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Oil & Gas Projects guided tour

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An overall presentation showing, by means of illustrations, all sides of an EPC Project. Enjoy!

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Oil & Gas Projects guided tour

  1. 1. HERVE BARON ©2015–HervéBaron Oil & Gas Projects Guided tour
  2. 2. HERVE BARON ©2015–HervéBaron The actors Impossible d’afficher l’image. The COMPANY “Client” The EPC Contractor The suppliers The sub-contractors
  3. 3. HERVE BARON ©2015–HervéBaron Conceptual evaluation + Pre-Project By COMPANY Basic Engineering By ENGINEERING Project Execution by EPC CONTRACTOR Sanction Sanction The phases
  4. 4. HERVE BARON ©2015–HervéBaron Design Procurement Manufacturing Shipping Installation Construction & erection Inspection & tests Hand-over
  5. 5. HERVE BARON ©2015–HervéBaron The multiple sides of a Project HumanResourcesManagement Project Control PROJECT
  6. 6. HERVE BARON ©2015–HervéBaron Engineering Sub-Contractor (India) Detail Engineering (part) Shipyard (Korea) Hull Engineering & Fabrication Shipyards (Singapore & Malaysia) Topsides Fabrication & Integration Home office (Paris) •Project management •Detail Engineering (part) •Procurement Satellite office Detail Engineering (part) Fabrication yard (Nigeria): Fabrication (part) Offshore (Nigeria): Installation, commissioning, start-up The multiple sites of a Project
  7. 7. HERVE BARON ©2015–HervéBaron Project Engineering Procurement Construction
  8. 8. HERVE BARON ©2015–HervéBaron Project Engineering Procurement Construction
  9. 9. HERVE BARON ©2015–HervéBaron Process facilities: Feedstock and products flow Feedstock composition Battery limit conditions Equipment Spare Performance: Products specifications Energy efficiency, emissions Utilities: Electric power supply Other utilities Systems: Process control Fire/gas alarm Public address, LAN, PABX Infrastructure: Administrative and technical buildings Control room Access road Site fencing, gates, check point Design criteria: % of over design Environment data: Min/max temperature Rain/snow fall Wind Geological conditions Applicable codes and standards: International standards Local rules 0 5 10 15 20 25 30 35 40 45 50 -85 -80 -75 -70 -65 -60 -55 Pressure(bar) The facilities design basis
  10. 10. HERVE BARON ©2015–HervéBaron Engineering Documents for Purchase: bill of quantity & specification Documents for Construction: Construction drawings & specifications Design basis: - Functional requirements - Client specifications - Design codes Engineering in the Project
  11. 11. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  12. 12. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  13. 13. HERVE BARON ©2015–HervéBaron Process simulations
  14. 14. HERVE BARON ©2015–HervéBaron Heat & Material balance Thermodynamic calculations Process Flow Diagram (PFD)
  15. 15. HERVE BARON ©2015–HervéBaron Equipment list
  16. 16. HERVE BARON ©2015–HervéBaron Equipment duty
  17. 17. HERVE BARON ©2015–HervéBaron Process data sheet
  18. 18. HERVE BARON ©2015–HervéBaron Process Flow Diagram (PFD)
  19. 19. HERVE BARON ©2015–HervéBaron Piping & Instrumentation Diagram (P&ID)
  20. 20. HERVE BARON ©2015–HervéBaron Piping & Instrumentation Diagram (P&ID)
  21. 21. HERVE BARON ©2015–HervéBaron Process control
  22. 22. HERVE BARON ©2015–HervéBaron Emergency shut down
  23. 23. HERVE BARON ©2015–HervéBaron Emergency relief
  24. 24. HERVE BARON ©2015–HervéBaron Operating manual
  25. 25. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  26. 26. HERVE BARON ©2015–HervéBaron Rotating machinery
  27. 27. HERVE BARON ©2015–HervéBaron Pressure vessels
  28. 28. HERVE BARON ©2015–HervéBaron Heat exchangers
  29. 29. HERVE BARON ©2015–HervéBaron Packages, Fired Equipment
  30. 30. HERVE BARON ©2015–HervéBaron Process data sheet Mechanical data sheet
  31. 31. HERVE BARON ©2015–HervéBaron Material Requisition
  32. 32. HERVE BARON ©2015–HervéBaron
  33. 33. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  34. 34. HERVE BARON ©2015–HervéBaron
  35. 35. HERVE BARON ©2015–HervéBaron Fire fighting
  36. 36. HERVE BARON ©2015–HervéBaron Passive fire protection
  37. 37. HERVE BARON ©2015–HervéBaron Fire & Gas detection layout
  38. 38. HERVE BARON ©2015–HervéBaron Environmental Impact Assessment
  39. 39. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  40. 40. HERVE BARON ©2015–HervéBaron
  41. 41. HERVE BARON ©2015–HervéBaron
  42. 42. HERVE BARON ©2015–HervéBaron
  43. 43. HERVE BARON ©2015–HervéBaron
  44. 44. HERVE BARON ©2015–HervéBaron Equipment supporting structures
  45. 45. HERVE BARON ©2015–HervéBaron Piping supporting structures (pipe-racks)
  46. 46. HERVE BARON ©2015–HervéBaron Structural design
  47. 47. HERVE BARON ©2015–HervéBaron Structural design
  48. 48. HERVE BARON ©2015–HervéBaron Structural drawings
  49. 49. HERVE BARON ©2015–HervéBaron
  50. 50. HERVE BARON ©2015–HervéBaron Architectural drawings Equipment layout drawing
  51. 51. HERVE BARON ©2015–HervéBaron
  52. 52. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  53. 53. HERVE BARON ©2015–HervéBaron
  54. 54. HERVE BARON ©2015–HervéBaron Layout/ principles
  55. 55. HERVE BARON ©2015–HervéBaron Layout/consideration for all networks
  56. 56. HERVE BARON ©2015–HervéBaron General Plot Plan
  57. 57. HERVE BARON ©2015–HervéBaron Piping Layout drawing
  58. 58. HERVE BARON ©2015–HervéBaron 3D modelling
  59. 59. HERVE BARON ©2015–HervéBaron 3D model review 3D model clash check
  60. 60. HERVE BARON ©2015–HervéBaron
  61. 61. HERVE BARON ©2015–HervéBaron Piping Design Design code for Process plants: ASME B31.3 )( PY2SWE D*P t + = P design pressure D (outside) diameter S stress value for material as per table in ASME B31.3 W weld joint reduction factor – for long term strength of weld at elevated temperature E quality factor, from table in ASME B31.3 (1 for seamless, 0.85 for ER welded pipe, etc.) Y coefficient from table in ASME B31.3 (from 0.4 to 0.7 depending on material and temperature) To the above calculated thickness shall be added: - The corrosion allowance, e.g., 3 mm - The manufacturing tolerance: 12.5%
  62. 62. HERVE BARON ©2015–HervéBaron Thickness (mm) Number of passes
  63. 63. HERVE BARON ©2015–HervéBaron
  64. 64. HERVE BARON ©2015–HervéBaron
  65. 65. HERVE BARON ©2015–HervéBaron
  66. 66. HERVE BARON ©2015–HervéBaron
  67. 67. HERVE BARON ©2015–HervéBaron Isometric drawing
  68. 68. HERVE BARON ©2015–HervéBaron Piping Pre-fabrication
  69. 69. HERVE BARON ©2015–HervéBaron Piping General Arrangement drawing
  70. 70. HERVE BARON ©2015–HervéBaron
  71. 71. HERVE BARON ©2015–HervéBaron Standard Pipe Support drawings
  72. 72. HERVE BARON ©2015–HervéBaron
  73. 73. HERVE BARON ©2015–HervéBaron Material Selection
  74. 74. HERVE BARON ©2015–HervéBaron Material Specification
  75. 75. HERVE BARON ©2015–HervéBaron Material Specification
  76. 76. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  77. 77. HERVE BARON ©2015–HervéBaron
  78. 78. HERVE BARON ©2015–HervéBaron Instrument data sheet
  79. 79. HERVE BARON ©2015–HervéBaron Process Control System
  80. 80. HERVE BARON ©2015–HervéBaron System architecture drawing
  81. 81. HERVE BARON ©2015–HervéBaron Mechanical Equipment Control
  82. 82. HERVE BARON ©2015–HervéBaron PT JB Process line Marshalling cabinet Controller cabinet Instrument room Control room VDU CPU LAN Secondary cable Multi cable The instrumentation hardware
  83. 83. HERVE BARON ©2015–HervéBaron Building detail drawing/Telecom and PAGA layout
  84. 84. HERVE BARON ©2015–HervéBaron Cable routing drawings Cable list
  85. 85. HERVE BARON ©2015–HervéBaron Cable routing inside technical rooms
  86. 86. HERVE BARON ©2015–HervéBaron Project Engineering Instruments& Control Layout & Piping Process Electrical Equipment Civil Safety Procurement Construction
  87. 87. HERVE BARON ©2015–HervéBaron Electrical consumers list
  88. 88. HERVE BARON ©2015–HervéBaron Electrical Load Summary
  89. 89. HERVE BARON ©2015–HervéBaron Electrical distribution
  90. 90. HERVE BARON ©2015–HervéBaron General One Line Diagram
  91. 91. HERVE BARON ©2015–HervéBaron Generators Switchgear Transformer Equipment specification
  92. 92. HERVE BARON ©2015–HervéBaron Electrical equipment layout
  93. 93. HERVE BARON ©2015–HervéBaron Electrical Control System
  94. 94. HERVE BARON ©2015–HervéBaron Process design PFDs H&M balance
  95. 95. HERVE BARON ©2015–HervéBaron Process design PFDs H&M balance Rotating Pressure vessels Fired equipment Heat exchangers Packages etc. Process data sheet Equipment specification
  96. 96. HERVE BARON ©2015–HervéBaron Process design PFDs H&M balance P&IDs
  97. 97. HERVE BARON ©2015–HervéBaron Process design PFDs H&M balance Rotating Pressure vessels Fired equipment Heat exchangers Packages etc. P&IDs Piping Instrumentation Layout Civil Electrical Process data sheet Equipment specification Vendor drawings
  98. 98. HERVE BARON ©2015–HervéBaron Engineering work sequence Extract from the book: ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015, page 209
  99. 99. HERVE BARON ©2015–HervéBaron Typical 3 year EPC Project Engineering schedule PR = Process, EQ = Equipment, PL = Plant Layout, PI = Piping, I&C = Instrumentation & Control, EL = ELectrcial, HSE = Safety & Environment, CIV = Civil Extract from the book: ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015, page 211
  100. 100. HERVE BARON ©2015–HervéBaron Process design PFDs H&M balance Rotating Pressure vessels Fired equipment Heat exchangers Packages etc. P&IDs Piping Instrumentation Layout Civil Electrical Process data sheet Equipment specification Vendor drawings
  101. 101. HERVE BARON ©2015–HervéBaron Vendor Instrumentation & Control Electrical Layout Civil Piping Process
  102. 102. HERVE BARON ©2015–HervéBaron Vendor Instrumentation & Control Electrical Layout Civil P&ID Functional analysis C&E Terminals dwgs Power consumption General Arrangement Foundation drawing and loads, including auxiliaries! Piping Purchaser Mechanical connection list and dwg Process Utility consumption Battery limit conditions Engineering / Vendor interfaces
  103. 103. HERVE BARON ©2015–HervéBaron A unique synthesis for the busy Project professional  270 pages  300 illustrations Interested and wanting to know more on Engineering?
  104. 104. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide 2nd edition Order direct from the publisher: http://www.editionstechnip.com/en/catal ogue-detail/1111/oil-gas-engineering- guide-the.html
  105. 105. HERVE BARON ©2015–HervéBaron Project Engineering Procurement Construction
  106. 106. HERVE BARON ©2015–HervéBaron Procurement
  107. 107. HERVE BARON ©2015–HervéBaron Inquiry (Call for Tender) Short listing Bid analysis Clarifications Negotiations Purchase Order Expediting Inspection Delivery Warranty Period Procurement / Steps
  108. 108. HERVE BARON ©2015–HervéBaron Procurement / Supplier selection criteria Technical Compliance Price Qualification of supplier Schedule Load of workshop References References with final Client Financial situation Annual turn-over Internal feed-back
  109. 109. HERVE BARON ©2015–HervéBaron Procurement
  110. 110. HERVE BARON ©2015–HervéBaron Expediting
  111. 111. HERVE BARON ©2015–HervéBaron Expediting
  112. 112. HERVE BARON ©2015–HervéBaron Inspection
  113. 113. HERVE BARON ©2015–HervéBaron Inspection
  114. 114. HERVE BARON ©2015–HervéBaron Shipping
  115. 115. HERVE BARON ©2015–HervéBaron Shipping
  116. 116. HERVE BARON ©2015–HervéBaron Shipping
  117. 117. HERVE BARON ©2015–HervéBaron Project Engineering Procurement Construction
  118. 118. HERVE BARON ©2015–HervéBaron Earthworks
  119. 119. HERVE BARON ©2015–HervéBaron Pipeline
  120. 120. HERVE BARON ©2015–HervéBaron Pipeline
  121. 121. HERVE BARON ©2015–HervéBaron Roads
  122. 122. HERVE BARON ©2015–HervéBaron Buildings
  123. 123. HERVE BARON ©2015–HervéBaron Admixtures Sand Aggregate Cement Civil Works
  124. 124. HERVE BARON ©2015–HervéBaron Civil Works
  125. 125. HERVE BARON ©2015–HervéBaron Civil Works
  126. 126. HERVE BARON ©2015–HervéBaron Civil Works
  127. 127. HERVE BARON ©2015–HervéBaron Civil Works
  128. 128. HERVE BARON ©2015–HervéBaron Civil Works
  129. 129. HERVE BARON ©2015–HervéBaron Pre-fabrication
  130. 130. HERVE BARON ©2015–HervéBaron Erection
  131. 131. HERVE BARON ©2015–HervéBaron Underground networks
  132. 132. HERVE BARON ©2015–HervéBaron Plant erection
  133. 133. HERVE BARON ©2015–HervéBaron Steel structure erection
  134. 134. HERVE BARON ©2015–HervéBaron Equipment installation
  135. 135. HERVE BARON ©2015–HervéBaron Equipment installation
  136. 136. HERVE BARON ©2015–HervéBaron Piping Pre-fabrication
  137. 137. HERVE BARON ©2015–HervéBaron Piping erection
  138. 138. HERVE BARON ©2015–HervéBaron Piping erection
  139. 139. HERVE BARON ©2015–HervéBaron Field Instrumentation Installation
  140. 140. HERVE BARON ©2015–HervéBaron Electrical equipment connection
  141. 141. HERVE BARON ©2015–HervéBaron Cable pulling
  142. 142. HERVE BARON ©2015–HervéBaron Arrangement of Technical rooms
  143. 143. HERVE BARON ©2015–HervéBaron Cable connections
  144. 144. HERVE BARON ©2015–HervéBaron Other Systems Field Equipment Installation
  145. 145. HERVE BARON ©2015–HervéBaron Control room consoles installation
  146. 146. HERVE BARON ©2015–HervéBaron Testing
  147. 147. HERVE BARON ©2015–HervéBaron Sub-System Junction Box Instrument Loop Instrument Cable Mech Equip Document Folder Handover System Elect EquipCircuit Instrument Tag Commissioning
  148. 148. HERVE BARON ©2015–HervéBaron The multiple sides of a Project HumanResourcesManagement Project Control PROJECT
  149. 149. HERVE BARON ©2015–HervéBaron Project Organisation Project Manager Engineering Manager Project Engineers Discipline Engineers Process Civil Instrumentation Electrical Equipment Procurement Manager Purchasers Expediters Inspectors Site Manager Construction Manager Construction Superintendent Construction supervisor Construction superintendent Construction supervisor Project Control Manager Contract Manager Scheduling Manager Cost Control
  150. 150. HERVE BARON ©2015–HervéBaron Project procedures
  151. 151. HERVE BARON ©2015–HervéBaron Project temporary facilities
  152. 152. HERVE BARON ©2015–HervéBaron Project temporary facilities
  153. 153. HERVE BARON ©2015–HervéBaron Project temporary facilities
  154. 154. HERVE BARON ©2015–HervéBaron Project temporary facilities
  155. 155. HERVE BARON ©2015–HervéBaron Project temporary facilities
  156. 156. HERVE BARON ©2015–HervéBaron Construction Procedures
  157. 157. HERVE BARON ©2015–HervéBaron
  158. 158. HERVE BARON ©2015–HervéBaron Quality Control
  159. 159. HERVE BARON ©2015–HervéBaron Slump Sampling Temperature Quality Control
  160. 160. HERVE BARON ©2015–HervéBaron Quality Control
  161. 161. HERVE BARON ©2015–HervéBaron Cost Control
  162. 162. HERVE BARON ©2015–HervéBaron Insurance
  163. 163. HERVE BARON ©2015–HervéBaron Contracts P.O. Sub P.O. P.O. Main Contract Purchase Orders Sub-Contracts EPC Sub
  164. 164. HERVE BARON ©2015–HervéBaron Contracts Main Contract EPC Terms and Conditions Price Schedule Performance guarantees Technical basis Specifications, codes & stds
  165. 165. HERVE BARON ©2015–HervéBaron Contracts E P C
  166. 166. HERVE BARON ©2015–HervéBaron Contracts ∑ + x%
  167. 167. HERVE BARON ©2015–HervéBaron Construction contracts Civil
  168. 168. HERVE BARON ©2015–HervéBaron Construction contracts Mechanical
  169. 169. HERVE BARON ©2015–HervéBaron Construction contracts E&I
  170. 170. HERVE BARON ©2015–HervéBaron Construction contracts General Contractor
  171. 171. HERVE BARON ©2015–HervéBaron Contracts Terms and Conditions Main Contract EPC Obligations of the 2 parties Limit of liability Penalties in case of bad performance Conflict resolution
  172. 172. HERVE BARON ©2015–HervéBaron Quality Assurance (QA)
  173. 173. HERVE BARON ©2015–HervéBaron Quality Assurance (QA)
  174. 174. HERVE BARON ©2015–HervéBaron Quality Assurance (QA)
  175. 175. HERVE BARON ©2015–HervéBaron Quality Assurance (QA)
  176. 176. HERVE BARON ©2015–HervéBaron Discipline code A Instrumentation & Control C Civil engineering E Electrical G Project general documents J Mechanical K Safety M Piping & Layout P Processes S Steel Structures V Vessels – Heat exchangers W Materials – Welding Document code 1 Installation drawings 2 Detail drawings 3 Diagrams 4 Lists – Bill of Quantities 5 Isometrics 6 Calculation notes 7 Specifications 8 Data sheets 9 Requisitions Document Control
  177. 177. HERVE BARON ©2015–HervéBaron Document Control
  178. 178. HERVE BARON ©2015–HervéBaron Document Control Engineering Documents submitted to client Client Approval/ Comments Vendors Documents submission Comments
  179. 179. HERVE BARON ©2015–HervéBaron Intranet / Internet Intranet / Internet Breakdown structures Projects Interfaces Reports Satellite Engineering Center Center 1 Sr. Mgmt Center 2 Sr. Mgmt Construction Site Electronic Document Management System Engineering documents Vendor documents Correspondence etc. Electronic Document Management System
  180. 180. HERVE BARON ©2015–HervéBaron Interface Management
  181. 181. HERVE BARON ©2015–HervéBaron 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PLANT START-UP PIPING PRE-FABRICATION & INSTALLATION X X X X X X X X X X PIPING MATERIAL & DRAWINGS AT SITE PIPING MATERIAL MANUFACTURING & SHIPPING X X X X X X PURCHASE OF PIPING MATERIAL TECHNICAL & COMMERCIAL CLARIFICATIONS X X CALL FOR TENDER FOR PIPING MATERIAL PREPARE PIPING MATERIAL TAKE-OFF X PIPING ROUTING STUDIES X X X PIPING & INSTRUMENTATION DIAGRAMS (PIDs) PROJECT SCHEDULE MONTH 1 1 2 3 3 4 5 2 4 5 5 Scheduling
  182. 182. HERVE BARON ©2015–HervéBaron Critical path of an Oil & Gas Project Extract from the book: ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015, page 225
  183. 183. HERVE BARON ©2015–HervéBaron Progress Monitoring How would you measure progress?
  184. 184. HERVE BARON ©2015–HervéBaron Progress Monitoring
  185. 185. HERVE BARON ©2015–HervéBaron Progress Monitoring
  186. 186. HERVE BARON ©2015–HervéBaron Progress Monitoring
  187. 187. HERVE BARON ©2015–HervéBaron 15 years ago: 2D Today: 3D Tomorrow: 3D & data IT
  188. 188. HERVE BARON ©2015–HervéBaron IT
  189. 189. HERVE BARON ©2015–HervéBaron Safety
  190. 190. HERVE BARON ©2015–HervéBaron Safety Guard Rail System with Toe Boards Cross Bracing Planking Runner Bearer Longitudinal Brace Post Sill
  191. 191. HERVE BARON ©2015–HervéBaron Safety
  192. 192. HERVE BARON ©2015–HervéBaron Human resources / career path 3-5 yrs 5 yrs Graduate Engineer, 25 years old 5-7 yrs 40-45 yrs oldProject Manager Engineering Manager/ Deputy Project Manager Project Engineer Process Engineer Note: the career pattern shown here is a very fast track one to the PM position... One would enjoy oneself just as well taking more time!
  193. 193. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide 2nd edition Do you want to know more... Much more?
  194. 194. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents
  195. 195. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents Discipline presentation: activities and deliverables
  196. 196. ©2015–HervéBaron HERVE BARON The work of each Engineering discipline is described
  197. 197. ©2015–HervéBaron HERVE BARON Design activities are explained, e.g., Plant Equipment layout
  198. 198. ©2015–HervéBaron HERVE BARON Complex activities, such as QRA, are explained through a practical example.
  199. 199. ©2015–HervéBaron HERVE BARON A sample of all common Engineering documents is included
  200. 200. ©2015–HervéBaron HERVE BARON Difference between Engineering and Shop drawings
  201. 201. ©2015–HervéBaron HERVE BARON Understand the main technical aspects, e.g., DCS vs ESD
  202. 202. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents The overall process
  203. 203. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents
  204. 204. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents
  205. 205. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide - 2nd edition Table of Contents
  206. 206. ©2015–HervéBaron HERVE BARON The Oil & Gas Engineering Guide 2nd edition Order direct from the publisher: http://www.editionstechnip.com/en/catal ogue-detail/1111/oil-gas-engineering- guide-the.html

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