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VJSOLAR ASIA
GREEN ENERGY FROM SUN
4-126/2A, Old court road, adjacent to Shantha biotech, Athvelly village,
Medchal, Ranga...
Models

MVJS-1, MVJS-2, MVJS-3

Nominal module of machine

Length x Width x Height : 1500 x 1100 x 50MM, 2000 x
1400x 50MM...
1

Multi Blade Aluminum cutting machine supplied to Sri Swami Sai -- 2010
2

Laminator 2.2 x 2.2meter supplied to Neeti Euro, Gujarat --2011
3

Laser cutting, Laminator 2.2 x 1.8 meter & Sun Simulator supplied to Archana Solar—
Andhra Pradesh--2012
4

Laser cutting & Laminator 2.2 x 2.2meter supplied to Macro Solar Solar—Andhra
Pradesh--2012
5

Laser cutting, Laminator 2.2 x 2.2 meter & Sun Simulator supplied to JJ Solar—Andhra
Pradesh--2013
6

Cell tester, Laser cutting, Laminator 2 .2x 2.2 meter , Module Tester --RRG Solar
Lucknow-2013
7

Laser cutting, Laminator 2 x 1.4 meter Proton Solar Kanpur--2013
8

Module Tester--Macro Solar Andhra Pradesh--2013
9

Laser machine and Laminator 1.5x1.1Meter-Switch Gear Industries Andhra Pradesh-2013
10

Laser machine, Module tester and Laminator 2.2x2.2Meter-Sanjeev Industries
Andhra Pradesh--2013
Technical Inputs

Specifications

Project Capacity

10MW
Oil heating, heat exchange method for lamination

Technology

Dio...
For the 10MW solar module manufacturing unit VJSolar Asia suggest the
following equipment.
Cell Testing Machine ---Equipme...
Cell Tester
Specifications

Std

Range of light intensity

100mW/cm²

Light intensity non
uniformity

±3%

Instability deg...
Laser cutting machine

VJSA-50YAG

Laser Power

50W

Laser

YAG

Scribing Speed

100mm/sec

Scribing Accuracy

±10µm

Cool...
Model

VJSA-TCTS

Lamp Spectrum

In line with iec60904-9
spectral Irradiance distribution
requirement(AM1.5)

Light Intens...
Laminator

Laminator VJSA-LSEMI-2.2X2.2

Laminating Size

2.2x2.2meter

Temperature control precision

±1°C

Temperature u...
Aluminum Cutting
Machine

Location precision:≤0.20mm
Corner error:±5’
Cutter side vertical: ≤0.10mm/100mm
Cutter side plat...
PUNCHING MACHINE
Nominal pressure:50KN
Nominal stroke:10mm
Stroke of upper moveable bench:0-50mm
Maximum die height:145mm
...
Plant Layout, Model-1
Plant Layout, Model-2
Terms & Conditions

i.

Quote CIF Mumbai, 100% TT before dispatch.

ii.

Civil and electrical works under scope customer.
...
Scope of Work

01.Design of the module manufacturing facility.
02.Design of plant layout.
03.Supply of solar module manufa...
Solar Panel Manufacturers
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Solar Panel Manufacturers

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Solar Panel Manufacturing machines

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Solar Panel Manufacturers

  1. 1. VJSOLAR ASIA GREEN ENERGY FROM SUN 4-126/2A, Old court road, adjacent to Shantha biotech, Athvelly village, Medchal, Ranga Reddy dist, Hyderabad 501 401, Andhra Pradesh, India. Web: www.vjsolarasia.com; mail: srinivas@vjsolar.asia Contact details: +91 8143011129; +91 799855517 TIN: 28562722800 VJ Solar Installed one 15MW solar module manufacturing unit in Gujarat , two 15MW solar module manufacturing plant in Hyderabad and one 15MW solar module manufacturing unit installation in Hyderabad completed in June2013. The fifth 15MW solar module manufacturing plant installed in Luck now. Another 15MW solar module manufacturing unit is in transit for Jangareddy gudem Andhra Pradesh. Advances paid and the project is in line for 25MW unit for Nano bright solar, Hyderabad. Advance paid and project is in line for Bhopal 10MW plant Another seven15MW solar module manufacturing units will start in different places of India by Nov2013. VJSolar having its own Module manufacturing equipment plant at Hyderabad. VJSolar will support for Detailed project report, Plant design, Plant layout, supply, Installation, Training , raw materials source support and maintenance of the supplied equipments for one year followed by AMC. VJSolar fabricated and using the Solar Module Laminators in VJSolar own factory of 10MW capacity by producing 300Watt SPV .
  2. 2. Models MVJS-1, MVJS-2, MVJS-3 Nominal module of machine Length x Width x Height : 1500 x 1100 x 50MM, 2000 x 1400x 50MM, 2200 x 2200 x 50MM Operating Temperature 150 °C ( Maximum) Pneumatic Supply 5-6 Kg/ cm2 Vacuum < 1m.bar
  3. 3. 1 Multi Blade Aluminum cutting machine supplied to Sri Swami Sai -- 2010
  4. 4. 2 Laminator 2.2 x 2.2meter supplied to Neeti Euro, Gujarat --2011
  5. 5. 3 Laser cutting, Laminator 2.2 x 1.8 meter & Sun Simulator supplied to Archana Solar— Andhra Pradesh--2012
  6. 6. 4 Laser cutting & Laminator 2.2 x 2.2meter supplied to Macro Solar Solar—Andhra Pradesh--2012
  7. 7. 5 Laser cutting, Laminator 2.2 x 2.2 meter & Sun Simulator supplied to JJ Solar—Andhra Pradesh--2013
  8. 8. 6 Cell tester, Laser cutting, Laminator 2 .2x 2.2 meter , Module Tester --RRG Solar Lucknow-2013
  9. 9. 7 Laser cutting, Laminator 2 x 1.4 meter Proton Solar Kanpur--2013
  10. 10. 8 Module Tester--Macro Solar Andhra Pradesh--2013
  11. 11. 9 Laser machine and Laminator 1.5x1.1Meter-Switch Gear Industries Andhra Pradesh-2013
  12. 12. 10 Laser machine, Module tester and Laminator 2.2x2.2Meter-Sanjeev Industries Andhra Pradesh--2013
  13. 13. Technical Inputs Specifications Project Capacity 10MW Oil heating, heat exchange method for lamination Technology Diode Laser, for laser cutting machine In line with iec60904-9 spectral Irradiance distribution requirement(AM1.5), for module tester. Working area required Min 5000 SFT Max 6000 SFT, Including Store area Production of Modules / Wp, per day . 176 No’s / 44000Wp, in 22Hrs per day considering 250Wp Mdl production. Aprox 12MW per year on 80% utilization of equipment, working 22hrs per day 350 days per year. Power Required 25Hp , AC - 3Phase Air required 500Lit @ 7.5kg/m2 Water Required 1000 Lit per day
  14. 14. For the 10MW solar module manufacturing unit VJSolar Asia suggest the following equipment. Cell Testing Machine ---Equipment to sort the electrical parameters of the solar cells. Laser cutting machine– The machine is used to cut the solar cells into required dimensions in order to manufacture off grid modules, from 3Wp to 75Wp. Laminator—The laminator machine is used to laminate the solar cells with EVA, TPT and Cu. Sun Simulator—The machine is used to test the laminated solar modules to get the exact electrical parameters of the solar module at slandered test Conditions. Aluminum Cutting Machine: To cut the aluminum profiles as per the design. Aluminum Punching machine: To make the mounting holes and drain hole on the back side of the aluminum profile. Jigs– Jigs including Tabbing tables, Stringing rotating mini, Layup tables, Lay up stands, Trimming tables, Framing tables. Air Compressor– The air compressor is used to supply the air to the laminator pneumatic system and for the framing pneumatic gun. Temperature controlled Soldering Irons: The temperature controlled soldering irons are used for Tabbing and to make the strings with the solar cells.
  15. 15. Cell Tester Specifications Std Range of light intensity 100mW/cm² Light intensity non uniformity ±3% Instability degree of irradiation ±2% Test results consistency ±1% Single flash time 10ms Measuring voltage & current 0 to 100V/20A Test parameters Isc, Voc, Pmax, Vm, Im, FF, Temp, Rs, Rsh
  16. 16. Laser cutting machine VJSA-50YAG Laser Power 50W Laser YAG Scribing Speed 100mm/sec Scribing Accuracy ±10µm Cooling method Water Chiller Floor Space required 2*4 meters Grows Weight 500Kg Power required 3Kw DI Water required to change per week 30 Lit Laser lamp replacement time 800-1000Hrs
  17. 17. Model VJSA-TCTS Lamp Spectrum In line with iec60904-9 spectral Irradiance distribution requirement(AM1.5) Light Intensity 100mW/cm2(continuous adjustable range20-20mW/cm2) Light intensity non uniformity =±3% Light intensity instability degree of irradiation ≤2% Test results consistency ≤1% Test results of electrical properties ≤2% Single flash time 10 to 100ms Effective test range 2000x1200mm, 3Wp to 300Wp Measuring voltage 0-100V Measuring current 0-20A Test Parameters Isc, Voc, Pmax, Vm,Im,FF,Temp, Rs, Rsh Xenon lamp changing time 1,00,000 flash times Sun Simulator
  18. 18. Laminator Laminator VJSA-LSEMI-2.2X2.2 Laminating Size 2.2x2.2meter Temperature control precision ±1°C Temperature uniformity ≤±1.5°C Heating Mode Oil Heating Controllable working temperature 30°C to 180°C Vacuum sucking capacity 70L/s Equipment Dimensions 2680x2700x1290mm Power supply AC380V 3phase System Control PLC Air supply pressure 0.5Mpa~0.8Mpa Water requirement 200 Lit in recirculation for vacuum pump cooling
  19. 19. Aluminum Cutting Machine Location precision:≤0.20mm Corner error:±5’ Cutter side vertical: ≤0.10mm/100mm Cutter side plate: ≤0.05mm Roughness of cutting side:Ra12.5μm Power:380V 50HZ(three phase and four wire) Rated power:2X2.2KW Spindle speed: 2800rpm Specification of cutter blade: φ500×4.4×φ30×Z120 Max width of cutting: 135mm Max height of cutting :300mm Range of cutting length: 400-4200mm Angle of cutting: 45°、90°(22.5°、67.5°) Working speed: stepless regulation:0-3000mm/min Air pressure: 0.5-0.8MPa Air consumption:200L/min Outline size:5500×1750×1950mm(LxWxH) Weight: 1800KG
  20. 20. PUNCHING MACHINE Nominal pressure:50KN Nominal stroke:10mm Stroke of upper moveable bench:0-50mm Maximum die height:145mm Throat depth:100mm Lower bench dimension:350mm×190mm Upper bench dimension:280mm×190mm Die handle hole dimension(diameter depth):∮35H8mm×35mm Standard distance between station:800mm Pneumatic pressure of cylinder:0.45MPa0.55MPa Voltage of electric control system:220V 50HZ Maximum outside dimension(length×width×height):2400mm× 630mm×1800mm
  21. 21. Plant Layout, Model-1
  22. 22. Plant Layout, Model-2
  23. 23. Terms & Conditions i. Quote CIF Mumbai, 100% TT before dispatch. ii. Civil and electrical works under scope customer. iii. Installation and training by Vjsolar Asia. iv. Warranty 1year. v. After sale service by VJSolar Asia for 1year. vi. Supply with in 40days max and 30days minimum. vii. The quote is valid for 30days only.
  24. 24. Scope of Work 01.Design of the module manufacturing facility. 02.Design of plant layout. 03.Supply of solar module manufacturing equipment. 04.Traing on equipment, process of solar module manufacturing, before the equipment reaches the customer facility in VJSolar Asia. 05.Instalation of the equipment. 06.Online training on the installed equipment. 07.One year after sale service for the supplied equipment. 08.Sharing the data of BoM vendors. 09.Technical advise for the marketing solar systems.

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