Barrett Enterprises Inc Introduces GigaHouse Panel System from                                   GigaCrete™   GigaHouse is...
GIGAPANEL COMPARATIVE TECHNICAL INFORMATIONATTRIBUTE                    WOOD STUD        STEEL STUD      CMU BLOCK        ...
Our mission is to provide the building materials that structurally and environmentally    outperform today’s conventional ...
What are GigaCrete’s unique “PanelSystems”“PanelSystems” is not what you think….It is not a SIP’s panelized building syste...
Overview of installation            methodology1. Layout steel track on slab and permanently attach to slab2. Locate wall ...
Panel System Homes can be made from 500 to 7000 sq.ft! Where else can you get ahome for only $26.99 per sq foot? Chart sho...
Tools needed to build a house :Step Ladder, Screw Gun, Ramset Gun, Tape Measure, Metal Shears, Pry Bar
6” thick PanelSystems components Easy to store and ship.
PanelSystems are designed for rapid assembly by unskilled labor    Large wall insulation Panels can be lifted with one hand.
16 linear feet of wall PanelSystems is easily carried into position                  NO Heavy Machinery Needed.
Step 1: Lay out the bottom tracks according to plans andinclude water resistant gaskets between the bottom track andthe sl...
Step 2: Attach bottom track into the slab with Ramset pins
Step 3: Locate panels next to where they are needed
Step 4: Insert foam panel into steel stud bottom trackTrack positioned over moisture gasket and shot into slab.Tools neede...
Panels are laid in place in minutes not days Rooms take shape instantlyCNC cut they are guaranteed to be square with studs...
Step 5: Insert studs Tools needed: Step ladder Screw gun, Pry barPatented connectors based on “steel framed” construction ...
Finished top trackTop track inserted into EPS panel and screwed to vertical studs
Exploded view of connections
Section through a typical panel shows double studs connecting panel topanel and either 16” on center for perimeter walls o...
Pre-cut “T” sections
Pre-cut corner sections
Column made from 4 pre-cut corners  Columns are used for additional     Structural support, HVAC(heating ventilation air c...
90 Corner and T connected together
Foundation to wall connectionHurricane anchors… solid steel connection from the roof to the foundation
Step 6: Laser level and brace walls before adding roof trusses
Step 7: Roof trusses added to walls a few hours after building walls
Compression ring holds 200 mph roof trusses securelytogether
Step 8: Install doors and windows
Window or door panel layout
Step 9: Roof panels are laid onto trusses and studs slid intolocation holes
Step 10: Roof studs are screwed to trusses with steel brackets
Roof panels from inside the house, showing stud perlins
Step11: StuccoMax is direct applied over the foam insulation panels
Window and Door trims cut from EPS foam are covered with StuccoMax
Step 12: Colored GigaRoof spray applied directly over the EPS foam                        Roof is R – 45         G
GigaCrete coatings are added directly to the EPS foam, note theimbedded mesh. Interior PlasterMax and Exterior StuccoMax a...
Gutter system integrated into moulding for rain collection~ Doors added
Conduits are pre cut into panels ready to pull wiring.
Conduit or plumbing passing through walls                                            Electrical wiring inside chase
Retrofit electrical after house is completed        PlasterMax                                          Cut flush         ...
Foam shapes are precut and fitted over trusses
PlasterMax applied directly over EPS foam panels. All seam linesare covered over to create a seamless and durable ceramic ...
Ceiling underside of roof panels and beams coveringstructural roof trusses         Foam sheets are screwed into the steel ...
Finished PlasterMax over the foam interior wall panels   Note: Optional storage area above bedroom and bathroom
Optional Magnesium board ceilings (no gypsum board)With PlasterMax knockdown texture coating
Step15: Window trims are added, screwed into steel studs,patched and ready for paint.
Step16:StuccoMax is washed to remove dust particles, primed and painted.
Simonton vinyl windows ( no wood ) comes in all standard sizes
End Result= Very energy efficient and virtually maintenance free living environment
StuccoMax 3/16” thick TOUGH ENOUGH TO DRIVE A TRUCK ONStuccoMax (exterior) is sprayed or troweled over foam
GIGAHouse SYSTEMS HAVE SO MANY USESThe PanelSystems are ideal tent replacements creating secure shelters. Uses includeHOME...
SUSTAINABLE                               “PanelSystems”                      build strong, build safe, build fast     Gre...
GigaHouses
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GigaHouses

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PanelSystem is designed for the fastest possible means to build a structure that is capable of high performance far beyond conventional construction. The roof system is engineered for 200 mph winds, the walls are R30 minimum, assembly requires a few hand tools with as few as two people. GigaPanels extreme performance \'green\' building steel panel homes truly push the building envelope on performance and sustainability. These easy to Green Pre-Fab units are ideal for any location, easy to ship and ready to build house kits for convenient, home long-term occupancy or emergency shelters.

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GigaHouses

  1. 1. Barrett Enterprises Inc Introduces GigaHouse Panel System from GigaCrete™ GigaHouse is a super insulated steel-framed construction system specifically targeting projects where rapid speed of construction and ease of assembly are important. Steel Foam Panel system homes are perfect for residential, commercial and industrial applications. The EPS Panel System is engineered to be fire-proof, water, insect, vermin, mold, hurricane and earthquake resistant. This Green Pre-Fab home is quick to assemble, environmentally friendly and the sustainable answer to the crisis facing our global community- Affordable, Safe and Energy Efficient Housing
  2. 2. GIGAPANEL COMPARATIVE TECHNICAL INFORMATIONATTRIBUTE WOOD STUD STEEL STUD CMU BLOCK SIPS ICF GIGAPANEL AVERAGE TRADES REQD 11 11 8 10 9 4 INSULATION R-VALUE 16 16 16 25 25 28+ HURRICANE RESISTANCE NO YES YES NO YES YES SEISMIC RESISTANCE NO YES NO NO YES YES VAPOR RESISTANCE NO NO NO NO YES YES MOLD RESISTANCE NO YES NO NO NO YES MILDEW RESISTANCE NO YES NO NO NO YES INSECT RESISTANCE NO YES YES NO YES YES VERMIN RESISTANCE NO YES YES NO YES YES FIRE RESISTANCE POOR GOOD GOOD POOR GOOD TOXICITY PRODUCED HIGH LOW LOW HIGH LOW VERY LOW AIR LEAKAGE 0.35 0.35 0.3 0.2 0.09 0.05 TIME TO COMPLETE SLOW SLOW VERY SLOW FAST SLOW VERY FAST WEIGHT PER kgs./m2 19.5 24.4 244 24.4 268.5 24 RECYCLABILITY % 0.15 0.5 75% 10% 35% 99% Conclusions  Faster construction times than conventional construction  Significantly reduced labor costs  Reduced project timeline costs  Higher R-Values  Higher resistance levels in all areas  Higher recyclability  Healthier materials GIGAPANEL SPECIFICATIONS Engineered up to 200 MPH wind speeds Engineered for all Seismic Zones Mold, Mildew, Insect and Vermin Resistant Meets IBC Fire Testing Standards Meets Steel Framed Construction standards MATERIALS USED 1.0 to 2.0 lbs. density EPS foam, meets ASTM 84 StuccoMax exterior cementitious coating using natural Limestone fillers, Fiberglass mesh, NO SILICA SAND PlasterMax interior fire rated ceramic plaster direct applied over foam, no gypsum board. Meets NFPA 286, ASTM E84, ASTM E136, ASTM G121, ASTM C587. Utilizing Natural Limestone fillers, Fiberglass mesh, No silica sand is used.
  3. 3. Our mission is to provide the building materials that structurally and environmentally outperform today’s conventional building products. Goal is to provide affordable and energy efficient housing GigaPanel building system allows a high performance sustainable home to be constructed at or below stick built prices!• GigaCrete is a family of products based on low carbon footprint “Green” ceramic binders significantly outperforming Portland cement: We never use PORTLAND CEMENT which is a high CO2 producer• StuccoMax, a waterproof exterior coating that is non-combustible• PlasterMax, a fire rated abuse resistant coating over foam replacing gypsum board• All GigaCrete coatings bond permanently to EPS insulation foam, concrete products, bricks and plasters.• All are one coat applications and fast to apply• All are abuse resistant, non combustible, no VOC’s, no off-gassing utilizing only safe and healthy materials that will not support the growth of mold or mildew.
  4. 4. What are GigaCrete’s unique “PanelSystems”“PanelSystems” is not what you think….It is not a SIP’s panelized building system at all….It is a patented steel framed insulation system!The building components are structural steel “stud” construction, proven fordecades, signed off by a local structural engineer who only has to agree with thecalculations of leading structural engineering already completed.We reversed the building process Typically the structural part comes first,then R19 insulation is added in between the studs last, this leaves inefficiencies, thermalleaks and sound transmission through the steel into the home…. Neither fast or ideal.PanelSystems starts with the last component…R28 rigid foam insulation panels withcomputerized insert channels cut into the foam precisely where structural engineeringdictates the steel studs fit to meet code compliance for a steel framed structure!The structural components are then slipped into place and securely attached withself tapping screws….Exactly the same as steel framed construction only this can bedone by unskilled labor, purposely made to be very simple, guaranteed square, right thefirst time, no measuring, no room for errors.
  5. 5. Overview of installation methodology1. Layout steel track on slab and permanently attach to slab2. Locate wall insulation panels into track3. Slide down connectors and screw together top and bottom4. Cut in electrical conduits and secure with insulating foam5. Coat exterior with 3,500 psi StuccoMax (same day)6. Coat roof with Gigaroof (StuccoMax)7. Coat interior with fire rated, 8500 psi PlasterMax
  6. 6. Panel System Homes can be made from 500 to 7000 sq.ft! Where else can you get ahome for only $26.99 per sq foot? Chart shows a 576 sq foot home for $15546.24FOB Las Vegas NV. Call today to order! 877-904-8424 DESCRIPTION TYPE SIZE SIZE LIN/FT QTY TOTAL PYRAMID ROOF 24X24 576 footprint 1 1 WALL PANELS EPS 6" thick 102 lin 8 ft high 816 sq ft WALL STUDS 3.5/8" 18 ga 8 ft 224 1792 lin ft WALL TRACK 3.5/8" 18 ga 8 ft 204 CEILING LID EPS 6" thick 4x8 sheets 9 288 CEILING LID STUDS 3.5/8" 18 ga 8 ft 168 CEILING LID TRACK 3.5/8" 18 ga 8 ft 72 ROOF PANELS EPS 6" thick 600 sq ft 4x8 600 sq ft ROOF STUDS 3.5/8" 18 ga 8 ft 548 lin 548 lin ROOF TRACK 3.5/8" 18 ga 8 ft 496 496 ROOF PLATES 12 ga 90 and straight 8 ROOF TIE DOWNS 5/8" all thread 8 ft 14 112 TRUSS PACKAGE 200 mph 12" 100 lin ft 1 lot 576 sq ft STUCCOMAX 3/16" + 11 oz mesh 768 sq ft PLASTERMAX 3/16" + 11 oz mesh 1440 sq ft ROOF FINISH StuccoMax (non US) 600
  7. 7. Tools needed to build a house :Step Ladder, Screw Gun, Ramset Gun, Tape Measure, Metal Shears, Pry Bar
  8. 8. 6” thick PanelSystems components Easy to store and ship.
  9. 9. PanelSystems are designed for rapid assembly by unskilled labor Large wall insulation Panels can be lifted with one hand.
  10. 10. 16 linear feet of wall PanelSystems is easily carried into position NO Heavy Machinery Needed.
  11. 11. Step 1: Lay out the bottom tracks according to plans andinclude water resistant gaskets between the bottom track andthe slab.
  12. 12. Step 2: Attach bottom track into the slab with Ramset pins
  13. 13. Step 3: Locate panels next to where they are needed
  14. 14. Step 4: Insert foam panel into steel stud bottom trackTrack positioned over moisture gasket and shot into slab.Tools needed: ramset gun, pins and load and tape measure
  15. 15. Panels are laid in place in minutes not days Rooms take shape instantlyCNC cut they are guaranteed to be square with studs located exactly wherethey need to be as per structural engineering specifications NO SPECIAL SKILLS NEEDED No Measuring No Room for Errors
  16. 16. Step 5: Insert studs Tools needed: Step ladder Screw gun, Pry barPatented connectors based on “steel framed” construction methodsSlide down engineered grooves in panelsforming panel to panel connections and thestructural members both at the same time.Note: the PanelSystems designs determine where the structural studs and connectors are placed
  17. 17. Finished top trackTop track inserted into EPS panel and screwed to vertical studs
  18. 18. Exploded view of connections
  19. 19. Section through a typical panel shows double studs connecting panel topanel and either 16” on center for perimeter walls or 24” steel studs asshown above for interior walls.
  20. 20. Pre-cut “T” sections
  21. 21. Pre-cut corner sections
  22. 22. Column made from 4 pre-cut corners Columns are used for additional Structural support, HVAC(heating ventilation air conditioning systems) Plumbing and venting chases. Typically used in corners
  23. 23. 90 Corner and T connected together
  24. 24. Foundation to wall connectionHurricane anchors… solid steel connection from the roof to the foundation
  25. 25. Step 6: Laser level and brace walls before adding roof trusses
  26. 26. Step 7: Roof trusses added to walls a few hours after building walls
  27. 27. Compression ring holds 200 mph roof trusses securelytogether
  28. 28. Step 8: Install doors and windows
  29. 29. Window or door panel layout
  30. 30. Step 9: Roof panels are laid onto trusses and studs slid intolocation holes
  31. 31. Step 10: Roof studs are screwed to trusses with steel brackets
  32. 32. Roof panels from inside the house, showing stud perlins
  33. 33. Step11: StuccoMax is direct applied over the foam insulation panels
  34. 34. Window and Door trims cut from EPS foam are covered with StuccoMax
  35. 35. Step 12: Colored GigaRoof spray applied directly over the EPS foam Roof is R – 45 G
  36. 36. GigaCrete coatings are added directly to the EPS foam, note theimbedded mesh. Interior PlasterMax and Exterior StuccoMax are used
  37. 37. Gutter system integrated into moulding for rain collection~ Doors added
  38. 38. Conduits are pre cut into panels ready to pull wiring.
  39. 39. Conduit or plumbing passing through walls Electrical wiring inside chase
  40. 40. Retrofit electrical after house is completed PlasterMax Cut flush ----- Foam not yet cut Mesh ----- Note the conduit and box is Foam glued into place and excess foam shaved flat, ready to be coated with PlasterMax Walls are rasped where needed to make flat
  41. 41. Foam shapes are precut and fitted over trusses
  42. 42. PlasterMax applied directly over EPS foam panels. All seam linesare covered over to create a seamless and durable ceramic finish.
  43. 43. Ceiling underside of roof panels and beams coveringstructural roof trusses Foam sheets are screwed into the steel studs Fire rated PlasterMax applied over the EPS foam
  44. 44. Finished PlasterMax over the foam interior wall panels Note: Optional storage area above bedroom and bathroom
  45. 45. Optional Magnesium board ceilings (no gypsum board)With PlasterMax knockdown texture coating
  46. 46. Step15: Window trims are added, screwed into steel studs,patched and ready for paint.
  47. 47. Step16:StuccoMax is washed to remove dust particles, primed and painted.
  48. 48. Simonton vinyl windows ( no wood ) comes in all standard sizes
  49. 49. End Result= Very energy efficient and virtually maintenance free living environment
  50. 50. StuccoMax 3/16” thick TOUGH ENOUGH TO DRIVE A TRUCK ONStuccoMax (exterior) is sprayed or troweled over foam
  51. 51. GIGAHouse SYSTEMS HAVE SO MANY USESThe PanelSystems are ideal tent replacements creating secure shelters. Uses includeHOMELAND SECURITY DOD, GOVERNMENT BUILDINGS, MILITARY F.E.M.A.FOREIGN AID AND DISASTER RELIEF SECURED FACILITIES AND SAFE ROOMS.FACILITIES REQUIRING HIGH SECURITY PROTECTION FROM EXTERNAL THREATSINCLUDING TERRORISM,HURRICANES,TORNADOS,EARTHQUAKES,FIRES,VANDALISM AND THEFT. Due tothe materials lightweight and ease of rapid assembly, there may be no faster buildingmethod in the world than the GigaCrete panelsystem . PanelSystems can be used forsingle family housing or multi story applications, schools, hospitals, orphanages, retailcenters, churches, temples, and many types of commercial structures. One factory cancreate onsite employment for thousands of un-skilled workers and quickly rebuild adevastated area, providing safe and affordable shelter.
  52. 52. SUSTAINABLE “PanelSystems” build strong, build safe, build fast Green Pre-Fab homes~ Quality home, Strength to withstand natural disasters1. Completed rapidly with supervised local labor2. Simplicity = speed = reduced cycle time=language barriers are minimized3. High “R” values means less operating costs to heat or cool4. Only healthy materials are used5. No Portland cement used in the house structure6. Exterior StuccoMax is WATERPROOF7. Interior PlasterMax is the Worlds only fire rated, 8500+ psi abuse resistant plaster designed specifically for applications over insulation foamBarrett Enterprises Inc~ The Green Building Products Store. 877-904-8424When ordering mention code BE GREEN”! Shipped FOB Las Vegas NV

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