Webinar Slides - ROAD Project - CO2 Capture Plant FEED Study

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Elvira Huizeling, responsible for Special Projects in the Capture team of the ROAD project, lead a Global CCS Institute webinar on the ROAD CO2 Capture Plant FEED Study report. ROAD stands for ‘Rotterdam Opslag en Afvang Demonstratieproject’ (Rotterdam Capture and Storage Demonstration Project) and is one of the largest integrated demonstration projects in the world for the capture and storage of CO2.
ROAD had just completed the front-end engineering design (FEED) study for the capture plant as performed by Fluor. The main results from the FEED study were presented in this webinar, including topics such as technology selection, process flow diagrams, heat and mass balances, layout designs, cooling studies, capital and O&M cost estimates and project schedules.
A recording of the webinar can be seen at http://www.globalccsinstitute.com/community/events/2011/10/27/webinar-road-project-co2-capture-plant-feed-study

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Webinar Slides - ROAD Project - CO2 Capture Plant FEED Study

  1. 1. GCCSI WebinarROAD project- CO2 Capture plant FEED studyElvira HuizelingNovember 22, 2011
  2. 2. Agenda1. Introduction2. FEED study scope and boundaries3. Capture Plant Process & Design4. HSE5. CO2 stream, compression6. Financials and planning Page 2
  3. 3. 1. Introduction Page 3
  4. 4. ROAD means...RotterdamOpslagAfvangDemonstratieproject(Rotterdam Storage and Capture Demonstration) Page 4
  5. 5. Co-operating Partners ROAD• Maasvlakte CCS Project C.V. is a joint venture of: • E.ON Benelux • Electrabel Nederland (GDF SUEZ Group)• In co-operation with intended partners: • TAQA Energy • GDF SUEZ E&P• With financial support of: • European Commission (EU) • Government of the Netherlands • Global CCS Institute Page 5
  6. 6. Objectives ROAD• Demonstrate feasibility (technical, economic) of large-scale, integrated CCS chain• Capture and storage of ca. 1.1 Mton CO2 per year in (nearly) depleted gas reservoirs in period of 2015 – 2020• Acquire knowledge and experience with deployment of large-scale, integrated CCS chain: • Technical • Legal • Economic • Organizational • Social Page 6
  7. 7. Power plant(Maasvlakte) ROAD CO2 Capture, Transport and Storage Chain CO2 capture Platform compression P-18A pipeline 20 meters 5 km onshore (Maasvlakte) pipeline 20 km over seabed (North Sea) 3,5 km CO2 storage in depleted gasreservoirs Not on scale Page 7
  8. 8. MPP3 locationCapture Location: Maasvlakte Power Plant 3 Page 8
  9. 9. CO2 Capture Unit • Technology: post-combustion • Size: 250 MW equivalent • Capture rate: 90% • CO2 capture: 1.1 mln tonne/yr • Operational: 2015 Page 9
  10. 10. CO2 Transport: 5 km onshore, 20 km offshore Page 10
  11. 11. CO2 Storage Location • Depleted gas reservoir P18 • Operator: TAQA • Depth: 3,500 m • Capacity: 35 mln tonne • Available: 2014 • Alternatives / future expansion options are being investigated (EOR) Page 11
  12. 12. Other GCCSI reports (soon to be) available – Capture technology selection methodology – Permitting process – Mitigating project risk & handling business risk – Stakeholder management – Execution strategy Page 12
  13. 13. 2. FEED study scope and boundaries Page 13
  14. 14. Boundary of this work• In this report you can find a short inventarisation on all topics relevant for taking a Final Investment Decision, based on GCCSI know-how• Work reported here is about Capture Front End Engineering and Design (FEED), not about complete project• Integration with power plant is included Page 14
  15. 15. CCS Project Development Framework Page 15
  16. 16. Base installation• E.ON Maasvlakte Power Plant 3 (Rotterdam, The Netherlands)• Output : 1.070 MWe• Efficiency : 46% (LHV)• Operational : End 2012• Capture ready (conform TÜV NORD requirements) Page 16
  17. 17. CCS@MPP3 – Overview Interfaces MPP3 Treated Flue gas Carbon Capture Flue gas Flue gas condensate CO2 to storage LP-steam (steam) condensate CW to outletpond CW supply Electric power Cold Condensate Heated condensate Demin water Solvent Reclaimer waste Caustic Soda Instrument air Nitrogen 17 Page 17
  18. 18. 3. Capture plant process and design Page 18
  19. 19. CCS-MPP3: Process Scheme CC-Plant Controls Drinking water Electric Fire water Power Storm water Sewage19 Page 19
  20. 20. Page 20
  21. 21. Impact of the capture plant on the power plant process,Efficiency in (LHV) Parameter Unit without with Carbon Capture Carbon Capture Electrical Output (Gross) MW 1,117 1,086 Electrical Output (Net) MW 1,069 1,012 Electrical Efficiency (Net) % 46.3 43.9 Specific CO2 emission g/kWh 755 641 Cooling demand Power Plant MW 1,090 985 Cooling demand Carbon Capture MW 0 161 Plant Overall Cooling demand MW 1,090 1,146 Page 21
  22. 22. CCS@MPP3 - Layout22 Page 22
  23. 23. Plot plan STACK Direct Contact Cooler Blower Absorber CO2 compressor Stripper Page 23
  24. 24. 4. HSE Page 24
  25. 25. Requested permit valuesEIA: Tabel 3.5: Emission in stack (MPP3 and CC-Plant) Operational situation: Operational situation: 100% flue gas through CC-Plant ca. ¼ flue gas through CC-Plant 1) NO2Component Yearly value Mass flow Yearly value Mass flow based on 5% of NOx (6% O2) [tonnes per (6% O2) [tonnes per [mg/Nm3] year] [mg/Nm3] year]MEA 11 6.2 2.0 6.2NH3 1 5.0 2.8 1.0 3.1NOx as NO2 77.6 44.0 70.0 215.0SO2 0 0 31 95.0HCl 3.7 2.1 2.9 9.0HF 0.5 0.3 0.4 1.3CxHy 23 13 10 31Fly ash 2 1.1 3.3 10CO2 - 18,000 - 687,000 Page 25
  26. 26. Other streams to consider for permit• Water • Process water • Cooling water • Demineralized water• Waste• Other chemicals • Sodium hydroxide • Solvent • Hydrogen • Nitrogen • Activated Coal• Noise Page 26
  27. 27. HAZID• Hazid was performed in June 2010 and three actions still remained for EPC phase• First item is already picked up in discussions with authorities No: Description: By: Due: Response: By: Date: Discussions with authorities need to be opened to discuss impact of capture plant on operating 7 permit, with respect to emissions. JV Project EPC Capture plant and MPP3 operators to be trained 10 regarding emergency response planning. JV operations EPC Ensure all power lines are identified prior to any 20 excavation or piling work. Construction EPC Page 27
  28. 28. 5. CO2 Stream and compressor Page 28
  29. 29. CO2 stream specification• The boundaries of the CO2 specification have been defined• Purity of CO2 99.9%• From all elements produced in post combustion capture plant only H2O and O2 are of any relevance.• Details like the trip values still have to be determined (at which amount of for example H2O and O2 the plant must be stopped?)• Most important is the temperature and pressure of the stream to determine the phase of the stream Page 29
  30. 30. Compressor will operate in supercritical area Assumed operating conditions for ROAD: Pressure max 129 bar (a) T between 40 and 80 °C Page 30
  31. 31. 6. Financials and planning Page 31
  32. 32. CAPEX for Capture plant of 250 MWe excl. integrationThe capital cost estimate breakdown for the capture plant is as follows:• Equipment: 60 – 70 MM Euro• Materials and Labor: 65 – 75 MM Euro• Engineering: 15 – 20 MM Euro• Indirect Field Costs: 5 – 10 MM Euro• Owner’s costs (Operator training & first fills): 1 – 2 MM Euro• Financial and other costs: 25 – 35 MM Euro• Total: 170 – 210 MM Euro Page 32
  33. 33. Operating costs capture plant, including steam (Million ofEuro, 2010 Euros) 2015 2016 2017 2018 2019 Staff costs 2,1 1,9 1,9 2,0 2,0 Variable costs 18,5 21,1 23,9 24,1 24,3 Maintenance 2,7 2,7 2,7 2,8 2,8 Other costs 1,5 1,5 1,5 1,5 1,5 Total operating costs 24,7 27,2 29,9 30,3 30,7 Power price assumed: 55 €/MWh Page 33
  34. 34. Construction Schedule Page 34
  35. 35. Time Path and Milestones14 July 2009 : EU project proposal submissionSeptember 2009 : Project selection by EUMay 2010 : Grant decision by Government of the NetherlandsSeptember 2010 : Publication starting note Environmental Impact AssessmentQ4 2011 : EIA and permit procedures2013 : Power plant (MPP3) operational2015 : Integrated CCS chain operational2015-2020 : Demonstration phase CCS chain Page 35
  36. 36. Maasvlakte CCS Project C.V.Parallelweg 13112 NA Schiedamwww.road2020.nl Page 36

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