Volvo G930 G940 G946 Operators Manual

1. OPERATOR'S MANUAL
G930/G940/G946/G960/G970/G976/G990
Ser. No.
G930 SHP 526003-, PED 502838-, G940 PED 503597-
G946 PED 504115-, G960 PED 505155-
G970 SHP 530031-, PED 506053-
G976 SHP 531020-, PED 507053-
G990 SHP 532006-, PED 508110-
Original Instructions

2. Foreword
This operator's manual is intended as a guide for the correct use and
maintenance of the machine. Read this manual carefully before you start
and move the machine or before you carry out any preventive
maintenance.
Keep this manual in the lockable storage compartment so that it is always
available for easy reference. Replace it immediately if it is lost.
The operator's manual describes the applications for which the machine
was primarily designed. It has been written to be valid on all markets.
Therefore, please ignore any sections which do not relate to your machine
or to the work that you do with your machine.
NOTE!
If the manual covers more than one machine, the information relates to all
machines unless otherwise specified.
When designing this machine, much time has been invested in achieving
the best possible efficiency and safety. But accidents do happen, and most
of them can be attributed to human error. A safety-conscious person and
a well-maintained machine make up a reliable, powerful, and profitable
combination. Therefore, read the safety instructions and follow them.
We constantly strive to develop and improve the efficiency of our products
by making changes to their design. We reserve the right to make design
modifications to the products even after they have been delivered. Also,
we reserve the right to change data and equipment, as well as the service
and maintenance instructions, without prior notice.
OPERATOR'S MANUAL
Table of contents
Presentation
Instrument panels
Other controls
Operating instructions
Operating techniques
Safety when servicing
Service and maintenance
Specifications
Alphabetical index
G930/G940/G946/G960/G970/G976/G990
Ref. No. 20036078-B
The original language is English. Original instructions.
2013.05
Copyright © 2013, Volvo Construction Equipment. All rights reserved.

3. Safety regulations
The machine operator is responsible for being aware of and complying
with the relevant, legally prescribed, national and regional safety
instructions. The safety instructions in this operator's manual are
applicable only in cases where no legislated safety instructions are in
force.
DANGER
The safety symbol combined with this signal word indicates a hazardous
situation which, if not avoided, will result in death or serious injury. Danger
is limited to the most extreme situations.
WARNING
The safety symbol combined with this signal word indicates a hazardous
situation which, if not avoided, could result in death or serious injury.
CAUTION
The safety symbol combined with this signal word indicates a hazardous
situation which, if not avoided, could result in moderate or minor injury.
NOTICE
Indicates a potentially hazardous situation which may result in machine
damage.
NOTE!
Used in order to refer to installation, operating, or maintenance information
which is important but not danger-related.
Get to know the capacity and limits of your machine!
2
Foreword

4. Identification numbers
Enter the product identification number (PIN) of machine, manufacturer
code and engine serial number. These numbers must be specified when
contacting the manufacturer to order spare parts. For positions and
explanation of the PIN plate, see page 22.
Manufacturer Volvo Construction Equipment
312 Volvo Way
Shippensburg, Pennsylvania 17257 USA
PIN of machine
Manufacturer code
Engine serial number
Foreword
Identification numbers 3
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7. Table of contents
Foreword ................................................................. 1
Identification numbers ......................................................... 3
Presentation ............................................................ 7
Machine view ..................................................................... 17
CE-marking, EMC-directive ............................................... 19
Communication equipment, installation ............................. 21
Product plates ................................................................... 22
Information and warning decals ........................................ 24
USA federal clean air act ................................................... 30
Instrument panels .................................................. 33
Instrument panel, centre .................................................... 34
Display unit ........................................................................ 40
Instrument panel, pedestal ................................................ 65
Instrument panel, side ....................................................... 73
Instrument panel, rear ....................................................... 79
Other controls ........................................................ 82
Controls ............................................................................. 82
Operator comfort ............................................................. 103
Climate control system .................................................... 118
Operating instructions .......................................... 121
Safety rules when operating ............................................ 122
Measures before operating ............................................. 137
Starting engine ................................................................ 138
Gear shifting .................................................................... 141
Differential locks .............................................................. 163
Steering ........................................................................... 164
Braking ............................................................................ 168
Stopping .......................................................................... 171
Parking ............................................................................ 172
Retrieving and towing ...................................................... 174
Transporting machine ...................................................... 177
Operating techniques .......................................... 180
Whole-body vibrations ..................................................... 201
Working within dangerous areas ..................................... 202
Attachments .................................................................... 207
Attachments, connecting and disconnecting ................... 208
Attachments, installing .................................................... 209
Dozer blade ..................................................................... 224
Scarifier ........................................................................... 225
Ripper .............................................................................. 228
Signalling diagram ........................................................... 230
Safety when servicing .......................................... 232
Service position ............................................................... 232
Before service, read ........................................................ 233
Fire prevention ................................................................ 237
Handling hazardous materials ......................................... 241
Table of contents
5

8. Service and maintenance .................................... 244
General inspection of machine ........................................ 248
Service points .................................................................. 249
Engine ............................................................................. 251
Fuel system ..................................................................... 256
Turbocharger ................................................................... 260
Engine air cleaner ........................................................... 261
Cooling system ................................................................ 263
Electrical system ............................................................. 268
Transmission ................................................................... 274
Axles ................................................................................ 276
Tandems ......................................................................... 277
Brake system ................................................................... 278
Wheels ............................................................................ 282
Cab .................................................................................. 284
Windscreen wiper system ............................................... 286
Air conditioning ................................................................ 287
Hydraulic system ............................................................. 289
Attachments, maintenance .............................................. 292
Greasing .......................................................................... 301
Lubrication and service chart .......................................... 302
Specifications ...................................................... 307
Recommended lubricants ................................................ 307
Fuel system ..................................................................... 314
Service capacities and change intervals ......................... 315
Engine ............................................................................. 317
Electrical system ............................................................. 319
Transmission ................................................................... 324
Brake ............................................................................... 325
Steering ........................................................................... 326
Wheels ............................................................................ 327
Cab .................................................................................. 328
Hydraulic system ............................................................. 330
Machine weights .............................................................. 331
Dimensions ...................................................................... 332
Service history ................................................................. 333
Alphabetical index ............................................... 337
6
Table of contents

9. Presentation
Intended use
The machine (motor grader) is intended to be used only for the
grading of gravel and soil, and for the removal of snow. Use of
the machine for any other purpose, such as for towing other
vehicles or equipment, is contrary to its designated use. The
manufacturer and local authorised dealer or distributor cannot be
held responsible for any damage resulting from such use.
The machine is not for use in other applications or in potentially
hazardous environments. Contact the manufacturer's local
authorised dealer or distributor for further information.
The risk of misuse lies entirely with the user.
Environmental requirements
Be aware of the environment when operating and during service
and maintenance of the machine. Always follow local and national
environmental legislation applicable to all handling of the
machine.
Machine
The complete structural design of G900 Motor Graders is
balanced to focus their weight and power for optimum blade down
force and drawbar pull values.
Twin-gear direct-drive circle turn system provides maximum
strength to either hold or to turn the moldboard smoothly while
moving under full load; wide-stance blade lift cylinders provide
stability for fine grade control.
Volvo D7 and D9 Tier 3/Stage IIIA engines; high torque at low
RPM ensures excellent performance and fuel savings.
Advanced HTE840 and optional HTE1160 transmissions
available with Manual or optional Autoshift modes to optimize
performance and fuel economy.
Standard shuttle shift feature enables shifting between
selected forward and reverse gears in single smooth motion.
Purpose-built front axle with high center ground clearance
consists of a reduced number of components which ensures
long life with minimum maintenance.
All wheel drive or Volvo exclusive creep mode for the industry’s
best fine grading control.
Presentation
7

10. Robotic welding builds in consistent frame strength and
durability, while the full-perimeter rear frame protects the
powertrain from attachment-related load stresses.
Easy lift rear hood opens wide for easy cleaning access to the
radiator.
Cover panels for the engine, hydraulic centre and battery pack
all open up fully and quickly to provide unmatched access for
ease of service.
Volvo APR70 and APR90 rear axles with planetary reduction
final drives reduce loading on tandem chains for maximum
service life.
Purpose built differential with hydraulic clutch lockup ensures
maximum tractive effort at the flip of a switch.
Frame
The frame articulates 23° (models G930 to G960) or 21° (models
G970 to G990) to the left or to the right and uses lock valves to
ensure stable operation.
Engine
G930, G940, G946, G960
G930 Volvo D7EGCE3, G940 Volvo D7EGBE3, G946 and G960
Volvo D7EGAE3.
A 7.2 litre (439 in³) six cylinder, four-stroke, direct-injection, low
emission engine which is turbocharged with charge air cooling of
the air to air type. Common rail fuel system and internal exhaust
gas recirculation (IEGR) are controlled by the engine electronic
control unit (E-ECU) software. The engine has wet, replaceable
cylinder liners and two valves per cylinder with replaceable valve
guides and valve seat inserts. The accelerator position is
transferred electrically from the accelerator pedal to the engine
electronic control unit (E-ECU). All models have variable
horsepower (VHP).
G970, G976, G990
G970 Volvo D9BGAE3, G976 and G990 Volvo D9BGBE3.
A 9.4 litre (574 in³) six cylinder, four-stroke, direct-injection, low
emission engine which is turbocharged with charge air cooling of
the air to air type. Overhead camshaft and unit injectors and
internal exhaust gas recirculation (IEGR) are controlled by the
engine electronic control unit (E-ECU) software. The engine has
wet, replaceable cylinder liners and two valves per cylinder with
replaceable valve guides and valve seat inserts. The accelerator
position is transferred electrically from the accelerator pedal to the
engine electronic control unit (E-ECU). All models have variable
horsepower (VHP).
VHP (Variable Horsepower)
All Volvo grader models have engines that provide three different
power levels depending on the gear selected by the operator.
VHP engine power range
Transmission gear
HTE840 HTE1160
Low F1, F2, R1 F1, F2, F3, R1, R2
Mid F3, F4, F5, R2, R3 F4, F5, F6, F7, R3, R4
High F6, F7, F8, R4 F8, F9, F10, F11, R5, R6
8
Presentation

11. Instruments and controls, overview
An ergonomic design includes low-effort operating controls in
front of the operator. The complete pedestal assembly slides
and tilts to adjust easily to any operator’s preference. Highly
responsive, industry-standard controls are precise and
predictable.
The Volvo proportional demand flow (PDF) hydraulic system,
balances flow between all grading functions for consistent and
predictable implement control. The PDF hydraulic system is
ideally suited for all leading automatic blade control systems.
An electronic display provides detailed system status to the
operator in real time: records up to 25 points of interest for
service analysis through the exclusive Matris system from
Volvo.
Operator's station
A rollover protective structure/falling objects protective structure
(ROPS/FOPS) enclosed operator compartment lives up to every
expectation for a Volvo cab with industry-leading comfort, safety
and efficiency. The cab is equipped with an excellent HVAC
system, AM/FM CD, deluxe suspension seat with tilt steering
wheel and unobstructed wide angle views for reduced operator
fatigue, high productivity and maximum safety.
The G900 cab builds on the Volvo tradition of productive work
environments for operators. Interior lighting, illumination on the
steps and handholds ensure maximum ease and safety as you
enter or exit.
Expansive windows, a sloped rear wall and the cowling design
provide exceptional visibility to all areas of the grader, while a
unique package of six optimally placed interior and exterior
mirrors allow a commanding view to the rear and sides.
Fresh, clean double-filtered air is ducted in throughout the cab,
with vents built into the rear posts for improved circulation. Side
and front windows also open for passive ventilation.
Quiet Volvo engines combined with a sound suppression
package provide lowest interior sound levels.
Additional features include built-in coat hooks, smart storage
areas, convenient mounting brackets for communications gear
and an optional air-suspension seat for the best in operating
comfort.
Electrical system
The battery disconnect switch is connected to the negative (-)
cable of the batteries. When the switch is turned to the OFF
position, electrical power is disconnected from the machine. The
battery disconnect switch should be turned off whenever the
machine is not in use.
The electrical system is a 24 volt, negative ground system. Battery
charging is accomplished using a standard 80 amp alternator or
an optional alternator with increased charging ability.
The machine has three electronic control units (ECUs). The
instrumentation electronic control unit (I-ECU) is integrated with
the display unit, warning lamps and instruments, and provides the
operator with information. The vehicle electronic control unit (V-
ECU) receives signals from sensors on the machine and these
are passed on to the I-ECU and E-ECU. The V-ECU is placed in
the electrical distribution box on the back wall of the cab. The E-
ECU controls the engine. For D7 engines, the E-ECU is installed
Presentation
9

12. in the cooling module. For D9 engines, the E-ECU is installed on
the engine.
Joystick ECU, description
Valid for option / configuration
Option Configuration
Steering Dual joystick
The joystick steering major components consist of two joysticks,
a display, a master controller, multiple slave controllers, and a
steering valve. The joysticks are mounted on the seat armrests to
provide comfortable, ergonomic operation and replace the shift
lever used in conventional steering. The steering wheel is still
included and will take control if used by the operator. Besides
steering, some of the major functions controlled include gear
shifting, mouldboard tilt, mouldboard shift circle turning,
articulation, wheel lean, and auxiliary hydraulics.
Transmission
All machine models are equipped with the standard HTE840
powershift transmission, which has 8 forward speeds and 4
reverse speeds. All machine models can be equipped with the
optional HTE1160 powershift transmission, which has 11 forward
speeds and 6 reverse speeds. Both transmissions are direct
drive, fully sequential units using a countershaft design.
Brake system
Hydraulically actuated oil disc service brakes are located at the
four tandem drive wheels. The crossover dual braking circuits
provide even braking on both sides of the machine. During normal
operation, a brake charge system maintains pressure in a bank
of accumulators. If the engine stalls or hydraulic pump failure
occurs, hydraulic pressure stored in the accumulators supplies
the power required to bring the machine to a safe stop.
Parking brake
The parking brake is a spring applied, hydraulically released, wet
multiple disc brake. The brake assembly is installed inside the
rear axle housing. In the event of transmission system pressure
loss, an accumulator in the circuit stores system pressure and
allows the parking brake to remain released for approximately 20
minutes.
Rear axle and tandem
Models G930, G940, G946 and G960 are equipped with the
APR70A rear axle. Models G970, G976 and G990 are equipped
with the APR90A rear axle. Each has an operator-controlled
differential lock/unlock. Tandem wheels are chain-driven.
Description, All Wheel Drive system
Applies to models: G946, G976
G946 and G976 are all wheel drive (AWD) models. The AWD
system is powered by two electronically controlled, variable
displacement hydraulic pumps in separate closed loop systems.
Each pump supplies one front wheel motor. Front wheel motors
are two-speed, high torque, radial piston, cam lobe type. Each
wheel motor has a separate speed sensor.
10
Presentation

13. Cab
The cab is approved as a protective structure according to falling
object protective structure (FOPS) and rollover protective
structure (ROPS) standards, see page 11.
If any part of the cab's protective structure is affected by plastic
deformation or cracks, the cab shall be replaced immediately.
Never carry out any unauthorised alterations to the cab, e.g.,
lowering the roof height, drilling, welding on brackets for fire
extinguisher, radio aerial or other equipment, without first, via a
dealer, having discussed the alteration with personnel at Volvo
Construction Equipment. The manufacturer will decide whether
the alteration may void the warranty.
A mounting plate option is available for the mounting of two-way
radios, etc.
Cab's emergency exits
On machines equipped with an enclosed cab, in case of
emergency and a blockage of the normal cab exit occurs, exit the
cab through the window identified with the “Emergency Exit” label,
located at the right side of the cab. Exit through the front or rear
window if blockage occurs at the normal and emergency exits.
FOPS and ROPS
WARNING
Risk of serious injury or death.
Structural damage caused by unauthorised modification, or the
machine rolling over, weakens the rollover protective structure
(ROPS) / falling objects protective structure (FOPS) and can
result in serious injury or death from falling objects or machine
rollover.
Do not repair, modify, drill, weld on or add attachments to the
ROPS/FOPS unless authorised in writing by the manufacturer.
Use only genuine original equipment manufacturer replacement
parts. Do not operate this machine if the ROPS/FOPS is
structurally damaged, shows cracks, is not properly secured as
originally installed, or has been involved in a rollover.
The manufacturer provides rollover protective structure (ROPS),
falling object protective structure (FOPS) and a seat belt as
standard equipment on the machine. The ROPS and FOPS, used
in conjunction with a seat belt, will lessen the possibility of death
or serious injury in the event of a rollover.
Check the seat belt regularly for wear or damage. Inspect belt
hardware and fabric. Replace if hardware is damaged or if strap
is nicked, frayed or if loose stitching is found. Seat belt assemblies
should be replaced every 3 years regardless of appearance. Seat
belt strength degrades over time and use due to exposure to
weather, ultraviolet (UV) radiation and abrasives (dirt). Ensure
mounting hardware is tight.
Hydraulic system
The closed-centre hydraulic system uses a pressure and flow
compensated (load sensing) variable displacement piston pump.
The pump supplies oil to the implements and the steering. The
cooling fan is driven by a hydraulic motor. Fan speed is variable
Presentation
11

14. and is determined by various cooling requirements. The fan
operates between pre-determined minimum and maximum
speeds. The fan remains at its minimum speed until there is a
demand for cooling. Fan speed will automatically increase with
the demand for cooling. Lock valves are incorporated in the blade
lift, moldboard tilt, circle shift, wheel lean and articulation hydraulic
circuits to prevent cylinder drift. The control levers are short throw,
feathering type and are located on a fully adjustable steering
pedestal.
Equipment
The machine can be equipped with different types of optional
equipment, depending on the requirements of different markets.
Examples of such equipment are lever steering (CDC), Boom
Suspension System (BSS), secondary steering, separate
attachment lock, automatic engine shutdown, and automatic
greasing system (standard on certain markets).
Anti-theft device (optional equipment)
An installed anti-theft device makes it more difficult to steal the
machine. Volvo Construction Equipment can supply an anti-theft
device as optional equipment. If your machine is not equipped
with such a device, look into the possibility of having one installed
by your dealer.
Modifications
Modifications to the machine, including use of unauthorised
accessories and spare parts, may affect the machine's condition
and its ability to function as it was designed. No changes of any
kind may be performed without first obtaining written approval
from Volvo Construction Equipment. Volvo Construction
Equipment reserves the right to refuse all warranty claims that
have resulted due to or can be attributed to unauthorised
modifications.
The person who performs unauthorised modifications assumes
all responsibility for consequences that arise due to the
modification or can be attributed to the modification, including
damage to the machine.
Modifications may be considered to be officially approved, if at
least one of the following conditions has been met:
1 The attachment, the accessory, or the spare part has been
made or distributed by Volvo Construction Equipment and has
been installed according to approved method described in a
publication available from Volvo Construction Equipment; or
2 The modification has been approved in writing by the
Engineering Department at each product company within
Volvo Construction Equipment.
Attachments
The circle, drawbar and moldboard equipment is fully
manoeuvrable using hydraulic cylinders. Blade mobility permits
steep ditch cutting angles and back sloping outside of overall
machine width. The circle is held in place by adjustable clamp
plates and guide shoes. Bearing surfaces are faced with
Duramide™ for maximum service life. Hardened teeth are cut on
the outside of the circle. The moldboard has a replaceable cutting
edge and end bits. The drawbar is a narrow “T” design for
optimum visibility to the work area. Five common attachments
include:
12
Presentation

15. 1 Mid-mounted scarifier
2 Front-mounted scarifier
3 Rear-mounted ripper
4 Front-mounted dozer blade
5 Front-mounted push block
Logged machine data
This machine is equipped with software systems, which records
various information about the machine and this information is
transferred from the machine to Volvo and used by Volvo and its
authorised workshops in the product development process and
for possible malfunction detection.
Questions regarding this information can be directed to your
dealer.
CareTrack
The machine can be equipped with optional CareTrack, a
telematics system developed by Volvo Construction Equipment.
The system collects machine data which can be wirelessly
transferred to a computer. The data shows machine position,
operating hours, fuel consumption, alarms, etc. (may vary by
machine model and/or subscription). CareTrack is available in
different versions, depending on the required information level.
CareTrack makes it easier to plan for service and reduces costly
downtime. Productivity is improved by knowing if machines are
being operated correctly and how much fuel is being consumed.
It also allows the customer to restrict the operating area of the
machine, by using virtual fences. This helps eliminate
unauthorised machine usage and theft. For further information,
contact a Volvo Construction Equipment dealer.
Additional Icons
NOTE!
Some symbols shown in this section may not appear on your
machine.
Machine specific symbols
Symbol Description Symbol Description
Tie-down points
and tow points
Caution
International symbols
Symbol Description Symbol Description
On/start Seat (lap) belt
Off/stop Linear
Presentation
13

16. Symbol Description Symbol Description
On/Off Rotational
Plus (positive) Volume empty
Minus (negative) Volume half full
Horn Volume full
Battery condition Grease
Hourmeter Oil lubrication point
Lift point Engine oil temperature
Jack or support point Engine coolant
Filling or emptying Engine coolant level
Read Operator's Manual Coolant temperature
Engine oil Engine rotations (rpm)
Engine oil pressure Gas inject (cold start)
Engine oil pressure – failure Engine air filter
14
Presentation

17. Symbol Description Symbol Description
Engine oil level Engine air filter – failure
Engine oil filter Fan belt – failure
Emergency engine stop Reverse direction
Engine start Parking brake
Engine on/run Brake on
Start switch Brake off
Transmission Primer (start aid)
Transmission oil level Hydraulic oil
High gear Hydraulic oil pressure
Low gear Hydraulic oil level
Forward direction Hydraulic oil filter
Hydraulic oil temperature Control lever – multi-direction
Diesel fuel Clockwise rotation
Presentation
15

18. Symbol Description Symbol Description
Fuel level Counterclockwise rotation
Fuel filter Engine electrical preheat
Work light Fast speed
Flashing beacon Slow speed
Control lever – dual direction
16
Presentation

19. Machine view
Directional terms
The terms left and right, when used in this manual, indicate the
sides of the machine as seen from the operator seat facing the
front of the machine.
1 Front
2 Rear
3 Left
4 Right
Presentation
Machine view 17

20. Machine description
1 Operator's cab 12 Battery disconnect switch
2 Operators seat 13 Frame articulation hinge and lock pin
3 Power transmission 14 Moldboard tilt cylinder
4 Hydraulic tank 15 Moldboard
5 Engine and hydraulic pumps 16 Circle
6 Cooling package 17 Drawbar
7 Fuel tank 18 Circle turning cylinders
8 Tie-down points 19 Circle lift cylinders
9 Lift points 20 Circle shift cylinder
10 Battery 21 Molboard shift cylinders
11 Axle and tandems
18
Presentation
Machine view

21. CE-marking, EMC-directive
CE-marking
If this machine is CE-marked, this means that, when delivered,
the machine meets the applicable “Essential Health and Safety
Requirements,” which are given in the EU Machinery Directive,
2006/42/EC.
Any person carrying out changes that affect the safety of the
machine is also responsible for the same.
As proof that the requirements are met, an EU Declaration of
Conformity and a sound certificate regarding sound level in dB (A)
are supplied with the machine. The sound certificate includes both
measured external values and guaranteed sound level. These
declarations are issued by Volvo Construction Equipment for
each individual machine. This EU declaration also covers
attachments manufactured by Volvo Construction Equipment.
The documentation is a valuable document, which should be kept
safe and retained for at least 10 years. The document should
always accompany the machine when it is sold.
EU's EMC directive
The electronic equipment of the machine may in some cases
cause interference to other electronic equipment, or suffer from
external electromagnetic interference, which may constitute
safety risks.
The EU’s EMC-directive about “Electromagnetic Compatibility,”
2004/108/EC, provides a general description of what demands
can be made on the machine from a safety point of view, where
permitted limits have been determined and given according to
international standards.
A machine or device which meets the requirements should be CE-
marked. Our machines have been tested particularly for
electromagnetic interference. The CE-marking of the machine
and the declaration of conformity also cover the EMC-directive.
If other electronic equipment is fitted to this machine, the
equipment must be CE-marked and tested on the machine with
regard to electromagnetic interference.
Presentation
CE-marking, EMC-directive 19

22. Declaration of Conformity
The following is a generic version of the EC declaration of
conformity. A signed and dated version is included with the
shipment of the machine.
EC Declaration of Conformity for Machinery (IIA)
Volvo Construction Equipment Inc, Shippensburg, PA, USA, hereby declares that the product:
Make: Volvo Construction Equipment
Type: Motor Grader *Gxxx*
Product Identification Number (PIN): VCEXXXXXXXXXXXXXXXXX
to which this declaration relates, is in conformity with the relevant provisions of Essential Health and Safety
requirements of the:
Council Directive 2006/42/EC relating to Machinery.
Council Directive 2000/14/EC relating to Noise Emission in the Environment by equipment for use out doors.
Council Directive 2004/108/EC on electromagnetic compatibility, and their Amendments relating to machinery,
and other applicable Directives.
Harmonized standards applied:
EN 474-1:2006+A1:2009 Earth Moving machinery – Safety General Requirements,
EN 474-6:2006+A1:2009 Earth Moving machinery- Safety Requirements for Dumpers.
This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes
components which are added and/or operations carried out subsequently by the final user.
Signature of the issuer of this declaration:
_____________________________________
Director, Road and Utility Product Platforms
_____________________________________
Signature
_____________________________________
Date of issue
Signature of the person, established in the Community, authorised to compile the technical file:
_____________________________________
Global Director Laws and Regulations
_____________________________________
Signature
_____________________________________
_____________________________________
_____________________________________
Address
_____________________________________
Date of issue
This declaration may include attachments developed, designed/approved, marked and marketed by above-
mentioned manufacturer.
20
Presentation
CE-marking, EMC-directive

23. Communication equipment,
installation
NOTICE
All installation of optional electronic communication equipment
must be performed by trained professionals and in accordance
with the Volvo Construction Equipment instructions.
Protection against electromagnetic
interference
This machine has been tested in accordance with EU directive
2004/108/EC governing electromagnetic interference. It is
therefore very important that all non-approved electronic
accessories, such as communication equipment, should be
tested before installation and use, since they can cause
interference to the electronic systems of the machine.
Guidelines for installation of mobile telephone
To obtain the best functionality, mobile telephones should be
permanently installed in the electrical system of the machine, with
a permanent aerial fixed on the cab and installed as advised by
the manufacturer. If a portable mobile telephone is used, note that
it can constantly transmit information to its base station, even
when the telephone is not used. For this reason, it should not be
placed beside electronic equipment in the machine, such as
directly on a control panel, etc.
Guidelines for installing antenna
The guidelines given below must be followed during installation:
The aerial placement must be chosen to give good adaptation
to the surroundings.
The down lead from the aerial must be of the coaxial type. Make
sure that the cable is undamaged, that the sheath and braid
are not split at the ends, the braid covers the connector ferrules
and has good galvanic contact with them.
The mating surface between the aerial mounting bracket and
the bodywork must be clean metal surfaces, with all dirt and
oxide removed. Protect the mating surfaces against corrosion
after installation, to maintain good galvanic contact.
Remember to keep interfering cables and those which may suffer
from interference apart. Interfering cables are the power supply
cables and the aerial to the communication equipment. Cables
which may suffer from interference are cables to and from
electronic units on the machine. Install cable harnesses as close
to grounded plate surfaces as possible, as these have a
screening effect.
Presentation
Communication equipment, installation 21

24. Product plates
The machine and its components can be identified using the
identification numbers on the machine's product plates. State
these numbers when ordering spare parts or for any enquiries.
Enter the numbers in the table on page 3.
Product identification plates
With the aid of the product plates, shown below, it is possible to
identify the machine and its components. The product
identification number (PIN) indicates the model designation,
engine code and serial number of the machine. The component
identification number (CIN) indicates the serial number of the
component.
When ordering spare parts, and in all telephone inquiries or
correspondence, the PIN and CIN must always be quoted.
Product identification plates
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Presentation
Product plates

25. 1 Engine
The engine model designation, serial number and power
rating (plate attached on the engine).
2 Cab
ROPS / FOPS number and ROPS / FOPS certificate
number (plate attached on the R.H. door post).
3 Product plate
The manufacturer’s name and address, machine model
designation, machine PIN, machine weight, engine
output, year of manufacture, year of delivery and position
of CE mark (EU / EEA countries only).
4 CE mark
Separate self-adhesive decal attached to the product
plate (EU / EAA countries only).
5 Product plate for TUV (Germany)
Machine model designation, PIN, max. machine weight, max.
charge weight on front axle, max. charge weight on rear axle,
year of manufacture.
6 Transmission
The manufacturer’s name and address and transmission CIN
(plate attached to the housing).
7 Rear axle
The manufacturer’s name and address and rear axle CIN (plate
attached to the housing).
Product identification number
When ordering spare parts and in all telephone enquiries or
correspondence, the product identification number (PIN), which
includes the machine model, must always be quoted.
The PIN is located on the PIN product plate. The PIN identifies
the world manufacturer code, the machine model and the
machine serial number.
V C E E C C C 0 0 0 1 2 3 4 5
3 5
C D
A B
V1085475
PIN plate detail
A World manufacturer code
B Machine descriptor section
C Check letter section
D Machine serial number
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Product plates 23

26. Information and warning decals
The operator should read, understand and follow the information
and warning decals which are positioned on the machine.
The decals must be kept free from dirt so that they can be read
and understood. If they have been lost or no longer are legible,
they must be replaced immediately. The part number (order
number) is given on the respective decals and in the Parts
Catalogue. Contact your manufacturer’s local authorised dealer
or distributor for additional information or assistance as required.
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Presentation
Information and warning decals

27. Decal locations
Applies to models: G970, G976, G990
Item Decal Quantity Location
1 Warning! Rotating components, hot surfaces, high pressure 1 Engine compartment
2 Warning! Jumper cables alert 1 Battery box
3 Warning! Battery information, corrosion and explosion
hazards
1 Battery box
4 Warning! Read Operator's Manual first 3 Cab
5 Warning! Articulation crush zone. Stay clear when engine is
running
2 Both sides of frame articulation
hinge joint
6 Warning! Crush zone. Keep clear of moldboard 4 Both sides of circle
7 Warning! Pressurized accumulators 4 Over the circle area
8 Warning! Rotating components 1 Rear cooling grille
9 Warning! Reversing machine 1 Rear bumper
10 Lifting points 5 Main frames
11 Tie down points 8 Main frames
12 Battery disconnect switch 1 Engine compartment
13 Warning! Rotating components 2 Both sides articulation hinge joint
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Information and warning decals 25

28. Decal locations
Applies to models: G930, G940, G946, G960
Item Decal Quantity Location
1 Warning! Rotating components, hot surfaces, high pressure 1 Engine compartment
2 Warning! Jumper cables alert 1 Battery box
3 Warning! Battery information, corrosion and explosion
hazards
1 Battery box
4 Warning! Read Operator's Manual first 3 Cab
5 Warning! Articulation crush zone. Stay clear when engine is
running
2 Both sides of frame articulation
hinge joint
6 Warning! Crush zone. Keep clear of moldboard 4 Both sides of circle
7 Warning! Pressurized accumulators 4 Over the circle area
8 Warning! Rotating components 1 Rear cooling grille
9 Warning! Reversing machine 1 Rear bumper
10 Lifting points 5 Main frames
11 Tie down points 8 Main frames
12 Battery disconnect switch 1 Engine compartment
13 Warning! Rotating components 2 Both sides articulation hinge joint
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Information and warning decals

29. North American decals
1 WARNING! Rotating components, hot surfaces, high
pressure. Read Operator's Manual.
2 WARNING! Jumper cables alert. Read Operator's Manual.
3 WARNING! Battery information, corrosion and explosion
hazards. Read Operator's Manual.
4 WARNING! Read Operator's Manual first.
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Information and warning decals 27

30. 5 WARNING! Articulation crush zone. Stay clear when engine
is running.
6 WARNING! Crush zone. Keep clear of moldboard.
7 WARNING! Pressurized accumulators. Read Operator's
Manual.
8 WARNING! Rotating components. Keep clear.
9 WARNING! Reversing machine. Keep clear.
10 Lift points
11 Tie down points
12 Battery disconnect switch
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Information and warning decals

31. 13 WARNING! Rotating components
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Information and warning decals 29

32. USA federal clean air act
The Federal Clean Air Act Section 203.a (3) prohibits the removal
of air pollution control devices or the modification of an EPA-
certified non-road engine to a non certified configuration.
The Federal regulations implementing the Clean Air Act for non-
road engines, 40 CFR 89.1003(a)(3)(i), reads as follows:
The following acts and the causing thereof are prohibited:
For a person to remove or render inoperative a device or element
of design installed on or in a non-road engine vehicle or
equipment in compliance with the regulations under this part prior
to its sale and delivery to the ultimate purchaser or for a person
knowingly to remove or render inoperative such a device or
element of design after the sale and delivery to the ultimate
purchaser.
The law prescribes a fine of up to $2,750 USD for each violation.
An example of a prohibited modifications is the recalibration of
the fuel system so that the engine will exceed the certified
horsepower or torque.
You should not make a change to an EPA-certified non-road
engine that would result in an engine that does not match the
engine configuration certified to meet the Federal Standards.
Customer Assistance
Volvo Construction Equipment wishes to help assure that the
Emission Control System Warranty is properly administered. In
the event that you do not receive the warranty service to which
you believe you are entitled under the Emission Control System
Warranty, you should contact the nearest Volvo Construction
Equipment regional office for assistance.
Normal non-road engine use
The maintenance instructions are based on the assumption that
this conventional machine will be used as designated in the
operator's instruction manual and operated only with the specified
fuel and lubrication oils.
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USA federal clean air act

33. Non-road engine maintenance
This is a non-road engine of conventional design and any local
dealer may perform the necessary non-road emission control
maintenance as defined in this manual.
Volvo recommends that the purchaser use the service program
for the non-road engine, known as preventative maintenance,
including the recommended engine emission control
maintenance.
In order to document that the proper regular maintenance has
been performed on the non-road engine, Volvo recommends that
the owner keep all records and receipts of such maintenance.
These records or receipts should be transferred to each
subsequent purchaser of the non-road engine.
Service performed by your local dealer
Your local dealer is best suited to give you good, dependable
service since he has trained service technicians and is equipped
with genuine original manufacturer's parts and special tools and
the latest technical publications. Discuss your servicing and
maintenance requirements with your local dealer. He can tailor a
maintenance program for your needs.
For scheduled service or maintenance, it is advisable to contact
your local dealer in advance to arrange for an appointment to
ensure availability of the correct equipment and service
technician to work on your machine. In this way you will assist
your local dealer in reducing the time required to do service on
your machine.
Preventive maintenance program
In order for the conventional non-road engine to retain the
reliability and performance parameters such as noise level and
emission levels it had when delivered, it is essential that it
receives regularly scheduled service, inspections, adjustments,
and maintenance.
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