Colour Television                                                                                                         ...
EN 2           1.              L03.2L AA                           Technical Specifications, Connections and Chassis Overv...
Technical Specifications, Connections and Chassis Overview               L03.2L AA                  1.   EN 31.3   Chassis...
EN 4         2.             L03.2L AA                 Safety Instructions, Warnings, and Notes2. Safety Instructions, Warn...
Directions for Use            L03.2L AA                   3.        EN 5            semiconductors in the unit, irrespecti...
EN 6        4.            L03.2L AA               Mechanical Instructions4. Mechanical Instructions      Index of this cha...
Service Modes, Error Codes, and Fault Finding                      L03.2L AA                 5.          EN 75. Service Mo...
EN 8          5.             L03.2L AA                Service Modes, Error Codes, and Fault Finding        •   Clear. Eras...
Service Modes, Error Codes, and Fault Finding                     L03.2L AA                   5.           EN 9        con...
EN 10        5.             L03.2L AA                Service Modes, Error Codes, and Fault Finding5.5   Error Codes      I...
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
Philips 14 pt3005 55 chasis l03.2l_aa
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Philips 14 pt3005 55 chasis l03.2l_aa

  1. 1. Colour Television Chassis L03.2L AA E_14560_000.eps 260204 Contents Page 1. Technical Specifications, Connections and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 4 3. Directions for Use 5 4. Mechanical Instructions 6 5. Service Modes, Error Codes, and Fault Finding 7 6. Block Diagrams, Testpoint Overviews, and Waveforms Block Diagram 11 I2C and Supply Voltage Overview 12 Testpoint Overview Mono Carrier and CRT Panel 13 7. Circuit Diagrams and PWB Layouts Diagram PWB Mono Carrier: Power Supply (A1)14 21-24 Mono Carrier: Deflection (A2)15 21-24 Mono Carrier: Tuner IF (A3)16 21-24 Mono Carrier: Video Processing (A4)17 21-24 Mono Carrier: Audio - BTSC Stereo Decoder (A5)18 21-24 Mono Carrier: Audio Amplifier + Mono Sound Processing (A6)19 21-24 Mono Carrier: Front I/O + Front Control + Headphone (A7)20 21-24 CRT Panel (B1)25 26 8. Alignments 27 9. Circuit Descriptions, List of Abbreviations, and IC Data Sheets34 Abbreviation List 37 10. Spare Parts List 39 11. Revision List 42© Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic,mechanical, photocopying, or otherwise without the prior permission of Philips.Published by JH 0564 TV Service Printed in the Netherlands Subject to modification EN 3122 785 15381
  2. 2. EN 2 1. L03.2L AA Technical Specifications, Connections and Chassis Overview1. Technical Specifications, Connections and Chassis Overview Index of this chapter: Mini Jack: Audio Head phone - Out 1.1 Technical Specifications Bk - Head phone 8 - 600 ohm / <4 mW ot 1.2 Connection Overview 1.3 Chassis Overview Cinch: Video CVBS - In, Audio - In Ye - Video CVBS 1 VPP / 75 ohm jq Note: Figures below can deviate slightly from the actual Wh - Audio L 0.2 VRMS / 10 kohm jq situation, due to the different set executions. Rd - Audio R 0.2 VRMS / 10 kohm jq 1.2.2 Rear Connections1.1 Technical Specifications1.1.1 Vision Display type : CRT, DV, FSQ Screen size : 14” (37 cm), 4:3 : 21” (55 cm), 4:3 Tuning system : PLL TV Colour systems : NTSC M/N 3.58 Video playback : NTSC M/N 3.58, 4.43 75 Ohm ANT. : PAL B/G Channel selections : 181 presets : Full-Cable E_14560_015.eps1.1.2 Sound 260204 Sound systems : FM-mono Figure 1-2 Rear connections (3005-models) : BTSC with SAP FM Ant (3205-models) 1 - F type 75 ohm, coax D Maximum power (WRMS) : 1 x 1 (3005-models) : 2 x 1 (3205-models)1.1.3 Miscellaneous Power supply: - Mains voltage (VAC) : 220-240 (/44 models) : 105-132 (/55 models) - Mains frequency (Hz) : 50 / 60 Ambient conditions: - Temperature range (°C) : +5 to +40 - Maximum humidity : 90% R.H.1.2 Connection Overview Note: The following connector colour abbreviations are used (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, and Ye= Yellow.1.2.1 Front Connections INSTALL/MENU INSTALL MENU POWER - VOLUME + CHANNEL AUDIO L CHANNEL VIDEO AUDIO R - VOLUME + IR LED E_14560_014.eps 220304 Figure 1-1 Front connections
  3. 3. Technical Specifications, Connections and Chassis Overview L03.2L AA 1. EN 31.3 Chassis Overview B1 CRT PANEL POWER SUPPLY A1 DEFLECTION A2 TUNER IF A3 IF, VIDEO PROCESSING, CONTROL, AND SYNC. A4 MONO CARRIER AUDIO BTSC STEREO DECODER A5 AUDIO AMP + MONO SOUND PROC. A6 FRONT I/O + FRONT CONTROL + HEADPHONE A7 E_14560_013.eps 240304 Figure 1-3 Chassis overview
  4. 4. EN 4 2. L03.2L AA Safety Instructions, Warnings, and Notes2. Safety Instructions, Warnings, and Notes Index of this chapter: 1. Perform the “general repair instruction” noted above. 2.1 Safety Instructions 2. Clean the power supply and deflection circuitry on the 2.2 Maintenance Instructions chassis. 2.3 Warnings 3. Clean the picture tube panel and the neck of the picture 2.4 Notes tube.2.1 Safety Instructions 2.3 Warnings Safety regulations require that during a repair: • In order to prevent damage to ICs and transistors, avoid all • Connect the set to the Mains (AC Power) via an isolation high voltage flashovers. In order to prevent damage to the transformer (> 800 VA). picture tube, use the method shown in figure “Discharge • Replace safety components, indicated by the symbol h, picture tube”, to discharge the picture tube. Use a high only by components identical to the original ones. Any voltage probe and a multi-meter (position VDC). Discharge other component substitution (other than original type) may until the meter reading is 0 V (after approx. 30 s). increase risk of fire or electrical shock hazard. • Wear safety goggles when you replace the CRT. Safety regulations require that after a repair, the set must be V returned in its original condition. Pay in particular attention to the following points: • General repair instruction: as a strict precaution, we advise you to re-solder the solder connections through which the horizontal deflection current is flowing. In particular this is valid for the: 1. Pins of the line output transformer (LOT). 2. Fly-back capacitor(s). 3. S-correction capacitor(s). E_06532_007.eps 250304 4. Line output transistor. 5. Pins of the connector with wires to the deflection coil. Figure 2-1 Discharge picture tube 6. Other components through which the deflection current flows. • All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling Note: This re-soldering is advised to prevent bad connections during repair can reduce life drastically. Make sure that, due to metal fatigue in solder connections, and is therefore only during repair, you are connected with the same potential as necessary for television sets more than two years old. the mass of the set by a wristband with resistance. Keep • Route the wire trees and EHT cable correctly and secure components and tools also at this same potential. Available them with the mounted cable clamps. ESD protection equipment: • Check the insulation of the Mains (AC Power) lead for – Complete kit ESD3 (small tablemat, wristband, external damage. connection box, extension cable and earth cable) 4822 • Check the strain relief of the mains (AC Power) cord for 310 10671. proper function, to prevent the cord from touching the CRT, – Wristband tester 4822 344 13999. hot components, or heat sinks. • Be careful during measurements in the high voltage • Check the electrical DC resistance between the Mains (AC section. Power) plug and the secondary side (only for sets which • Never replace modules or other components while the unit have a Mains (AC Power) isolated power supply): is switched "on". 1. Unplug the Mains (AC Power) cord and connect a wire • When you align the set, use plastic rather than metal tools. between the two pins of the Mains (AC Power) plug. This will prevent any short circuits and the danger of a 2. Set the Mains (AC Power) switch to the "on" position circuit becoming unstable. (keep the Mains (AC Power) cord unplugged!). 3. Measure the resistance value between the pins of the Mains (AC Power) plug and the metal shielding of the 2.4 Notes tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm. 2.4.1 General 4. Switch "off" the set, and remove the wire between the two pins of the Mains (AC Power) plug. • Check the cabinet for defects, to avoid touching of any • Measure the voltages and waveforms with regard to the inner parts by the customer. chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the2.2 Maintenance Instructions Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated We recommend a maintenance inspection carried out by otherwise) and picture carrier at 475.25 MHz for PAL, or qualified service personnel. The interval depends on the usage 61.25 MHz for NTSC (channel 3). conditions: • Where necessary, measure the waveforms and voltages • When a customer uses the set under normal with (D) and without (E) aerial signal. Measure the circumstances, for example in a living room, the voltages in the power supply section both in normal recommended interval is three to five years. operation (G) and in stand-by (F). These values are • When a customer uses the set in an environment with indicated by means of the appropriate symbols. higher dust, grease, or moisture levels, for example in a • The semiconductors indicated in the circuit diagram and in kitchen, the recommended interval is one year. the parts lists, are interchangeable per position with the • The maintenance inspection includes the following actions:
  5. 5. Directions for Use L03.2L AA 3. EN 5 semiconductors in the unit, irrespective of the type – To reach at least a solder-tip temperature of 400°C. indication on these semiconductors. – To stabilise the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.2.4.2 Schematic Notes • Adjust your solder tool so that a temperature around 360°C - 380°C is reached and stabilised at the solder joint. • All resistor values are in ohms and the value multiplier is Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of often used to indicate the decimal point location (e.g. 2K2 tips will rise drastically and flux-fluid will be destroyed. To indicates 2.2 kohm). • Resistor values with no multiplier may be indicated with avoid wear-out of tips, switch “off” unused equipment or reduce heat. either an "E" or an "R" (e.g. 220E or 220R indicates 220 • Mix of lead-free soldering tin/parts with leaded soldering ohm). • All capacitor values are given in micro-farads (µ= x10-6), tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If not to avoid, clean carefully the nano-farads (n= x10-9), or pico-farads (p= x10-12). solder-joint from old tin and re-solder with new tin. • Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF). • Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be • An "asterisk" (*) indicates component usage varies. Refer purchased at external companies. to the diversity tables for the correct values. • The correct component values are listed in the Spare Parts • For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will List. Therefore, always check this list when there is any be available till the end of the service period. For the repair doubt. of such sets nothing changes.2.4.3 Lead Free Solder In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method: Philips CE is going to produce lead-free sets (PBF) from • Always use the highest temperature to solder, when using 1.1.2005 onwards. SAC305 (see also instructions below). • De-solder thoroughly (clean solder joints to avoid mix of two alloys). P Caution: For BGA-ICs, you must use the correct temperature- profile, which is coupled to the 12NC. For an overview of these b profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the Figure 2-2 Lead-free logo "Magazine", chapter "Workshop information". For additional questions please contact your local repair help This sign normally has a diameter of 6 mm, but if there is less desk. space on a board also 3 mm is possible. Regardless of this logo (is not always present), one must treat all sets from this date 2.4.4 Practical Service Precautions onwards according to the following rules • It makes sense to avoid exposure to electrical shock. Due to lead-free technology some rules have to be respected While some sources are expected to have a possible by the workshop during a repair: dangerous impact, others of quite high potential are of • Use only lead-free soldering tin Philips SAC305 with order limited current and are sometimes held in less regard. code 0622 149 00106. If lead-free solder paste is required, • Always respect voltages. While some may not be please contact the manufacturer of your soldering dangerous in themselves, they can cause unexpected equipment. In general, use of solder paste within reactions that are best avoided. Before reaching into a workshops should be avoided because paste is not easy to powered TV set, it is best to test the high voltage insulation. store and to handle. It is easy to do, and is a good service precaution. • Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able3. Directions for Use You can download this information from the following websites: http://www.philips.com/support http://www.p4c.philips.com
  6. 6. EN 6 4. L03.2L AA Mechanical Instructions4. Mechanical Instructions Index of this chapter: 4.3 Rear Cover Mounting 4.1 Rear Cover Removal 4.2 Service Position Main Panel Before you mount the rear cover, perform the following checks: 4.3 Rear Cover Mounting 1. Check whether the mains cord is mounted correctly in its guiding brackets.4.1 Rear Cover Removal 2. Re-place the strain relief of the AC power cord into the cabinet. 3. Check whether all cables are replaced in their original 1. Remove all fixation screws of the rear cover. position 2. Now pull the rear cover in backward direction to remove it.4.2 Service Position Main Panel 1. Disconnect the strain relief of the AC power cord. 2. Remove the main panel, by pushing the two center clips outward [1]. At the same time pull the panel away from the CRT [2]. 3. If necessary, disconnect the degaussing coil by removing the cable from the (red) connector 1512. 4. Move the panel somewhat to the left and flip it 90 degrees [3], with the components towards the CRT. 1 1 A 2 3 B CL 16532016_006.eps 220501 Figure 4-1 Service Position
  7. 7. Service Modes, Error Codes, and Fault Finding L03.2L AA 5. EN 75. Service Modes, Error Codes, and Fault Finding Index of this chapter: • All picture settings at 50 % (brightness, color contrast, 5.1 Test Points hue). 5.2 Service Modes • Bass, treble and balance at 50 %; volume at 25 %. 5.3 Problems and Solving Tips • All service-unfriendly modes (if present) are disabled, like: 5.4 ComPair – (Sleep) timer, 5.5 Error Codes – Child/parental lock, 5.6 The Blinking LED Procedure – Blue mute, 5.7 Protections – Hotel/hospitality mode 5.8 Repair Tips – Auto switch-off (when no “IDENT” video signal is received for 15 minutes), – Skip / blank of non-favorite presets / channels,5.1 Test Points – Auto store of personal presets, – Auto user menu time-out. This chassis is equipped with test points in the service printing. • Operation hours counter. In the schematics test points are identified with a rectangle box • Software version. around Fxxx or Ixxx. On the PCB, test points are specifically • Option settings. mentioned in the service manual as “half moons” with a dot in • Error buffer reading and erasing. the center. • Software alignments. Perform measurements under the following conditions: How to enter SDAM • Service Default Alignment Mode. Use one of the following methods: • Video: color bar signal. • Use a standard customer RC-transmitter and key in the • Audio: 3 kHz left, 1 kHz right. code 062596 directly followed by the “M” (menu) button or • Short jumper wires 9257 and pin 4 of 7200 on the mono carrier (see Fig. 8-1) and apply AC power. Then press the5.2 Service Modes power button (remove the short after start-up). Caution: Entering SDAM by shortening wires 9257 and pin Service Default Alignment Mode (SDAM) offers several 4 of 7200 will override the +8V-protection. Do this only for features for the service technician. a short period. When doing this, the service-technician must know exactly what he is doing, as it could lead to There is also the option of using ComPair, a hardware interface damaging the set. between a computer (see requirements below) and the TV • Or via ComPair. chassis. It offers the ability of structured trouble shooting, test pattern generation, error code reading, software version After entering SDAM, the following screen is visible, with S at readout, and software upgrading. the upper right side for recognition. Minimum Requirements: a Pentium Processor, Windows 95/ 98, and a CD-ROM drive (see also paragraph “ComPair”). Table 5-1 SW Cluster L L L L A A A B C D X . Y S E R R X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X SW Software UOC Special Cluster name UOC type Diversity Features C L E A R C L E A R ? O P T I O N S > L3SUM1 L03UM1 x.y TDA9377 55K Mono A K B 0 T U N E R > ROM Size W H I T E T O N E > G E O M E T R Y > L3SUN1 L03UN1 x.y TDA9377 55K Stereo A U D I O > ROM Size (non DBX) Abbreviations in Software name: U = Nafta, M = Mono, N = Stereo. CL 36532044_033.eps 1306035.2.1 Service Default Alignment Mode (SDAM) Figure 5-1 SDAM menu Purpose • To change option settings. • To create a predefined setting to get the same • LLLL. This is the operation hours counter. It counts the measurement results as given in this manual. normal operation hours, not the standby hours. • To display / clear the error code buffer. • AAABCD-X.Y. This is the software identification of the • To override SW protections. main micro controller: • To perform alignments. – A = the project name (L03). • To start the blinking LED procedure. – B = the region: E= Europe, A= Asia Pacific, U= NAFTA, L= LATAM. Specifications – C = the feature of software diversity: N = stereo non- DBX, S = stereo dBx, M = mono, D = DVD Table 5-2 SDM default settings – D = the language cluster number: – X = the main software version number. – Y = the sub software version number. Default • S. Indication of the actual mode. S= SDAM= Service Region Freq. (MHz) system Default Alignment mode. Europe, AP-PAL/Multi 475.25 PAL B/G • Error buffers. Five errors possible. NAFTA, AP-NTSC, LATAM 61.25 (ch. 3) NTSC M • Option bytes. Seven codes possible.
  8. 8. EN 8 5. L03.2L AA Service Modes, Error Codes, and Fault Finding • Clear. Erase the contents of the error buffer. Select the White line around picture elements and text CLEAR menu item and press the CURSOR RIGHT key. Decrease the SHARPNESS value when: The content of the error buffer is cleared. • The picture improves after you have pressed the “Smart • Options. To set the Option Bytes. See chapter 8.3.1 for a Picture” button on the remote control. detailed description. The new “Personal” preference value is automatically stored. • AKB. Disable (0) or enable (1) the “black current loop” (AKB = Auto Kine Bias). Snowy picture • Tuner. To align the Tuner. See chapter 8.3.2 for a detailed • No or bad antenna signal. Connect a proper antenna description. signal. • White Tone. To align the White Tone. See chapter 8.3.3 • Antenna not connected. Connect the antenna. for a detailed description. • No channel / pre-set is stored at this program number. Go • Geometry. To align the set geometry. See chapter 8.3.4 to the INSTALL menu and store a proper channel at this for a detailed description. program number. • Audio. Use default value (Stereo set only), align when • The tuner is faulty (in this case the CODES line will contain necessary. See chapter 8.3.x for a detailed description. error number 10). Check the tuner and replace / repair if necessary. How to navigate • In SDAM, select menu items with the CURSOR UP/DOWN Snowy picture and/or unstable picture key on the remote control transmitter. The selected item • A scrambled or decoded signal is received. will be highlighted. When not all menu items fit on the screen, move the CURSOR UP/DOWN key to display the Black and white picture next / previous menu items. Increase the COLOR value when: • With the CURSOR LEFT/RIGHT keys, it is possible to: • The picture improves after you have pressed the “Smart – Activate the selected menu item. Picture” button on the remote control. – Change the value of the selected menu item. The new “Personal” preference value is automatically stored. – Activate the selected submenu. • When you press the MENU button twice, the set will switch Menu text not sharp enough to the normal user menus (with the SDAM mode still active in the background). To return to the SDAM menu press the Decrease the CONTRAST value when: The picture improves after you have pressed the “Smart OSD / STATUS button. Picture” button on the remote control. • When you press the MENU key in a submenu, you will return to the previous menu. The new “Personal” preference value is automatically stored. 5.3.2 Sound Problems How to store settings To store settings, leave the SDAM mode with the Standby button on the remote. No sound or sound too loud (after channel change / switching on) How to exit Increase / decrease the VOLUME level. Press the Smart Sound button repeatedly to access 4 different Switch the set to STANDBY by pressing the power button on types of sound settings and choose your desired setting. the remote control (if you switch the set off by removing the AC power, the set will return in SDAM when AC power is re- applied). The error buffer is not cleared. 5.4 ComPair5.3 Problems and Solving Tips 5.4.1 Introduction5.3.1 Picture Problems ComPair (Computer Aided Repair) is a service tool for Philips Consumer Electronics products. ComPair is a further Note: Below described problems are all related to the TV development on the European DST (service remote control), which allows faster and more accurate diagnostics. ComPair settings. The procedures to change the value (or status) of the has three big advantages: different settings are described. • ComPair helps you to quickly get an understanding on how to repair the chassis in a short time by guiding you No colors / noise in picture systematically through the repair procedures. 1. Press the MENU button on the remote control. • ComPair allows very detailed diagnostics (on I2C level) and 2. Select the INSTALLATION sub menu. is therefore capable of accurately indicating problem areas. 3. Select and change the SYSTEM setting until picture and You do not have to know anything about I2C commands sound are correct. yourself because ComPair takes care of this. 4. Select the STORE menu item. • ComPair speeds up the repair time since it can automatically communicate with the chassis (when the Colors not correct / unstable picture microprocessor is working) and all repair information is 1. Press the MENU button on the remote control. directly available. When ComPair is installed together with 2. Select the INSTALLATION sub menu. the SearchMan electronic manual of the defective chassis, 3. Select and change the SYSTEM setting until picture and schematics and PWBs are only a mouse click away. sound are correct. 4. Select the STORE menu item. 5.4.2 Specifications Picture too dark or too bright ComPair consists of a Windows based faultfinding program Increase / decrease the BRIGHTNESS and / or the and an interface box between PC and the (defective) product. CONTRAST value when: The ComPair interface box is connected to the PC via a serial • The picture improves after you have pressed the “Smart or RS232 cable. Picture” button on the remote control. In this chassis, the ComPair interface box and the TV • The picture improves after you have switched on the communicate via a bi-directional service cable via the service Customer Service Mode The new “Personal” preference value is automatically stored.
  9. 9. Service Modes, Error Codes, and Fault Finding L03.2L AA 5. EN 9 connector (located on the Main panel, (see figure "Top view Mono Carrier" in chapter 8 "Alignments"). TO I2C SERVICE CONNECTOR The ComPair faultfinding program is able to determine the problem of the defective television. ComPair can gather diagnostic information in two ways: • Automatic (by communication with the television): ComPair can automatically read out the contents of the entire error buffer. Diagnosis is done on I2C level. ComPair can access the I2C bus of the television. ComPair can send and receive I2C commands to the micro controller of the PC VCR Power I2C 9V DC television. In this way, it is possible for ComPair to E_06532_008.eps communicate (read and write) to devices on the I2C busses 180804 of the TV-set. • Manually (by asking questions to you): Automatic Figure 5-2 ComPair connection diagnosis is only possible if the micro controller of the television is working correctly and only to a certain extent. 5.4.4 How to Order When this is not the case, ComPair will guide you through the faultfinding tree by asking you questions (e.g. Does the screen give a picture? Click on the correct answer: YES / ComPair order codes (EU/AP/LATAM): NO) and showing you examples (e.g. Measure test-point I7 • Starter kit ComPair32/SearchMan32 software and and click on the correct oscillogram you see on the ComPair interface (excl. transformer): 3122 785 90450. oscilloscope). You can answer by clicking on a link (e.g. • ComPair interface (excl. transformer): 4822 727 21631. text or a waveform picture) that will bring you to the next • Starter kit ComPair32 software (registration version): 3122 step in the faultfinding process. 785 60040. • Starter kit SearchMan32 software: 3122 785 60050. By a combination of automatic diagnostics and an interactive • ComPair32 CD (update): 3122 785 60070 (year 2002), question / answer procedure, ComPair will enable you to find 3122 785 60110 (year 2003 onwards). most problems in a fast and effective way. • SearchMan32 CD (update): 3122 785 60080 (year 2002), 3122 785 60120 (year 2003), 3122 785 60130 (year 2004). Besides fault finding, ComPair provides some additional • ComPair firmware upgrade IC: 3122 785 90510. features like: • Transformer (non-UK): 4822 727 21632. • Up- or downloading of pre-sets. • Transformer UK: 4822 727 21633. • Managing of pre-set lists. • ComPair interface cable: 3122 785 90004. • Emulation of the Dealer Service Tool (DST). • ComPair interface extension cable: 3139 131 03791. • If both ComPair and SearchMan (Electronic Service Manual) are installed, all the schematics and the PWBs of 5.4.5 Error Buffer the set are available by clicking on the appropriate hyperlink. The error code buffer contains all detected errors since the last Example: Measure the DC-voltage on capacitor C2568 time the buffer was erased. The buffer is written from left to (Schematic/Panel) at the Mono-carrier. right. When an error occurs that is not yet in the error code – Click on the Panel hyperlink to automatically show the buffer, it is written at the left side and all other errors shift one PWB with a highlighted capacitor C2568. position to the right. – Click on the Schematic hyperlink to automatically show the position of the highlighted capacitor. 5.4.6 How To Read the Error Buffer5.4.3 How to Connect ComPair You can read the error buffer in 3 ways: • On screen via the SDAM (only if you have a picture). 1. First, install the ComPair Browser software (see the Quick Examples: Reference Card for installation instructions). – ERROR: 0 0 0 0 0: No errors detected 2. Connect the RS232 interface cable between a free serial – ERROR: 6 0 0 0 0: Error code 6 is the last and only (COM) port of your PC and the PC connector (marked with detected error “PC”) of the ComPair interface. – ERROR: 9 6 0 0 0: Error code 6 was first detected and 3. Connect the AC power adapter to the supply connector error code 9 is the last detected (newest) error (marked with “POWER 9V DC”) on the ComPair interface. • Via the blinking LED procedure (when you have no 4. Switch the ComPair interface OFF. picture). See next paragraph. 5. Switch the television set OFF (remove the AC power). • Via ComPair. 6. Connect the ComPair interface cable between the connector on the rear side of the ComPair interface 5.4.7 How to Clear the Error Buffer (marked with “I2C”) and the ComPair connector on the mono carrier (see figure "Top view Mono Carrier" in The error code buffer is cleared in the following cases: chapter 8 "Alignments"). • By activation of the CLEAR command in the SDAM menu: 7. Plug the AC power adapter in the AC power outlet and • If the content of the error buffer has not changed for 50 switch on the interface. The green and red LEDs light up hours, it resets automatically. together. The red LED extinguishes after approx. 1 second while the green LED remains lit. Note: 8. Start the ComPair program and read the “introduction” When leaving SDAM by disconnecting the set from AC power, chapter. the error buffer is not reset.
  10. 10. EN 10 5. L03.2L AA Service Modes, Error Codes, and Fault Finding5.5 Error Codes In case of non-intermittent faults, clear the error buffer before you begin the repair. These to ensure that old error codes are no longer present. If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error code and not the actual cause (e.g., a fault in the protection detection circuitry can also lead to a protection). Table 5-3 Error Code Table ERROR Device Error description Check item Diagram 0 Not applicable No Error - - 1 Not applicable X-Ray Protection (USA) 7421, 2423, 6421, 6422 A2 2 Not applicable Horizontal Protection 7421, 7422, 7423 A2 3 Not applicable Vertical Protection 7461, 7462, 7463, 7464, 7465, 7466 A2 4 TDA9853H Tone control & Audio processor I2C 7861 (Stereo/Sap) A5 identification error 5 TDA93XX POR 3.3V / 8V Protection 7200, 7541, 7491, 7493, 7496 A4, A1 6 I2C bus General I2C bus error 7200, 3604, 3605 A4 7 Not applicable - - - 8 Not applicable E/W Protection (Large Screen) - - 9 M24C16 NVM I2C identification error 7641, 3641, 3642, 3643 A4 10 Tuner Tuner I2C identification error 1000, 3003, 3004 A3 11 Not applicable Black current loop protection 3313, 7307, 7308, 7309, 7310, 7311, 7312, 7313, B1 7314, 7315, 7316, 7317, 7318, CRT 12 Not applicable MAP I2C identification error (USA) - - 13 Not applicable VC I2C identification error (Eu) - - 14 Not applicable DVD I2C identification error - -5.6 The Blinking LED Procedure 5.8 Repair Tips Via this procedure, you can make the contents of the error Below some failure symptoms are given, followed by a repair buffer visible via the front LED. This is especially useful when tip. there is no picture. • Set is dead and makes hiccupping sound. “Main Supply” is available. Hiccupping stops when de-soldering When the SDAM is entered, the LED will blink the contents of L5563, meaning that problem is in the “Main Supply” line. the error-buffer. No output voltages at LOT, no horizontal deflection. • n short blinks (n = 1 - 14), Reason: line transistor 7421 is defective. • When all the error-codes are displayed, the sequence • Set is dead, and makes no sound. Check power supply finishes with a LED blink of 3 s, IC 7520. Result: voltage at pins 2, 6, 7, 9 and 11 are about • The sequence starts again. 180 V and pin 14 is 0 V. The reason why the voltage on these pins is so high is because the output driver (pin 11) Example of error buffer: 12 9 6 0 0 has an open load. That is why MOSFET 7521 is not able to After entering SDAM: switch. Reason: feedback resistor 3523 is defective. • 12 short blinks followed by a pause of 3 s, Caution: be careful measuring on the gate of 7521; • 9 short blinks followed by a pause of 3 s, circuitry is very high ohmic and can easily be damaged! • 6 short blinks followed by a pause of 3 s, • Set is in hiccup mode and shuts down after 8 s. Blinking • 1 long blink of 3 s to finish the sequence, LED (set in SDM mode) indicates error 5. As it is unlikely • the sequence starts again. that the “POR” and “+8V protection” happen at the same time, measure the “+8V”. If this voltage is missing, check transistor 7491 and 7496.5.7 Protections • Set is non-stop in hiccup mode. Set is in over current mode; check the secondary sensing (opto coupler 7515) If a fault situation is detected an error code will be generated and the “Main Supply” voltage. Signal “Stdby_con” must be and if necessary the set will be put in the protection mode. logic low under normal operation conditions and goes to Blinking of the red LED at a frequency of 3 Hz indicates the high (3.3 V) under standby and fault conditions. protection mode. In some error cases, the microprocessor • Set turns on, but without picture and sound. The screen does not put the set in the protection mode. The error codes of shows snow, but OSD and other menus are okay. Blinking the error buffer can be read via the service menu (SDAM), the LED procedure indicates error 11, so problem is expected blinking LED procedure or via ComPair. in the tuner (pos. 1000). Check presence of supply voltages. As “Vlotaux+5V” at pin 5 and 7 are okay, To get a quick diagnosis the chassis has one service modes “VT_supply” at pin 9 is missing. Conclusion: resistor 3449 implemented: and 3450 are defective • The Service Default Alignment Mode (SDAM). Start-up of the set in a predefined way and adjustment of the set via a menu and with the help of test patterns.

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