR USA AND CANADA : Fluids and Lubricants INFOID:0000000007837569
FOR MEXICO
FOR MEXICO : Fluids and Lubricants INFOID:0000000007837572
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 80 21 1/8 gal 17 5/8 gal
Engine oil
Drain and refill
With oil filter
change
VQ40DE 5.1 5 3/8 qt 4 1/2 qt
VK56DE 6.5 6 7/8 qt 5 3/4 qt
Without oil filter
change
VQ40DE 4.8 5 1/8 qt 4 1/4 qt
VK56DE 6.2 6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) VQ40DE 6.3 6 5/8 qt 5 1/2 qt
VK56DE 7.6 8 qt 6 3/4 qt
Cooling system
(with reservoir at “MAX” lev-
el)
Without rear A/C VQ40DE 10.2 10 3/4 qt 9 qt
With rear
A/C
VQ40DE
VK56DE
13.4 14 1/8 qt 11 3/4 qt
Automatic transmission fluid (ATF)
VQ40DE 10.3 10 7/8 qt 9 1/8 qt
VK56DE 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil
VQ40DE 1.4 3 pt 2 1/2 pt
VK56DE 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid
ATX14B 3.0 3 1/8 qt 2 5/8 qt
TX15B 2.0 2 1/8 qt 1 3/4 qt
Front final drive oil
VQ40DE 0.85 1 3/4 pt 1 1/2 pt
VK56DE 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt
Brake fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 1 1/4 gal 1 gal
A/C system
refrigerant
Without rear A/C 0.70 ± 0.05 kg 1.54 ± 0.11 lb 1.54 ± 0.11 lb
With rear A/C 0.85 ± 0.05 kg 1.87 ± 0.11 lb 1.87 ± 0.11 lb
A/C system oil
Without rear A/C 180 m 6.1 fl oz 6.3 fl oz
With Rear A/C 210 m 7.1 fl oz 7.4 fl oz
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 80 21 1/8 gal 17 5/8 gal
Engine oil
Drain and refill
With oil filter change 5.1 5 3/8 qt 4 1/2 qt
Without oil filter change 4.8 5 1/8 qt 4 1/4 qt
Dry engine (engine overhaul) 6.3 6 5/8 qt 5 1/2 qt
Cooling system
(with reservoir at “MAX” level)
13.4 14 1/8 qt 11 3/4 qt
QUICK REFERENCE CHART: PATHFINDER
2012
Automatic transmission fluid (ATF) 10.3 10 7/8 qt 9 1/8 qt
Rear final drive oil 1.4 3 pt 2 1/2 pt
Transfer fluid ATX14B 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 0.85 1 3/4 pt 1 1/2 pt
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt
Brake fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 1 1/4 gal 1 gal
A/C system refrigerant 0.85 ± 0.05 kg 1.87 ± 0.11 lb 1.87 ± 0.11 lb
A/C system oil 210 m 7.1 fl oz 7.4 fl oz
Description
Capacity (Approximate)
Metric US measure Imp measure
GI-1
GENERAL INFORMATION
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SECTION GI
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANUAL ..................
.... 3
HOW TO USE THIS MANUAL .......................
..... 3
Description ..........................................................
......3
Terms ..................................................................
......3
Units ....................................................................
......3
Contents ..............................................................
......3
Relation between Illustrations and Descriptions .
......4
Components ........................................................
......4
HOW TO FOLLOW TROUBLE DIAGNOSES..... 6
Description ..........................................................
......6
How to Follow Test Groups in Trouble Diagnosis......6
Key to Symbols Signifying Measurements or Pro-
cedures ...............................................................
......7
HOW TO READ WIRING DIAGRAMS ...........
..... 9
Connector symbols .............................................
......9
Sample/wiring diagram -example- .......................
....10
Description ..........................................................
....11
ABBREVIATIONS ..........................................
....13
Abbreviation List ..................................................
....13
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................
....14
Recommended Chemical Products and Sealants
....14
TERMINOLOGY .............................................
....15
ISO 15031-2 Terminology List ............................
....15
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................
....19
Tightening Torque Table .....................................
....19
FEATURES OF NEW MODEL ..................
...20
IDENTIFICATION INFORMATION .................
....20
Model Variation ...................................................
....20
Identification Number ..........................................
....21
Dimensions .........................................................
....23
Wheels & Tires ....................................................
....23
PRECAUTION ...........................................
...24
PRECAUTIONS .................................................24
Description ...........................................................
....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................
....24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...............................
....24
General Precaution ..............................................
....25
Precaution for All Mode 4WD System .................
....26
Precaution for Three Way Catalyst ......................
....26
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) ...................................................
....26
Precaution for Multiport Fuel Injection System or
Engine Control System ........................................
....27
Precaution for Hoses ...........................................
....27
Precaution for Engine Oils ...................................
....28
Precaution for Air Conditioning ............................
....28
LIFTING POINT .................................................29
Pantograph Jack ..................................................
....29
Garage Jack and Safety Stand ............................
....29
2-Pole Lift ............................................................
....29
TOW TRUCK TOWING .....................................31
Tow Truck Towing ...............................................
....31
Vehicle Recovery (Freeing a Stuck Vehicle) .......
....32
BASIC INSPECTION ................................
...33
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................33
Work Flow ............................................................
....33
Control Units and Electrical Parts ........................
....33
How to Check Terminal .......................................
....34
Intermittent Incident .............................................
....37
Circuit Inspection .................................................
....40
CONSULT CHECKING SYSTEM .....................45
Description ...........................................................
....45
Function and System Application ........................
....45
August 2012 2012 Pathfinder
GI-2
CONSULT Data Link Connector (DLC) Circuit ....
... 46
WIRING DIAGRAM ..................................
... 47
CONSULT CHECKING SYSTEM ...................
... 47
Wiring Diagram ....................................................
... 47
August 2012 2012 Pathfinder
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HOW TO USE THIS MANUAL
GI-3
< HOW TO USE THIS MANUAL >
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Description INFOID:0000000007359054
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000007359055
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units INFOID:0000000007359056
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
Contents INFOID:0000000007359057
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
August 2012 2012 Pathfinder
GI-4
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions INFOID:0000000007359058
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
Components INFOID:0000000007359059
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Always check with the PARTS DEPARMENT for the latest parts information.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
SAIA0519E
August 2012 2012 Pathfinder
HOW TO USE THIS MANUAL
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< HOW TO USE THIS MANUAL >
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SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
August 2012 2012 Pathfinder

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  • 1. A B C D E F G H I J K L M N P O QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System STR Starting System ACC Accelerator Control System C HYBRID D TRANSMISSION & DRIVE- LINE TM Transaxle & Transmission DLN Driveline FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING ST Steering System H RESTRAINTS SB Seat Belt SR SRS Airbag SRC SRS Airbag Control System I VENTILATION, HEATER & AIR CONDITIONER VTL Ventilation System HA Heater & Air Conditioning System HAC Heater & Air Conditioning Control System J BODY INTERIOR INT Interior IP Instrument Panel SE Seat ADP Automatic Drive Postioner AP Adjustable Pedal K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY DLK Door & Lock SEC Security Control System GW Glass & Window System PWC Power Window Control System RF Roof EXT Exterior BRM Body Repair Manual L DRIVER CONTROLS MIR Mirrors EXL Exterior Lighting System INL Interior Lighting System WW Wiper & Washer DEF Defogger HRN Horn M ELECTRICAL & POWER CONTROL PWO Power Outlet BCS Body Control System LAN LAN System PCS Power Control System CHG Charging System PG Power Supply, Ground & Circuit Elements N DRIVER INFORMATION & MULTIMEDIA MWI Meter, Warning Lamp & Indicator WCS Warning Chime System AV Audio, Visual & Navigation System O CRUISE CONTROL CCS Cruise Control System P MAINTENANCE MA Maintenance All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmit- ted in any form, or by any means, electronic, mechani- cal, photo-copying, record- ing or otherwise, without the prior written permission of Nissan North America, Inc. Edition: August 2011 Revision: August 2012 Publication No. SM2E-1R51U2
  • 2. FOREWORD This manual contains maintenance and repair procedure for the 2012 NISSAN PATHFINDER. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi- cations and methods at any time without notice. IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
  • 3. 2012 QUICK REFERENCE CHART: PATHFINDER QUICK REFERENCE CHART: PATHFINDER Engine Tune-up Data: VQ40DE INFOID:0000000007837584 GENERAL SPECIFICATIONS DRIVE BELT SPARK PLUG Cylinder arrangement V-6 Displacement cm3 (cu in) 3,954 (241.30) Bore and stroke mm (in) 95.5 × 92.0 (3.76 × 3.622) Valve arrangement DOHC Firing order 1-2-3-4-5-6 Number of piston rings Compression 2 Oil 1 Number of main bearings 4 Compression ratio 9.7 Compression pressure kPa (kg/cm2 , psi)/300 rpm Standard 1,275 (13.0, 185) Minimum 981 (10.0, 142) Differential limit between cylinders 98 (1.0, 14) Cylinder number Valve timing (Intake valve timing control - “OFF”) Unit: degree a b c d e f 244 240 −4 64 6 58 SEM713A PBIC0187E Tension of drive belts Auto adjustment by auto-tensioner
  • 4. QUICK REFERENCE CHART: PATHFINDER 2012 *: Always check with the Parts Department for the latest parts information. Engine Tune-up Data: VK56DE INFOID:0000000007837583 GENERAL SPECIFICATIONS DRIVE BELTS Application United States and Canada Mexico Make NGK Standard type* DILFR5A-11 PLFR5A-11 Gap (nominal) 1.1 mm (0.043 in) Cylinder arrangement V-8 Displacement cm3 (in3) 5,552 (338.80) Bore and stroke mm (in) 98 x 92 (3.86 x 3.62) Valve arrangement DOHC Firing order 1-8-7-3-6-5-4-2 Number of piston rings Compression 2 Oil 1 Number of main bearings 5 Compression ratio 9.8:1 Compression pressure kPa (kg/cm2 , psi)/rpm Standard 1,520 (15.5, 220)/200 Minimum 1,324 (13.5, 192)/200 Differential limit between cylinders 98 (1.0, 14)/200 Cylinder number Valve timing Unit: degree a b c d e f 244° 232° 8° 60° 10° 54° SEM957C PBIC0187E
  • 5. 2012 QUICK REFERENCE CHART: PATHFINDER SPARK PLUG Unit: mm (in) *: Always check with the Parts Department for the latest parts information. Front Wheel Alignment (Unladen*1) INFOID:0000000007837582 *1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. *2: Target value 35° 26′ (35.43°) *3: Target value 31° 22′ (31.37°) *4: Target value 35° 33′ (35.55°) *5: Target value 31° 38′ (31.63°) Tension of drive belts Auto adjustment by auto-tensioner Make NGK Standard type* DILFR5A-11 Gap (nominal) 1.1 (0.043) Drive type 2WD 4WD Camber Degree minute (decimal degree) Minimum -0° 30′ (-0.50°) -0° 15′ (-0.25°) Nominal 0° 15′ (0.25°) 0° 30′ (0.50°) Maximum 1° 00′ (1.00°) 1° 15′ (1.25°) Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less Caster Degree minute (decimal degree) Minimum 2° 15′ (2.25°) 2° 00′ (2.00°) Nominal 3° 0′ (3.00°) 2° 45′ (2.75°) Maximum 3° 45′ (3.75°) 3° 30′ (3.50°) Cross caster 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less Kingpin inclination Degree minute (decimal degree) Nominal 13° 0′ (13.00°) 12° 45′ (12.75°) Total toe-in Distance (A − B) Minimum 2.1 mm (0.08 in) 2.1 mm (0.08 in) Nominal 3.1 mm (0.12 in) 3.1 mm (0.12 in) Maximum 4.1 mm (0.16 in) 4.1 mm (0.16 in) Angle (left wheel or right wheel) Degree minute (decimal degree) Minimum 0° 5′ (0.08°) 0° 5′ (0.08°) Nominal 0° 7′ (0.12°) 0° 7′ (0.12°) Maximum 0° 9′ (0.15°) 0° 9′ (0.15°) Wheel turning angle (full turn) Inside Degree minute (Decimal degree) 33° 26′ – 35° 26′ *2 (33.43° – 35.43°) 33° 33′ – 35° 33′ *4 (33.55° – 35.55°) Outside Degree minute (Decimal degree) 29° 22′ – 31° 22′ *3 (29.37° – 31.37°) 29° 38′ – 31° 38′ *5 (29.63° – 31.63°) SFA234AC
  • 6. QUICK REFERENCE CHART: PATHFINDER 2012 Rear Wheel Alignment (Unladen*) INFOID:0000000007837580 *1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designed positions. Wheelarch Height (Unladen*1 ) INFOID:0000000007837581 Unit: mm (in) *1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Camber Degree minute (decimal degree) Minimum - 0° 32′ (- 0.53°) Nominal - 0° 2′ (- 0.03°) Maximum 0° 28′ (0.47°) Toe-in Distance difference between right and left side (AR-BR)-(AL-BL) :Front Minimum -2 mm (-0.08 in) Nominal 0 mm (0 in) Maximum 2 mm (0.08 in) Distance [left side (AL-BL) or right side (AR-BR)] from center line of body Minimum - 1.4 mm (- 0.055 in) Nominal 1.9 mm (0.075 in) Maximum 5.2 mm (0.205 in) Angle (left side or right side) Degree minute (decimal degree) Minimum - 0° 3' (-0.05°) Nominal 0° 4' (0.07°) Maximum 0° 11' (0.18°) ALEIA0059ZZ Engine VQ40DE VK56DE Drive type 2WD 4WD 4WD Tire size P245/75R16 P265/65R17 P265/60R18 P245/75R16 P265/65R17 P265/60R18 P265/60R18 Front wheelarch height (Hf) 867 (34.13) 865 (34.06) 867 (34.13) 875 (34.45) 874 (34.41) 891 (35.08) 876 (34.49) Rear wheelarch height (Hr) 875 (34.45) 873 (34.37) 875 (34.45) 884 (34.80) 883 (34.76) 901 (35.47) 886 (34.88) LEIA0085E
  • 7. 2012 QUICK REFERENCE CHART: PATHFINDER Brake Specifications INFOID:0000000007837578 Unit: mm (in) Brake Pedal INFOID:0000000007837579 ADJUSTABLE PEDAL Unit: mm (in) CAUTION: When equipped with adjustable pedal, the pedal must be in the forward most position (closest to the floor) for pedal height adjustment. STANDARD PEDAL Application VQ40DE VK56DE Front brake Brake model CLZ33VB Rotor outer diameter × thickness 296 × 28 (11.654 × 1.102) 320 x 28 (12.598 x 1.102) Pad Length × width × thickness 140 × 50.5 × 10.0 (5.512 × 1.988 × 0.394) 130 × 52.3 × 11.0 (5.118 × 2.059 × 0.433) Cylinder bore diameter (each) 46.4 (1.827) 45.0 (1.772) Rear brake Brake model CLZ14VB Rotor outer diameter × thickness 308 × 18 (12.126 × 0.709) Pad Length × width × thickness 87.6 × 37.0 × 11.0 (3.449 × 1.457 × 0.433) Cylinder bore diameter 38.1 (1.500) Control valve Valve model Electric brake force distribution Brake booster Booster model C215T Diaphragm diameter 215 (8.465) Pedal free height (H) with pedal in forward most position 182.1 (7.17) Pedal full stroke (T) 153 (6.02) Clearance between brake pedal bracket and threaded end of stop lamp switch and ASCD cancel switch 0.74 - 1.96 (0.029 - 0.077) ALFIA0149ZZ
  • 8. QUICK REFERENCE CHART: PATHFINDER 2012 Unit: mm (in) Front Disc Brake INFOID:0000000007837576 Unit: mm (in) Rear Disc Brake INFOID:0000000007837577 Unit: mm (in) Pedal free height (H) 182.1 (7.17) Pedal full stroke (S) 153 (6.02) Clearance between brake pedal bracket (C1) and threaded end of stop lamp switch and ASCD cancel switch (C2) 0.74 - 1.96 (0.029 - 0.077) AWFIA0433ZZ Brake model CLZ33VB Application VQ40DE VQ56DE Brake pad Standard thickness (new) 10.0 (0.394) 11.0 (0.043) Minimum thickness 2.0 (0.079) Disc rotor Standard thickness (new) 28.0 (1.102) Minimum thickness 26.0 (1.024) Maximum uneven wear (measured at 8 positions) 0.015 (0.0006) Runout limit (with it attached to the vehicle) 0.05 (0.0020) Brake model CLZ14VB Brake pad Standard thickness (new) 11.0 (0.433) Minimum thickness 2.0 (0.079) Disc rotor Standard thickness (new) 18.0 (0.709) Minimum thickness 16.0 (0.630) Maximum uneven wear (measured at 8 positions) 0.015 (0.0006) Runout limit (with it attached to the vehicle) 0.05 (0.0020)
  • 9. 2012 QUICK REFERENCE CHART: PATHFINDER FOR USA AND CANADA : Fluids and Lubricants INFOID:0000000007837569 FOR MEXICO FOR MEXICO : Fluids and Lubricants INFOID:0000000007837572 Description Capacity (Approximate) Metric US measure Imp measure Fuel 80 21 1/8 gal 17 5/8 gal Engine oil Drain and refill With oil filter change VQ40DE 5.1 5 3/8 qt 4 1/2 qt VK56DE 6.5 6 7/8 qt 5 3/4 qt Without oil filter change VQ40DE 4.8 5 1/8 qt 4 1/4 qt VK56DE 6.2 6 1/2 qt 5 1/2 qt Dry engine (engine overhaul) VQ40DE 6.3 6 5/8 qt 5 1/2 qt VK56DE 7.6 8 qt 6 3/4 qt Cooling system (with reservoir at “MAX” lev- el) Without rear A/C VQ40DE 10.2 10 3/4 qt 9 qt With rear A/C VQ40DE VK56DE 13.4 14 1/8 qt 11 3/4 qt Automatic transmission fluid (ATF) VQ40DE 10.3 10 7/8 qt 9 1/8 qt VK56DE 10.6 11 1/4 qt 9 3/8 qt Rear final drive oil VQ40DE 1.4 3 pt 2 1/2 pt VK56DE 1.75 3 3/4 pt 3 1/8 pt Transfer fluid ATX14B 3.0 3 1/8 qt 2 5/8 qt TX15B 2.0 2 1/8 qt 1 3/4 qt Front final drive oil VQ40DE 0.85 1 3/4 pt 1 1/2 pt VK56DE 1.6 3 3/8 pt 2 7/8 pt Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt Brake fluid — — — Multi-purpose grease — — — Windshield washer fluid 4.5 1 1/4 gal 1 gal A/C system refrigerant Without rear A/C 0.70 ± 0.05 kg 1.54 ± 0.11 lb 1.54 ± 0.11 lb With rear A/C 0.85 ± 0.05 kg 1.87 ± 0.11 lb 1.87 ± 0.11 lb A/C system oil Without rear A/C 180 m 6.1 fl oz 6.3 fl oz With Rear A/C 210 m 7.1 fl oz 7.4 fl oz Description Capacity (Approximate) Metric US measure Imp measure Fuel 80 21 1/8 gal 17 5/8 gal Engine oil Drain and refill With oil filter change 5.1 5 3/8 qt 4 1/2 qt Without oil filter change 4.8 5 1/8 qt 4 1/4 qt Dry engine (engine overhaul) 6.3 6 5/8 qt 5 1/2 qt Cooling system (with reservoir at “MAX” level) 13.4 14 1/8 qt 11 3/4 qt
  • 10. QUICK REFERENCE CHART: PATHFINDER 2012 Automatic transmission fluid (ATF) 10.3 10 7/8 qt 9 1/8 qt Rear final drive oil 1.4 3 pt 2 1/2 pt Transfer fluid ATX14B 3.0 3 1/8 qt 2 5/8 qt Front final drive oil 0.85 1 3/4 pt 1 1/2 pt Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt Brake fluid — — — Multi-purpose grease — — — Windshield washer fluid 4.5 1 1/4 gal 1 gal A/C system refrigerant 0.85 ± 0.05 kg 1.87 ± 0.11 lb 1.87 ± 0.11 lb A/C system oil 210 m 7.1 fl oz 7.4 fl oz Description Capacity (Approximate) Metric US measure Imp measure
  • 11. GI-1 GENERAL INFORMATION C D E F G H I J K L M B GI SECTION GI N O P CONTENTS GENERAL INFORMATION HOW TO USE THIS MANUAL .................. .... 3 HOW TO USE THIS MANUAL ....................... ..... 3 Description .......................................................... ......3 Terms .................................................................. ......3 Units .................................................................... ......3 Contents .............................................................. ......3 Relation between Illustrations and Descriptions . ......4 Components ........................................................ ......4 HOW TO FOLLOW TROUBLE DIAGNOSES..... 6 Description .......................................................... ......6 How to Follow Test Groups in Trouble Diagnosis......6 Key to Symbols Signifying Measurements or Pro- cedures ............................................................... ......7 HOW TO READ WIRING DIAGRAMS ........... ..... 9 Connector symbols ............................................. ......9 Sample/wiring diagram -example- ....................... ....10 Description .......................................................... ....11 ABBREVIATIONS .......................................... ....13 Abbreviation List .................................................. ....13 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ............................................ ....14 Recommended Chemical Products and Sealants ....14 TERMINOLOGY ............................................. ....15 ISO 15031-2 Terminology List ............................ ....15 TIGHTENING TORQUE OF STANDARD BOLTS ............................................................ ....19 Tightening Torque Table ..................................... ....19 FEATURES OF NEW MODEL .................. ...20 IDENTIFICATION INFORMATION ................. ....20 Model Variation ................................................... ....20 Identification Number .......................................... ....21 Dimensions ......................................................... ....23 Wheels & Tires .................................................... ....23 PRECAUTION ........................................... ...24 PRECAUTIONS .................................................24 Description ........................................................... ....24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER" ............................................................. ....24 Precaution Necessary for Steering Wheel Rota- tion After Battery Disconnect ............................... ....24 General Precaution .............................................. ....25 Precaution for All Mode 4WD System ................. ....26 Precaution for Three Way Catalyst ...................... ....26 Precaution for Fuel (Unleaded Premium Gasoline Recommended) ................................................... ....26 Precaution for Multiport Fuel Injection System or Engine Control System ........................................ ....27 Precaution for Hoses ........................................... ....27 Precaution for Engine Oils ................................... ....28 Precaution for Air Conditioning ............................ ....28 LIFTING POINT .................................................29 Pantograph Jack .................................................. ....29 Garage Jack and Safety Stand ............................ ....29 2-Pole Lift ............................................................ ....29 TOW TRUCK TOWING .....................................31 Tow Truck Towing ............................................... ....31 Vehicle Recovery (Freeing a Stuck Vehicle) ....... ....32 BASIC INSPECTION ................................ ...33 SERVICE INFORMATION FOR ELECTRICAL INCIDENT ..........................................................33 Work Flow ............................................................ ....33 Control Units and Electrical Parts ........................ ....33 How to Check Terminal ....................................... ....34 Intermittent Incident ............................................. ....37 Circuit Inspection ................................................. ....40 CONSULT CHECKING SYSTEM .....................45 Description ........................................................... ....45 Function and System Application ........................ ....45 August 2012 2012 Pathfinder
  • 12. GI-2 CONSULT Data Link Connector (DLC) Circuit .... ... 46 WIRING DIAGRAM .................................. ... 47 CONSULT CHECKING SYSTEM ................... ... 47 Wiring Diagram .................................................... ... 47 August 2012 2012 Pathfinder
  • 13. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 14. HOW TO USE THIS MANUAL GI-3 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL Description INFOID:0000000007359054 This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag- noses”. Terms INFOID:0000000007359055 • The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value:Tolerance at inspection and adjustment. Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment. Units INFOID:0000000007359056 • The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example” Range Standard Contents INFOID:0000000007359057 • A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb) August 2012 2012 Pathfinder
  • 15. GI-4 < HOW TO USE THIS MANUAL > HOW TO USE THIS MANUAL Relation between Illustrations and Descriptions INFOID:0000000007359058 The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures. Components INFOID:0000000007359059 • THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri- cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro- priate PARTS CATALOG. Always check with the PARTS DEPARMENT for the latest parts information. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration. SAIA0519E August 2012 2012 Pathfinder
  • 16. HOW TO USE THIS MANUAL GI-5 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P SYMBOLS 1. Union bolt 2. Copper washer 3. Brake hose 4. Cap 5. Bleed valve 6. Sliding pin bolt 7. Piston seal 8. Piston 9. Piston boot 10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt 13. Washer 14. Sliding pin boot 15. Bushing 16. Torque member 17. Inner shim cover 18. Inner shim 19. Inner pad 20. Pad retainer 21. Pad wear sensor 22. Outer pad 23. Outer shim 24. Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease 2: Rubber grease : Brake fluid Refer to GI section for additional symbol definitions. SFIA2959E SAIA0749E August 2012 2012 Pathfinder