Cast-Fab Technologies, Inc. Your Premier Supplier of Iron Castings & Fabrications
Our Corporate Family
<ul><li>Family-owned business formed in 1988 from the former  Cincinnati Milacron Met-Fab Division. </li></ul><ul><li>2007...
<ul><li>Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal f...
<ul><li>Cast-Fab is one of the largest jobbing Foundries in the United States with o ver 500,000 square feet of modern man...
<ul><li>Cast-Fab Technologies, Inc.  is committed to being the  Best Total   Solution  for our Customers.  We do this by p...
ISO 9001:2000
Markets Served
Miscellaneous Housings & Brake Segments   Wind Energy
Mining & Transportation Electrical Cabinet Wheel Hubs
Foundry Capability <ul><li>Gray and ductile iron grades controlled to ASTM, DIN, or equivalent by charge make-up </li></ul...
<ul><li>LARGE CASTINGS </li></ul><ul><li>No-bake, Large Flask and Pit Molding </li></ul><ul><li>144&quot; x 144&quot; x 48...
<ul><li>NDT </li></ul><ul><li>2 Level II Ultrasonic Inspectors  </li></ul><ul><li>2 Level II Magnetic Particle Inspectors ...
<ul><li>3500 Tons/Month Capacity </li></ul><ul><li>5 – 80,000 Pound Weight Range </li></ul><ul><li>(3) Molding Lines </li>...
Equipped for low volume to semi-production order quantities.   Fabrication Capability <ul><li>HEAVY PLATE FABRICATING </li...
Fabrications
<ul><ul><li>Thomas R. Caldwell </li></ul></ul><ul><ul><li>Director, Sales & Service </li></ul></ul><ul><ul><li>513-758-102...
Where Innovative Ideas Take Shape TM
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Cast Fab Foundry Overview 3

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Cast Fab Foundry Overview 3

  1. 1. Cast-Fab Technologies, Inc. Your Premier Supplier of Iron Castings & Fabrications
  2. 2. Our Corporate Family
  3. 3. <ul><li>Family-owned business formed in 1988 from the former Cincinnati Milacron Met-Fab Division. </li></ul><ul><li>2007 marked the 100 th anniversary of pouring iron. </li></ul><ul><li>One of the first ISO Certified Foundries in the U.S. (1993) </li></ul><ul><li>Combined divisions have over 300 employees serving a variety of OEM producers. </li></ul><ul><li>Gray and Ductile Iron Castings </li></ul><ul><li>Plate and Sheet Fabrications </li></ul><ul><li>Water / Wastewater Control Products </li></ul><ul><li>Banking Equipment </li></ul>Our Background
  4. 4. <ul><li>Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal fabrication and machining backgrounds. </li></ul><ul><li>Employees are committed to the growth of the company and to the consistent quality of each Cast-Fab product. </li></ul><ul><li>As a world leader in the industry, Cast-Fab has a strong commitment to constantly improve the quality of its products. The ISO 9001:2000 certification has only enhanced this commitment. </li></ul><ul><li>The company utilizes the latest technological advances in support of its commitment to continuous improvement and providing the highest quality castings and fabrications. </li></ul><ul><li>Safeguarding of all confidential customer information is vital. All possible precautions are taken to ensure protection of customers' products. </li></ul>Committed to Excellence in Process & People
  5. 5. <ul><li>Cast-Fab is one of the largest jobbing Foundries in the United States with o ver 500,000 square feet of modern manufacturing facility. </li></ul><ul><li>Specializes in the manufacture of engineered gray iron, ductile iron and green sand castings. </li></ul><ul><li>Heavy steel metal and sheet metal fabrications. </li></ul><ul><li>Precision CNC machining; and related value-added products. </li></ul><ul><li>Value Added Solutions for Your Castings or Fabrications </li></ul><ul><ul><li>Engineering Design; AutoCAD, Pro-E, Solid Edge </li></ul></ul><ul><ul><li>Complete Pattern Making Shop with a 75,000 feet pattern storage facility with sprinkler system. </li></ul></ul><ul><ul><li>Heat-treating, Painting, Machining and Assembly </li></ul></ul><ul><ul><li>Level II UT and MPT inspectors </li></ul></ul><ul><li>Cast-Fab can impartially consult with your engineers and provide you with &quot;The Best Total Solution” </li></ul>Cast-Fab: “The Best Total Solution” A Combined Metal Casting Foundry & Metal Fabrication Job Shop
  6. 6. <ul><li>Cast-Fab Technologies, Inc. is committed to being the Best Total Solution for our Customers. We do this by providing a system that assures we are: </li></ul>C OMMITTED Following a F RAMEWORK Using quality T OOLS to meeting customer requirements to establish and review Quality Objectives to make improvements to better serve the customer Cast-Fab’s Commitment to Quality
  7. 7. ISO 9001:2000
  8. 8. Markets Served
  9. 9. Miscellaneous Housings & Brake Segments Wind Energy
  10. 10. Mining & Transportation Electrical Cabinet Wheel Hubs
  11. 11. Foundry Capability <ul><li>Gray and ductile iron grades controlled to ASTM, DIN, or equivalent by charge make-up </li></ul><ul><li>Chemical analysis, chill wedge testing, and temperature checks verified at the spout before pouring and at the ladle after treatment </li></ul><ul><li>Chemical analysis consists of cooling curve carbon equivalent determinations </li></ul><ul><li>Combustion method of total carbon and sulfur analysis, and spectrographic analysis of up to 28 elements </li></ul><ul><li>Separately cast, cast-on, or trepanned tensile specimens are used to qualify the mechanical properties </li></ul><ul><li>Computer-calculated gating, risering, and solidification modeling helps to insure reliability in all metal sections </li></ul><ul><li>One (1) 4200KW Line Frequency, 60 Hertz, 15-Ton Holding Capacity, Coreless Induction Furnace </li></ul><ul><li>Two (2) 3600 KW Medium Frequency, 200 Hertz, 10-Ton Holding Capacity, Coreless Induction Furnaces </li></ul>
  12. 12. <ul><li>LARGE CASTINGS </li></ul><ul><li>No-bake, Large Flask and Pit Molding </li></ul><ul><li>144&quot; x 144&quot; x 48&quot;/48&quot; </li></ul><ul><li>Weight Range: to 80,000 pounds </li></ul><ul><li>  </li></ul><ul><li>MEDIUM CASTINGS </li></ul><ul><li>No-bake, Semi-Automatic Line for Flaskless Molds </li></ul><ul><li>27&quot; X 27&quot; x 12&quot;/12&quot; to 84&quot; x 66&quot; x 27&quot;/27&quot; </li></ul><ul><li>Weight Range: to 4,000 pounds </li></ul><ul><li>  </li></ul><ul><li>SMALL/MEDIUM CASTINGS </li></ul><ul><li>Green Sand Cope & Drag Molding Line </li></ul><ul><li>30&quot; X 42 &quot; X 14&quot;/14&quot; </li></ul><ul><li>Weight Range: to 300 pounds </li></ul><ul><li>ENGINEERING CAPABILITIES </li></ul><ul><li>Solid Edge CAD </li></ul><ul><li>Worknc CAD/CAM software </li></ul><ul><li>Accept popular CAD exchange file types including IGES, STEP, X_T, DXF, DWG, PRT, PRT. *, etc. </li></ul>Foundry Capability
  13. 13. <ul><li>NDT </li></ul><ul><li>2 Level II Ultrasonic Inspectors </li></ul><ul><li>2 Level II Magnetic Particle Inspectors </li></ul><ul><li>Romer Arm Portable CMM </li></ul><ul><li>Dye Peneatrant </li></ul><ul><li>Radiographic Testing (subcontracted) </li></ul><ul><li>Foundry Lab </li></ul><ul><li>Microstructure </li></ul><ul><li>Physical Testing </li></ul><ul><li>Hardness Testing </li></ul><ul><li>Chemical Composition </li></ul><ul><li>Sand Lab </li></ul><ul><li>Sieve Analysis </li></ul><ul><li>Tensile Testing </li></ul><ul><li>LOI </li></ul><ul><li>Ethylene Blue </li></ul>Foundry Capability
  14. 14. <ul><li>3500 Tons/Month Capacity </li></ul><ul><li>5 – 80,000 Pound Weight Range </li></ul><ul><li>(3) Molding Lines </li></ul><ul><li>Gray Iron Class 30 to Class 50 </li></ul><ul><ul><li>ISO EN 1563 GJS-400-18 at –20C through GJS-700-2 </li></ul></ul><ul><li>Ductile Iron ASTM 60-40-18 to 120-90-02 </li></ul><ul><li>Prime & Finish Paint </li></ul><ul><li>Panghorn #513-MRS @ 50,000 pound Capacity </li></ul><ul><li>96” Wheelabrator, Single Arm, Tray Lift </li></ul><ul><li>CNC Pattern Router </li></ul>Foundry Equipment Resources
  15. 15. Equipped for low volume to semi-production order quantities. Fabrication Capability <ul><li>HEAVY PLATE FABRICATING </li></ul><ul><li>Medium to Heavy fabrications </li></ul><ul><li>Weight Range to 80,000 pounds </li></ul><ul><li>Thickness to 20 inches </li></ul><ul><li>  </li></ul><ul><li>SHEET METAL FABRICATING </li></ul><ul><li>20 Gauge through .25” thick material </li></ul><ul><li>PRODUCTS </li></ul><ul><li>Electrical Cabinets </li></ul><ul><li>Hydraulic Tanks </li></ul><ul><li>Pans </li></ul><ul><li>Machine Guarding & Enclosures </li></ul><ul><li>Boxes </li></ul><ul><li>Brackets </li></ul><ul><li>Machine Bases </li></ul><ul><li>Beds </li></ul><ul><li>Slides </li></ul><ul><li>Columns </li></ul><ul><li>Tables </li></ul><ul><li>Rails </li></ul><ul><li>Rams </li></ul><ul><li>Gear Housings </li></ul><ul><li>Platforms </li></ul><ul><li>Frames </li></ul><ul><li>Supports </li></ul>
  16. 16. Fabrications
  17. 17. <ul><ul><li>Thomas R. Caldwell </li></ul></ul><ul><ul><li>Director, Sales & Service </li></ul></ul><ul><ul><li>513-758-1020 </li></ul></ul><ul><ul><li>[email_address] </li></ul></ul>Contact Information <ul><ul><li>Cast-Fab Technologies, Inc. </li></ul></ul><ul><ul><li>3040 Forrer Street </li></ul></ul><ul><ul><li>Cincinnati, Ohio 45209 </li></ul></ul><ul><ul><li>513-758-1000 </li></ul></ul><ul><ul><li>www.cast-fab.com </li></ul></ul><ul><ul><li>Please contact us with any questions or requests for quotation. </li></ul></ul><ul><ul><li>We look forward to discussing your requirements. </li></ul></ul><ul><ul><li>Chanda Fields </li></ul></ul><ul><ul><li>Technical Sales Manager </li></ul></ul><ul><ul><li>513-758-1118 </li></ul></ul><ul><ul><li>[email_address] </li></ul></ul>
  18. 18. Where Innovative Ideas Take Shape TM

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