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  1. 1. Prepared by M.Ganesh Murugan 9715447621
  2. 3. <ul><ul><li>Do not wear loose fitting garments as they can easily get caught in a moving part of the machine </li></ul></ul><ul><ul><li>Wear prescribed uniform and shoes </li></ul></ul>
  3. 4. <ul><ul><li>Long and unruly hair is dangerous particularly while working near the revolving parts of the machine </li></ul></ul>
  4. 5. <ul><ul><li>Never wear a ring, bracelet or a watch while working, as they may be caught in a moving part injure you or it may even drag your finger or hand into the machine </li></ul></ul>
  5. 6. <ul><ul><li>Wear approved safety goggles or face shields particularly when you are working on a job which produces flying chips or sparks </li></ul></ul>
  6. 7. <ul><ul><li>Use personal protection equipment and safety devices as required </li></ul></ul>
  7. 8. <ul><ul><li>Do not play with swarf. The hot sharp chips may burn or injure your hand </li></ul></ul>
  8. 9. <ul><ul><li>Never run inside a workshop </li></ul></ul>
  9. 10. <ul><ul><li>While walking watch your steps </li></ul></ul><ul><ul><ul><li>Do not walk or work under suspended loads </li></ul></ul></ul>
  10. 11. <ul><ul><li>Be watchful of blind corners. You may get caught in the wrong way </li></ul></ul>
  11. 12. <ul><ul><li>Do not carry too many tools or instruments at a time </li></ul></ul>
  12. 14. <ul><ul><li>Do not operate any machine until you are authorized </li></ul></ul><ul><ul><ul><li>Fully understand the operations, control and safety aspects of the machine before operating </li></ul></ul></ul>
  13. 15. <ul><ul><li>Know how to stop the machine before you start it </li></ul></ul>
  14. 16. <ul><ul><li>Ensure that all control of the machine are accessible to you </li></ul></ul>
  15. 17. <ul><ul><li>Ensure that all safety guards are in position </li></ul></ul>
  16. 18. <ul><ul><li>Do not meddle with the limit switches </li></ul></ul>
  17. 19. <ul><ul><li>Keep the machine clean – don’t clean it with bare hands. Use cloth, cotton waste or brush as per requirement </li></ul></ul>
  18. 20. <ul><ul><li>Lubricate the machine as recommended </li></ul></ul><ul><ul><ul><li>Stop the machine while cleaning or oiling </li></ul></ul></ul>
  19. 21. <ul><ul><li>Do not operate the machine at unsafe speeds, feeds and depth of cut </li></ul></ul><ul><ul><ul><li>Do not attempt to change the speed and feed when the machine is in motion unless designed for it </li></ul></ul></ul>
  20. 22. <ul><ul><li>Do not try to set the machine, job or take measurements of job while the machine parts or job is in motion </li></ul></ul>
  21. 23. <ul><ul><li>Do not lean on the machine </li></ul></ul>
  22. 24. <ul><ul><li>Switch off the machine immediately if anything goes wrong </li></ul></ul>
  23. 26. <ul><ul><li>Do not day dream </li></ul></ul><ul><ul><ul><li>Be alert and mind your job </li></ul></ul></ul>
  24. 27. <ul><ul><li>Be calm and patient while working </li></ul></ul><ul><ul><ul><li>A disturbed mind will invite trouble </li></ul></ul></ul>
  25. 28. <ul><ul><li>Do not divert the attention of others or do not get yourself diverted by others while working </li></ul></ul><ul><ul><ul><li>Over confident </li></ul></ul></ul><ul><ul><ul><li>It may even lead to major accidents </li></ul></ul></ul>
  26. 29. <ul><ul><li>Avoid horse playing/monkeying </li></ul></ul><ul><ul><ul><li>It is always dangerous </li></ul></ul></ul>
  27. 30. <ul><ul><li>Do not direct compressed air at your work mates or at your self </li></ul></ul><ul><ul><ul><li>It can kill </li></ul></ul></ul>
  28. 32. <ul><ul><li>Poor illumination </li></ul></ul>
  29. 33. <ul><ul><li>Poor ventilation </li></ul></ul>
  30. 34. <ul><ul><li>Poor house keeping </li></ul></ul>
  31. 35. <ul><ul><li>Hazardous storage </li></ul></ul>
  32. 36. <ul><ul><li>Congestion of material and equipment </li></ul></ul><ul><ul><ul><li>Too narrow passages </li></ul></ul></ul>
  33. 37. <ul><ul><li>Material projection </li></ul></ul>
  34. 38. <ul><ul><li>Unsafe equipment defects </li></ul></ul>
  35. 39. <ul><ul><li>Inadequate or improper guards </li></ul></ul><ul><ul><ul><li>Inadequate safety devices </li></ul></ul></ul><ul><ul><ul><li>Inadequate warning system </li></ul></ul></ul>
  36. 40. <ul><ul><li>Hazardous atmospheric conditions </li></ul></ul>
  37. 41. <ul><ul><li>Fire and explosion hazards </li></ul></ul>
  38. 42. <ul><ul><li>Hazardous personal attire </li></ul></ul>
  39. 44. <ul><ul><li>Golden rule </li></ul></ul><ul><ul><ul><li>No movement or minimum movement </li></ul></ul></ul>
  40. 45. <ul><ul><li>Be cautions to prevent cuts – while handling thin sheets and plates </li></ul></ul>
  41. 46. <ul><ul><li>Wear gloves - while handling rough jobs </li></ul></ul>
  42. 47. <ul><ul><li>Wear asbestos gloves - while handling hot material </li></ul></ul>
  43. 48. <ul><ul><li>Don’t spill - while removing metal chips </li></ul></ul>
  44. 49. <ul><ul><li>While handling materials take care to see that the limb are not caught or trapped </li></ul></ul>
  45. 50. <ul><ul><li>Give proper padding to ropes to prevent sharp edges cutting the ropes while hoisting </li></ul></ul>
  46. 51. <ul><ul><li>Balance the load </li></ul></ul><ul><ul><ul><li>Don’t lift load too high or too low </li></ul></ul></ul>
  47. 52. <ul><ul><li>While handling long bars, keep the bars paralles to the passage </li></ul></ul>
  48. 53. <ul><ul><li>Regularly check and maintain all material handling equipment </li></ul></ul>
  49. 54. <ul><ul><li>Take proper care of all slinging gadgets like hooks, eye bolts, rods while using </li></ul></ul>
  50. 55. <ul><ul><li>Ensure that the load carrying capacity is safe enough before using the equipment </li></ul></ul>
  51. 57. <ul><ul><li>Plan to have a place for every tool, appliance and materials. </li></ul></ul><ul><ul><ul><li>An orderly shop is less hazardous to work </li></ul></ul></ul><ul><ul><li>Pay attention to the maintenance of equipment. </li></ul></ul><ul><ul><li>Train employees to ensure the orderly and neatly. </li></ul></ul><ul><ul><ul><li>Develop a habit in employees to keep the manner. </li></ul></ul></ul><ul><ul><li>Good house keeping is the personal responsibility of every supervisor. </li></ul></ul><ul><ul><ul><li>Every supervisor should be proud of making his section a better place to work. </li></ul></ul></ul><ul><ul><li>Cleanliness is next to godliness </li></ul></ul><ul><ul><ul><li>Ensure that floors and passages are clean and dry. </li></ul></ul></ul><ul><li>A good house keeping and clean atmosphere makes employees happy and promote a desire to turn out a quality job. </li></ul>
  52. 58. M.Ganesh Murugan 9715447621