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H07VVH6-F
PVC flat cables




           2.1 - 1
Festoon Cables



                                                                            H07VVH6-F
                                                                               PVC flat cables
                                     Applications                                      450/750 V
                                     Power and control flat cables can
                                     be used on festoon systems on
                                     handling equipments e.g.
                                     overhead cranes.
                                     Specially designed for indoor
                                     and outdoor applications.




  Design                                                    1                               1
  1. Conductor
     Flexible plain copper                                  2                               2
     class 5
     IEC 60228
  2. Insulation
      PVC, threads are placed in
      each group of cores to strip
      the outer sheath.
  3. Outer sheath                                           3                               3

     PVC
     Colour: black




  Marking                            Cores identification                Standards
  H07VVH6-F or 07VVH6-F              in accordance with HD 308 S2        HD 359 S2
  Number of cores - Cross-section    4 cores:                            IEC 60227 part 6
  NEXANS year - week                 black - grey - green/yellow -
                                     brown
                                     5 cores:
                                                                                                   Copyright © July 2008 - Nexans




                                     black - brown - green/yellow -
                                     blue - grey
                                     > 5 cores:
                                     black with white printed numbers
                                     + green/yellow
H07VVH6-F
                                 Cable characteristics


                                 Mechanical properties


                                 Tensile stress of the conductor                            static                      15 N/mm2
                                                                                            dynamic                     30 N/mm2
                                 Bending radii                                              construction characteristics see page 3.1 E
                                 Tests                                                      Bending test
                                 Travelling Festoon speed                                   up to 120 m/min




                                 Chemical properties


                                 Oil, acid and alcaline resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60 332 part 1.




                                 Electrical and Thermal properties


                                 Nominal voltage                                             Uo/U                         450/750 V
                                 Maximum operating voltage in AC systems                     Um                               750 V

                                 Test voltage                                                2.5 kV - 50 Hz in AC
                                 Current rating (A)                                          see electrical characteristics page 3.2 B

                                 Max. temperature at the conductor :
                                    - in service                                             + 70 °C
                                    - in short circuit                                       + 150 °C
                                 Max. surface temperature :
                                    - fixed installation                                     - 35 °C up to + 60 °C
                                    - mobile operation                                       - 25 °C up to + 60 °C
Copyright © July 2008 - Nexans




                                                           Pb
                                     Flexible         Lead free compound    Good                Good              Oil resistant          -25 + 60 °C
H07VVH6-F

             Number of cores and nominal         Outer dimensions       Weight
                    cross-section                    approx.            approx.

                          (mm2)                          (mm)           (kg/km)

                      4   G   4*                        21   x   6.5      300
                      4   G   6*                        23   x   7        390
                      4   G   10*                       29   x   9        620
                      4   G   16*                       37   x   11       990
                      4   G   25*                       46   x   13.5   1,550
                      4   G   35*                       51   x   14.8   2,030
                      4   G   50*                       56   x   16.5   2,650
POWER                 4   G   70*                       63   x   18     3,650
                      4   G   95*                       73   x   20.5   4,550
                      5   G   4*                        25   x   6.5      380
                      5   G   6*                        28   x   7        480
                      5   G   10*                       35   x   9        780
                      5   G   16*                       43   x   11     1,200
                      7   G   4*                        37   x   6.5      550
                      7   G   6*                        41   x   7        700

                      4   G   1.5*                   15      x   5       150
                      4   G   2.5*                 18.5      x   6       210
                      5   G   1.5*                   18      x   5       180
                      5   G   2.5*                   22      x   6       260
                      7   G   1.5*                   26      x   5       260
                      7   G   2.5*                   32      x   6       380
                      8   G   1.5*                   29      x   5       300
CONTROL               8   G   2.5*                   35      x   6       405
                     10   G   1.5*                   35      x   5       360
                     12   G   1.5*                 40.5      x   5       420
                     12   G   2.5*                 50.5      x   6       620
                     12   G   4                     57       x   6.5     880
                     14   G   1.5*                  48       x   5       490
                     16   G   1.5*                  54       x   5       560
                     18   G   1.5*                  58       x   5       620



                                                                            *Stocked products



Options
• Cables without earth core (green/yellow) on request
• Remark: <HAR> CENELEC types are only up to 25 mm2
                                                                                                Copyright © July 2008 - Nexans
LSHF
Halogen free flat cables




                    2.1 - 5
Festoon Cables



                                                                                                                             LSHF
                                                                                                 Halogen free flat cables

                                                                     Applications                                0.6/1 (1.2) kV
                                                                     Power and control flat cables
                                                                     are used on festoon systems on
                                                                     handling equipments.
                                                                     Special design where halogen
                                                                     free and low smoke material
                                                                     are required.
                                                                     (e.g. nuclear plants)




                                   Design                                                                                     1

                                   1. Conductor                      3. Outer sheath
                                      Flexible plain copper             Polyolefin                                            2
                                      class 5                           Halogen Free Compound
                                      IEC 60228                         Colour: black


                                   2. Insulation
                                       Halogen Free Compound
                                                                                                                              3




                                   Marking                           Cores identification             Standards
                                   LSHF                              In accordance with HD 308 S2     Nexans specification
                                   Number of cores - cross-section   4 cores:
                                   0.6/1 kV - NEXANS                 black - grey - green/yellow -
                                   year - week                       brown
                                                                                                                                    Copyright © July 2008 - Nexans




                                                                     5 cores:
                                                                     black - grey - green/yellow -
                                                                     brown - blue
                                                                     > 5 cores:
                                                                     black with white printed
                                                                     numbers - green/yellow
Copyright © July 2008 - Nexans
LSHF Halogen Free Flat Cables
                                 Cable characteristics


                                  Mechanical properties

                                  Tensile stress of the conductor                            static                           15 N/mm2
                                                                                             dynamic                          30 N/mm2
                                  Bending radii                                              see construction characteristics page 3.1 E
                                  Tests                                                      Bending test
                                  Travelling Festoon speed                                   up to 120 m/min




                                 Chemical properties


                                  For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                  Flame and fire-retardant according to IEC 60332-1 and IEC 60332-3




                                  Electrical and Thermal properties


                                  Nominal voltage                                             Uo/U                           0.6/1 kV
                                  Maximum operating voltage in AC systems                     Um                               1.2 kV

                                  Test voltage                                                3.5 kV - 50 Hz in AC
                                  Current rating (A)                                          see electrical characteristics page 3.2 B

                                  Max. temperature at the conductor:
                                     - in service                                             + 90 °C
                                     - in short circuit                                       + 250 °C
                                  Max. surface temperature:
                                     - fixed installation                                     - 40 °C up to + 60 °C
                                     - mobile operation                                       - 25 °C up to + 60 °C
Copyright © July 2008 - Nexans




                                                                               Cl
                                                                                   Br
                                                                                Fl
                                 Flame and Fire     Flexible        Good      Halogen free   Low smoke       Low toxicity   Low corrosivity   -25 + 60 °C
                                    Retardant                                  compound      IEC 61034       IEC 60754        IEC 60754
LSHF Halogen Free Flat Cables
    Cables      Number of cores and     Outer dimensions   Weight
    (mm2)               Overall
                nominal cross-section       approx.        approx.
                      dimensions
                          (mm)
                       (mm2)                 (mm)          (kg/km)

                       4 G 1.5               16 x 5           110
                       4 G 2.5               19 x 5.7         170
                       4G4                   21 x 6.5         250
                       4G6                 23.5 x 7           330
                       4 G 10                29 x 9           550
  POWER
                       4 G 16                35 x 10.4        800
                       4 G 25              45.5 x 13.5      1,350
                       4 G 35              50.5 x 14.8      1,800
                       4 G 50                56 x 16.5      2,400
                       4 G 70                63 x 18        3,250


                       8 G 1.5               29 x 5           220
                       8 G 2.5               35 x 5           330
 CONTROL
                     12 G 1.5                41 x 5           320
                     12 G 2.5                51 x 5.7         490




                                                                                                      Copyright © July 2008 - Nexans
                                                                     Copyright © July 2008 - Nexans
RHEYCORD®-OFE M
Flexible cables with optical fiber elements (OFE)




                                             2.1 - 9
Festoon Cables



                                                               RHEYCORD®-OFE M
                              Flexible cables with optical fiber elements (OFE)

                                       Applications
                                       For data transmission without
                                       electromagnetic smog.
                                       Used in festoon and e-chain
                                       systems on cranes and other
                                       material handling equipments.




  Design                                                                                       1
  1. Optical fibers                    3. Outer sheath
     Fiber types:                         Chlorinated rubber compound
     E9/125 μm                            5GM5 according to
                                                                                               2
     G50/125 μm                           DIN VDE 0207 part 21
     G62.5/125 μm                         Colour: orange
     Fibers layed in gel filled high
     performance thermoplastic loose
     tube
  2. Strain relief                                                                             3
     High-end synthetic rovings




  Marking                              Fibers identification            Standards
  e.g.:                                DIN EN 188000                    DIN EN 188000
  RHEYCORD-OFE M
  24 G 62.5/125 I NEXANS I                                              UL File ZMHX.E305416
  year
                                                                                                   Copyright © July 2008 - Nexans
RHEYCORD®-OFE M
                                 Cable characteristics


                                 Mechanical properties

                                 Torsional stress                                           ≤ 120 °/m
                                 Permissible bending radii
                                 - fixed installation                                       ≥ 50 mm
                                 - free movement                                            ≥ 100 mm
                                 - deflection pulleys                                       ≥ 200 mm
                                 Tests                                                      alternating/reversed bending test, roller bending test,
                                                                                            torsional resistance test
                                 Travelling speed (festoon, e-chain)                        up to 240 m/min (for higher speed contact us)




                                 Chemical properties


                                 Oil resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60332 part 1.




                                 Optical and Thermal properties
                                 EMC                                                        Excellent EMC compatibility due to 6 core design and reduced
                                                                                            production tolerances acc. to DIN VDE 250 part 1 .

                                 Maximum surface temperature:
                                    - fixed installation                                    -40 °C up to +80 °C
                                    - mobile operation                                      -30 °C up to +60 °C

                                 Optical properties                                         see general characteristics page 3.3 B
Copyright © July 2008 - Nexans




                                         Flexible                        Good                         Oil resistant                   -30 + 60 °C
RHEYCORD®-OFE M

                                           Outer diameter          Weight       Max.
                        Types                                      approx.   tensile load.
                                    Min.                    Max.
                                    (mm)                    (mm)   (kg/km)       (N)
                6   G   50/125
               12   G   50/125*
               18   G   50/125
MULTI-MODE/    24   G   50/125
GRADED INDEX    6   G   62.5/125
               12   G   62.5/125*
               18   G   62.5/125     9                       11      100          800
               24   G   62.5/125

                6   E   9/125
MONO-MODE/     12   E   9/125*
SINGLE MODE    18   E   9/125
               24   E   9/125



                                                                             *Stocked products



Options
• Pre-assembled with plugs




                                                                                                 Copyright © July 2008 - Nexans
RHEYFESTOON®(C) (N)3GRDGC5G
     Flexible screened round festoon cables




                                       2.1 - 8
Festoon Cables



                              RHEYFESTOON®(C) (N)3GRDGC5G
                                            Flexible screened round festoon cables

                                       Applications                                    0.6/1 (1.2) kV
                                       Heavy duty rubber cable for
                                       power supply. For festoon
                                       applications with mechanical
                                       tensile stress combinated with
                                       dynamic stress.
                                       Especially developed to prevent
                                       electrical and electromagnetic
                                       disturbances and to protect
                                       parallel laying control cables
                                       against interferences.


  Design
                                                                                                    1
  1. Conductor                         4. EMC - Screen
     Flexible stranded, plain copper      Composite screen of tinned
                                                                                                    2
     acc. to DIN EN / IEC 60228           copper wires and synthetic
     class 5                              threads.
  2. Insulation                           Coverage >80 %                                            3
                                                                                                    4
      Elastomeric rubber compound      5. Outer sheath
      RHEYCLEAN-HEPR                      Chlorinated rubber compound
      better than IEC 60502-1             5GM5 acc. to
  3. Inner sheath                         DIN VDE 0207 part 21
                                                                                                    5
      Special synthetic rubber            Colour: black
      compound better than GM1b,
      acc. to DIN VDE 0207 part 21



  Marking                              Cores identification                 Standards
  e.g.:                                DIN VDE 0293 part 308/               In line with DIN VDE 0250
  RHEYFESTOON(C) (N)3GRDGC5G-J         HD 308 S2                            part 812 with VDE Reg. No. 7891
  3x50+3x25/3 0.6/1 kV                 6 cores design:
  I NEXANS I year VDE Reg. No. 7891    - three phase cores:
                                                                                                              Copyright © July 2008 - Nexans




                                          brown - black - grey
                                       - three protection cores:
                                          green/yellow in the interstices
RHEYFESTOON®(C) (N)3GRDGC5G
                                 Cable characteristics


                                 Mechanical properties

                                 Tensile stress of the conductor                            static                           15 N/mm2
                                                                                            dynamic                          30 N/mm2
                                 Bending radii                                              according to DIN VDE 0298-3,
                                                                                            see construction characteristics page 3.1 E
                                 Tests                                                      Bending test
                                 Festoon speed                                              up to 240 m/min (higher speed upon request)




                                 Chemical properties


                                 Oil resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60332 part 1.




                                 Electrical and Thermal properties
                                 EMC                                                         Excellent EMC compatibility due to 6 core design and reduced
                                                                                             production tolerances acc. to DIN VDE 250 part 1 .

                                 Nominal voltage                                             Uo/U                           0.6/ 1 kV
                                 Maximum operating voltage in AC systems                     Um                                1.2 kV
                                 Maximum operating voltage in DC systems                     Vm                                1.8 kV

                                 Test voltage:
                                      - Power                                                3.0 kV in AC
                                      - Control                                              2.0 kV in AC
                                 Current rating (A)                                          according to DIN VDE 0298-4,
                                                                                             see electrical characteristics page 3.2 B

                                 Maximum temperature at the conductor:
                                    - in service                                             +90 °C
                                    - under short-circuit conditions                         +250 °C
                                 Maximum surface temperature:
                                    - fixed installation                                     -50 °C up to +80 °C
                                    - mobile operation                                       -35 °C up to + 80 °C
Copyright © July 2008 - Nexans




                                                                                              EMI
                                      Flexible            Excellent         Good                 Good               Oil resistant          -35 + 80 °C
RHEYFESTOON®(C) (N)3GRDGC5G

Number of cores and                 Outer diameter           Weight       Max.
nominal cross-section                                        approx.   tensile load.
                             Min.                    Max.
       (mm2)                 (mm)                    (mm)    (kg/km)       (N)

 4x4                          18                     20         600        240
 4x6                          19                     21         780        360
 4x10                         20                     22       1,050        600
 5x1.5                        13                     16         330        113
 5x2.5                        14                     16         390        190
 3x16 +   3x16/3              22                     25       1,200        960
 3x25 +   3x16/3              26                     29       1,600      1,500
 3x35 +   3x16/3*             29                     32       2,000      2,100
 3x50 +   3x25/3*             33                     36       2,500      3,000



                                                                         *Stocked products



 Options
 • Further numbers of cores and cross-section upon request




                                                                                             Copyright © July 2008 - Nexans
RHEYFESTOON® (N)3GRD5G
     Flexible round festoon cables




                              2.1 - 7
Festoon Cables



                                         RHEYFESTOON® (N)3GRD5G
                                                            Flexible round festoon cables

                                       Applications                                     0.6/1 (1.2) kV
                                       Heavy duty rubber cable for
                                       control and power supplies.
                                       For festoon applications with
                                       mechanical tensile stress
                                       combinated with dynamic
                                       stress.




  Design                                                                                             1
  1. Conductor                         3. Inner sheath
     Flexible stranded plain copper,       Special synthetic rubber                                  2
     acc. to DIN EN / IEC 60228            compound better than GM1b
     class 5                               acc. to DIN VDE 0207 part 21
                                       4. Outer sheath                                               3
  2. Insulation
      Elastomeric rubber compound         Chlorinated rubber compound
      RHEYCLEAN-HEPR                      5GM5 acc. to
      better than IEC 60502-1             DIN VDE 0207 part 21
                                          Colour: black                                              4




  Marking                              Cores identification                  Standards
  e.g.:                                DIN VDE 0293 part 308/                In line with DIN VDE 0250
  RHEYFESTOON (N)3GRD5G                HD 308 S2                             part 812 with VDE Reg. No. 7891
  12 G 1.5 0.6/1 kV I NEXANS I         4 cores:
  year VDE Reg. No. 7891               green/yellow - brown - black -
                                                                                                               Copyright © July 2008 - Nexans




                                       grey
                                       5 cores:
                                       green/yellow - blue - brown -
                                       black - grey
                                       ≥ 5 cores:
                                       black with white printed numbers -
                                       green/yellow (in the outer layer)
                                       6 cores design:
                                       brown - black - grey -
                                       3 green/yellow (in the interstices)
RHEYFESTOON® (N)3GRD5G
                                 Cable characteristics


                                 Mechanical properties

                                 Tensile stress of the conductor                              static                           15 N/mm2
                                                                                              dynamic                          30 N/mm2
                                 Bending radii                                                according to DIN VDE 0298-3,
                                                                                              see construction characteristics page 3.1 E
                                 Tests                                                        alternating/reversed bending test, roller bending test,
                                                                                              torsional resistance test
                                 Festoon speed                                                up to 240 m/min, higher speed upon request




                                 Chemical properties


                                 Oil resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60332 part 1.




                                 Electrical and Thermal properties
                                 EMC                                                          Excellent EMC compatibility due to 6 core design and reduced
                                                                                              production tolerances acc. to DIN VDE 250 part 1 .

                                 Nominal voltage                                              Uo/U                             0.6/ 1 kV
                                 Maximum operating voltage in AC systems                      Um                                  1.2 kV
                                 Maximum operating voltage in DC systems                      Vm                                  1.8 kV

                                 Test voltage:
                                      - Power                                                 3.0 kV in AC
                                      - Control                                               2.0 kV in AC
                                 Current rating (A)                                           according to DIN VDE 0298-4,
                                                                                              see electrical characteristics page 3.2 B

                                 Maximum temperature at the conductor:
                                    - in service                                              +90 °C
                                    - under short-circuit conditions                          +250 °C
                                 Maximum surface temperature:
                                    - fixed installation                                      -50 °C up to +80 °C
Copyright © July 2008 - Nexans




                                    - mobile operation                                        -35 °C up to +80 °C




                                         Flexible              Excellent               Good                    Oil resistant               -35 + 80 °C
RHEYFESTOON® (N)3GRD5G

              Number of cores                     Outer diameter          Weight       Max.
               and nominal                                                approx.   tensile load
               cross-section               Min.                    Max.
                  (mm2)                    (mm)                    (mm)   (kg/km)       (N)
             1   x   35*                   12                      14       400         525
             1   x   50*                   15                      17       600         750
             1   x   70*                   16                      18       800       1,050
             1   x   95*                   18                      20     1,000       1,425
             1   x   120*                  20                      22     1,300       1,800
             1   x   150                   23                      25     1,700       2,250
             1   x   185                   25                      27     2,000       2,775
             4   x   4*                    14                      16       350         240
             4   x   6*                    16                      18       500         360
             4   x   10*                   19                      21       700         600
             4   x   16*                   22                      25     1,100         960
 POWER       4   x   25*                   26                      29     1,600       1,500
             4   x   35*                   29                      32     2,100       2,100
             4   x   50*                   35                      38     3,000       3,000
             3   x   35 + 3     x   16/3   27                      30     1,750       1,575
             3   x   50 + 3     x   25/3   31                      33     2,500       2,250
             3   x   70 + 3     x   35/3   36                      39     3,600       3,150
             3   x   95 + 3     x   50/3   41                      44     4,500       4,275
             5   x   4*                    16                      19       500         300
             5   x   6*                    17                      20       600         450
             5   x   10*                   20                      23       900         750
             5   x   16*                   24                      27     1,350       1,200
             5   x   25*                   29                      33     2,000       1,900

             12      x   1.5               15                      17       450         270
             18      x   1.5               17                      19       650         405
             24      x   1.5*              21                      23       850         540
             30      x   1.5               22                      24       950         675
             36      x   1.5               23                      26     1,100         810
CONTROL
             12      x   2.5*              17                      20       600         450
             18      x   2.5*              20                      23       900         650
             24      x   2.5*              23                      26     1,150         900
             30      x   2.5*              26                      29     1,350       1,125
             36      x   2.5               28                      31     1,600       1,350

             6 x (2 x 0.5) C*              20                      22       780         180
             6 x (2 x 1) C*                24                      27       810         180
  BUS        9 x (2 x 0.5) C*              26                      29       990         270
             9 x (2 x 1) C*                33                      36     1,080         270
             12 x 1 (C)                    16                      18       590         180
                                                                                                        Copyright © July 2008 - Nexans




                                                                                    *Stocked products



Options
• Further numbers of cores and cross-section upon request
RHEYFLAT®-N (N)GFLCGOEU-J
    Screened rubber flat festoon cables




                                   2.1 - 4
Festoon Cables



                                       RHEYFLAT®-N (N)GFLCGOEU-J
                                                  Screened rubber flat festoon cables

                                       Applications                                         300/500 V
                                       Used for festoon and handling
                                       systems, machine tools, lifts and
                                       e-chain cable carrier systems.
                                       For applications with high
                                       mechanical stress and frequent
                                       bending in one plane only.
                                       Copper screens are efficient
                                       against electro magnetic
                                       disturbances caused by power
                                       cables.


  Design                                                                                           1
  1. Conductor                         3. Screen
     Flexible stranded plain copper,      Tinned copper braid,                                     2
     ≤ 25 mm2:                            coverage >80 %
     extra flexible stranded,          4. Outer sheath                                             3
     class 6                              Chlorinated rubber
     ≥ 35 mm2:                            compound 5GM3 acc. to
     flexible stranded, class 5           DIN VDE 0207 part 21
     according to DIN EN / IEC 60228      Colour: black                                                4
  2. Insulation
      Elastomeric EPR, rubber
      compound 3GI3 acc. to
      DIN VDE 0207 part 20




  Marking                              Cores identification                    Standards
  e.g.:                                DIN VDE 0293-308 / HD 308 S2            In line with
  RHEYFLAT-N (N)GFLCGOEU-J             4 cores:                                DIN VDE 0250 part 809
  12 G 1.5 I NEXANS I                  brown - green/yellow - grey - black
                                       5 cores:
                                                                                                           Copyright © July 2008 - Nexans




                                       blue - brown - green/yellow - black -
                                       grey
                                       ≥ 5 cores:
                                       black with white white no .-
                                       green/yellow - black
RHEYFLAT®-N (N)GFLCGOEU-J
                                 Cable characteristics


                                 Mechanical properties

                                 Tensile stress of the conductor                            static                           15 N/mm2
                                                                                            dynamic                          30 N/mm2
                                 Bending radii                                              according to DIN VDE 0298-3,
                                                                                            see construction characteristics page 3.1 E
                                 Tests                                                      Bending test
                                 Festoon speed                                              up to 180 m/min




                                 Chemical properties


                                 Oil resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60332 part 1.




                                 Electrical and Thermal properties
                                 EMC                                                         Excellent EMC compatibility due to 6 core design and reduced
                                                                                             production tolerances acc. to DIN VDE 250 part 1 .

                                 Nominal voltage                                             Uo/U                          300/500 V
                                 Maximum operating voltage in AC systems                     Um                                500 V
                                 Maximum operating voltage in DC systems                     Vm                                750 V

                                 Test voltage (according to DIN VDE 0250 part 809)           2.0 kV in AC
                                 Current rating (A)                                          according to DIN VDE 0298-4,
                                                                                             see electrical characteristics page 3.2 B

                                 Maximum temperature at the conductor:
                                    - in service                                             +90 °C
                                    - under short-circuit conditions                         +250 °C
                                 Maximum surface temperature:
                                    - fixed installation                                     -50 °C up to +80 °C
                                    - mobile operation                                       -35 °C up to +80 °C
Copyright © July 2008 - Nexans




                                                                                              EMI
                                     Flexible              Good             Good                Good                Oil resistant         -35 + 80 °C
RHEYFLAT®-N (N)GFLCGOEU-J

                  Number of cores and     Outer dimensions     Weight
                  nominal cross-section       approx.          approx.

                              (mm2)            (mm)            (kg/km)

                      4   x   1.5   C*       18.5   x   6.5      220
                      8   x   1.5   C*         36   x   7.5      470
CONTROL              12   x   1.5   C*       54.5   x   8.5      745
                      4   x   2.5   C*       22.5   x   7.5      320
                     12   x   2.5   C*       69.5   x   9.5    1,180

                      4   x   4 C*             29   x   10.5     505
                      4   x   6 C*             31   x   10.5     605
                      4   x   10 C*            36   x   11.5     840
 POWER
                      4   x   16 C*          41.5   x   13.5   1,180
                      4   x   25 C             47   x   15     1,605
                      4   x   35 C*            55   x   17     2,520
                      4   x   50 C             66   x   20.5   3,000

  BUS                 4 x (2x1) C*            37 x 12.5          640



                                                                   *Stocked products


Options
• Special cold resistant compound
• With integrated optical fiber element
• Further options upon request




                                                                                       Copyright © July 2008 - Nexans
RHEYFLAT®-N NGFLGOEU-J
       Rubber flat festoon cables




                             2.1 - 3
Festoon Cables



                                            RHEYFLAT®-N NGFLGOEU-J
                                                                  Rubber flat festoon cables

                                       Applications                                           300/500 V
                                       Used for festoon and handling
                                       systems, machine tools, lifts and
                                       e-chain cable carrier systems.
                                       For applications with high
                                       mechanical stress and frequent
                                       bending in one plane only.




  Design                                                                                                  1
  1. Conductor                         3. Outer sheath
     Flexible stranded plain copper,      Chlorinated rubber
     ≤ 25 mm2:                            compound 5GM3 acc.to                                            2

     extra flexible stranded,             DIN VDE 0207 part 21
     class 6                              Colour: black
     ≥ 35 mm2:
     flexible stranded, class 5
     according to DIN EN / IEC 60228
  2. Insulation
      Elastomeric EPR rubber                                                                              3
      compound 3GI3 acc. to
      DIN VDE 0207 part 20




  Marking                              Cores identification                   Standards
  e.g.:                                DIN VDE 0293-308 / HD 308 S2               DIN VDE 0250 part 809
  RHEYFLAT-N NGFLGOEU-J                4 cores:
  12 G 1.5 I NEXANS I <VDE>            brown - green/yellow - grey - black
                                       5 cores:
                                                                                                              Copyright © July 2008 - Nexans




                                       blue - brown - green/yellow - black - grey
                                       ≥ 5 cores:
                                       black with white white no .-
                                       green/yellow - black
RHEYFLAT®-N NGFLGOEU-J
                                 Cable characteristics


                                 Mechanical properties

                                 Tensile stress of the conductor                              static                           15 N/mm2
                                                                                              dynamic                          30 N/mm2
                                 Bending radii                                                according to DIN VDE 0298-3,
                                                                                              see construction characteristics page 3.1 E
                                 Tests                                                        Bending test
                                 Festoon speed                                                up to 180 m/min




                                 Chemical properties


                                 Oil resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60 332 part 1.




                                 Electrical and Thermal properties
                                 EMC                                                          Excellent EMC compatibility due to 6 core design and reduced
                                                                                              production tolerances acc. to DIN VDE 250 part 1 .

                                 Nominal voltage                                              Uo/U                             300/500 V
                                 Maximum operating voltage in AC systems                      Um                                   500 V
                                 Maximum operating voltage in DC systems                      Vm                                   750 V

                                 Test voltage (according to DIN VDE 0250 part 809)            2.0 kV in AC
                                 Current rating (A)                                           according to DIN VDE 0298-4,
                                                                                              see electrical characteristics page 3.2 B

                                 Maximum temperature at the conductor:
                                    - in service                                              +90 °C
                                    - under short-circuit conditions                          +250 °C
                                 Maximum surface temperature:
                                    - fixed installation                                      -50 °C up to +80 °C
                                    - mobile operation                                        -35 °C up to +80 °C
Copyright © July 2008 - Nexans




                                       Flexible                    Good                Good                    Oil resistant               -35 + 80 °C
RHEYFLAT®-N NGFLGOEU-J

          Number of cores and nominal   Outer dimensions           Weight
                 cross-section              approx.                approx.

                    (mm2)                    (mm)                  (kg/km)

                   4    x   1.5*           6.2   x   17.5              200
                   5    x   1.5*           6.2   x   21.5              240
                   7    x   1.5 *          6.2   x   29.0              360
                   8    x   1.5 *          6.2   x   31.5              370
                  10    x   1.5*           6.5   x   40.0              520
                  12    x   1.5*           6.5   x   47.0              620
CONTROL           24    x   1.5*          12.5   x   55.0            1,300
                   4    x   2.5*           7.5   x   21.0              280
                   5    x   2.5*           7.5   x   27.0              400
                   7    x   2.5*           7.5   x   35.0              520
                   8    x   2.5*           7.5   x   39.0              550
                  12    x   2.5*           8.0   x   56.0              800
                  24    x   2.5*          16.0   x   68.0            1,850

                    4   x   4*             9.0   x   26.0              410
                    5   x   4*             9.0   x   32.0              560
                    7   x   4*             9.0   x   42.0              700
                    4   x   6*             9.5   x   29.0              600
                    5   x   6*             9.5   x   35.0              650
                    7   x   6*             9.5   x   42.0              850
                    4   x   10*           11.0   x   33.0              800
                    5   x   10            11.0   x   44.0            1,000
                    4   x   16*           13.0   x   38.0            1,150
POWER               5   x   16*           13.0   x   50.0            1,450
                    4   x   25*           15.0   x   49.5            1,700
                    5   x   25*           16.0   x   60.0            2,200
                    7   x   25            16.0   x   80.0            3,060
                    4   x   35*           17.0   x   55.0            2,200
                    7   x   35            17.0   x   88.0            3,900
                    4   x   50*           19.0   x   63.0            3,000
                    4   x   70*           22.0   x   71.0            4,000
                    4   x   95*           25.0   x   80.0            5,300
                    4   x   120*          27.0   x   86.0            6,400



                                                                         *Stocked products
                                                            24 cores = 6 bunches of 4 cores

                                                                                              Copyright © July 2008 - Nexans
UL
Flat PVC cables




           2.1 - 6
Festoon Cables


                                                                                        UL
                                                                          Flat PVC cables

                                   Applications                                        600 V
                                   Power and control flat cables
                                   can be used on festoon systems
                                   or overhead cranes, and other
                                   handling systems.
                                   Specially designed for indoor
                                   and outdoor applications.




  Design
  1. Conductor                     3. Outer sheath                                      1
     Flexible plain copper,           PVC
                                                                                        2
     16 AWG class M                   Special 105°C
     from 14 AWG to 2 AWG
     class K                               Colour: black or yellow
  2. Insulation                    Assembly                                             3
      Coloured coded,                 For easy jacket stripping
      special 105°C PVC for easy      threads are placed in each
      conductor identification        conductor grouping.




  Marking                          Cores identification              Standards
  NEXANS FESTOON CABLE -           In accordance with                UL subject 2273
  number of core - size -          ICEA S 66-524 table K-2:
  UL Reference number - 105°C -    1 - black
  (-40°C) - 600V -OUTDOOR
                                                                                               Copyright © July 2008 - Nexans




                                   2 - red
                                   3   -   blue
                                   4   -   orange
                                   5   -   yellow
                                   6   -   brown
                                   7   -   red tracer black
                                   8 - blue tracer black
                                   9 - orange tracer black
                                   10 - yellow tracer black
                                   11 - brown tracer black
                                   12 - black tracer red
UL Flat PVC Cables
                                 Cable characteristics


                                 Mechanical properties

                                 Tensile stress of the conductor                   static                           15 N/mm2
                                                                                   dynamic                          20 N/mm2
                                 Bending radii                                     10 x cable thickness
                                 Tests                                             reversd bending test
                                 Travelling Festoon speed                          up to 120 m/min




                                 Chemical properties


                                 Oil resistant UL 1581 table 50.156
                                 For indoor and outdoor applications
                                 Flame retaradant UL 1581 Section 1100
                                 UV retardant according to UL 62 after 720 hours




                                 Electrical and Thermal properties


                                 Nominal voltage                                   Uo/U                           0.6/1 kV
                                 Maximum operating voltage in AC systems           Um                               1.2 kV

                                 Test voltage                                      3.5 kV - 50 Hz in AC

                                 Max. temperature at the conductor:
                                    - in service                                   + 90 °C (105°C)
                                    - in short circuit                             + 150 °C
                                 Max. surface temperature:
                                    - fixed installation                           - 55 °C up to + 105 °C
                                    - mobile operation                             - 40 °C up to + 80 °C
Copyright © July 2008 - Nexans




                                                         Pb
                                   Flexible             Lead Free          Good       Good                Oil resistant        -40 + 80 °C
                                                        Compound
UL Flat PVC Cables
                                   Stranding      Nominal       Outer         Outer    Ampacity Approx. Approx.
                        Stranding
                                  Nb of wires     Thickness   dimensions    dimensions           Weight Weight
Number Size     Size      Nb of
                                     x wire        (inches)
of cores (AWG) (mm2)      wires
                                   diameter
                          AWG                 (inches) (mm)    (inches)       (mm)        (A)   (Ibs/mft) (kg/km)
                                      (mm)

  4C    16 AWG 1.31     65/34    65x 0.160   0.030    0.762   0.60 x 0.20   15.2 x 5.1    20      107      160
  8C    16 AWG 1.31     65/34    65x 0.160   0.030    0.762   1.12 x 0.20   28.5 x 5.1    14      188      280
 12 C   16 AWG 1.31     65/34    65x 0.160   0.030    0.762   1.68 x 0.20   42.6 x 5.1    14      282      420


  4C    14 AWG 2.18     41/30    41x 0.254   0.030    0.762   0.63 x 0.22   16.0 x 5.5    27      130      190
  8C    14 AWG 2.08     41/30    41x 0.254   0.030    0.762   1.18 x 0.22   30.0 x 5.5    19      230      340
 12 C   14 AWG 2.08     41/30    41x 0.254   0.030    0.762   1.72 x 0.22   43.7 x 5.5    19      350      520


  4C    12 AWG 3.31     65/30    65x 0.254   0.030    0.762   0.72 x 0.24   18.3 x 6.1    33      170      250


  4C    10 AWG 5.26     105/30   105 x 0.254 0.030    0.762   0.89 x 0.27   22.6 x 6.9    44      255      380
  4C    8 AWG   8.37    168/30   168 x 0.254 0.045    1.143   1.20 x 0.37   30.5 x 9.4    60      430      640
  4C    6 AWG   13.3    266/30   266 x 0.254 0.060    1.524   1.45 x 0.43   36.8 x 10.9   82      620      920
  4C    4 AWG   21.15   420/30   420 x 0.254 0.060    1.524   1.70 x 0.50   43.2 x 12.7   104     770      1 150
  4C    2 AWG   33.62   665/30   665 x 0.254 0.060    1.524   2.0 x 0.60    50.8 x 15.3   142     1 310    1 950




                                                                                                                    Copyright © July 2008 - Nexans
VCVH6-F
Screened PVC flat cables




                    2.1 - 2
Festoon Cables


                                                                                VCVH6-F
                                                                Screened PVC flat cables

                                     Applications                     Control  300/500 V
                                     Used for hoisting control        Power 0.6/1 (1.2) kV
                                     systems in festoons on
                                     overhead cranes.
                                     Copper screens are efficient
                                     against electro magnetic
                                     disturbances caused by power
                                     and control cables.




  Design
                                                                1                            1
  1. Conductor
     Flexible plain copper
                                                                2                            2
     class 5
     IEC 60228
                                                                3.a                          3.b
  2. Insulation
      PVC
  3. Screen
      a. Plain copper braid
      b. Plain copper spinning on
                                                                4                            4
         phase cores.
         Earth core is unscreened.
  4. Outer-sheath
     PVC
     Colour: black



  Marking                            Cores identification             Standards
  VCVH6-F                            power:                           Nexans specification
  Number of cores - cross-section    black-grey-brown
                                                                                                   Copyright © July 2008 - Nexans




  voltage - NEXANS - year - week     earth conductor: green/yellow

                                     control:
                                     black with white printed
                                     numbers
VCVH6-F Screened PVC Flat Cables
                                 Cable characteristics


                                 Mechanical properties


                                 Tensile stress of the conductor                               static                    15 N/mm2
                                                                                               dynamic                   30 N/mm2
                                 Bending radii                                                 see construction characteristics page 3.1 E
                                 Tests                                                         Bending test
                                 Travelling Festoon speed                                      up to 120 m/min




                                 Chemical properties


                                 Oil, acid and alcaline resistant.
                                 For indoor and outdoor applications. Moisture, UV and ozone resistance.
                                 Flame-retardant according to IEC 60 332 part 1.




                                 Electrical and Thermal properties


                                 Control cables:
                                 Nominal voltage                                               Uo/U                        300/500 V
                                 Maximum operating voltage in AC systems                       Um                              500 V
                                 Capacitance between cores:                                                                170 nF/km
                                 Capacitance between core and screen:                                                      350 nF/km

                                 Power cables:
                                 Nominal voltage                                               Uo/U                          0.6/1 kV
                                 Maximum operating voltage in AC systems                       Um                              1.2 kV

                                 Test voltage:
                                    - Control                                                  2.0 kV - 50 Hz in AC
                                    - Power                                                    2.5 kV - 50 Hz in AC
                                 Current rating (A)                                            see electrical characteristics page 3.2 B

                                 Max. temperature at the conductor:
                                   - in service                                                + 70 °C
Copyright © July 2008 - Nexans




                                   - in short circuit                                          + 150 °C
                                 Max. surface temperature:
                                   - fixed installation                                        - 35 °C up to + 60 °C
                                   - mobile operation                                          - 25 °C up to + 60 °C




                                                                        Pb
                                                                                                                                             EMI
                                     Flexible           Good       Lead free compound   Good               Good          -25 + 60 °C          Good
VCVH6-F Screened PVC Flat Cables

              Number of cores and nominal   Outer dimensions   Weight
                     cross-section              approx.        approx.

                         (mm2)                   (mm)          (kg/km)

                        4 x 1.5*                18 x 5.5        220

CONTROL                 8 x 1.5*                34 x 5.5        430
                       12 x 1.5*                50 x 5.5        650


                        4 G 4*                  23 x 7          360
                        4 G 6*                  29 x 9          580

POWER                   4 G 10*                 37 x 11         900
                        4 G 16*                 46 x 14        1,280
                        4 G 25*                 50 x 14.5      1,800
                        4 G 35*                 55 x 16        2,300


                                                                       *Stocked products



Options
• Other cross-sections on request




                                                                                           Copyright © July 2008 - Nexans

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38513nexans festoon

  • 2. Festoon Cables H07VVH6-F PVC flat cables Applications 450/750 V Power and control flat cables can be used on festoon systems on handling equipments e.g. overhead cranes. Specially designed for indoor and outdoor applications. Design 1 1 1. Conductor Flexible plain copper 2 2 class 5 IEC 60228 2. Insulation PVC, threads are placed in each group of cores to strip the outer sheath. 3. Outer sheath 3 3 PVC Colour: black Marking Cores identification Standards H07VVH6-F or 07VVH6-F in accordance with HD 308 S2 HD 359 S2 Number of cores - Cross-section 4 cores: IEC 60227 part 6 NEXANS year - week black - grey - green/yellow - brown 5 cores: Copyright © July 2008 - Nexans black - brown - green/yellow - blue - grey > 5 cores: black with white printed numbers + green/yellow
  • 3. H07VVH6-F Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii construction characteristics see page 3.1 E Tests Bending test Travelling Festoon speed up to 120 m/min Chemical properties Oil, acid and alcaline resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60 332 part 1. Electrical and Thermal properties Nominal voltage Uo/U 450/750 V Maximum operating voltage in AC systems Um 750 V Test voltage 2.5 kV - 50 Hz in AC Current rating (A) see electrical characteristics page 3.2 B Max. temperature at the conductor : - in service + 70 °C - in short circuit + 150 °C Max. surface temperature : - fixed installation - 35 °C up to + 60 °C - mobile operation - 25 °C up to + 60 °C Copyright © July 2008 - Nexans Pb Flexible Lead free compound Good Good Oil resistant -25 + 60 °C
  • 4. H07VVH6-F Number of cores and nominal Outer dimensions Weight cross-section approx. approx. (mm2) (mm) (kg/km) 4 G 4* 21 x 6.5 300 4 G 6* 23 x 7 390 4 G 10* 29 x 9 620 4 G 16* 37 x 11 990 4 G 25* 46 x 13.5 1,550 4 G 35* 51 x 14.8 2,030 4 G 50* 56 x 16.5 2,650 POWER 4 G 70* 63 x 18 3,650 4 G 95* 73 x 20.5 4,550 5 G 4* 25 x 6.5 380 5 G 6* 28 x 7 480 5 G 10* 35 x 9 780 5 G 16* 43 x 11 1,200 7 G 4* 37 x 6.5 550 7 G 6* 41 x 7 700 4 G 1.5* 15 x 5 150 4 G 2.5* 18.5 x 6 210 5 G 1.5* 18 x 5 180 5 G 2.5* 22 x 6 260 7 G 1.5* 26 x 5 260 7 G 2.5* 32 x 6 380 8 G 1.5* 29 x 5 300 CONTROL 8 G 2.5* 35 x 6 405 10 G 1.5* 35 x 5 360 12 G 1.5* 40.5 x 5 420 12 G 2.5* 50.5 x 6 620 12 G 4 57 x 6.5 880 14 G 1.5* 48 x 5 490 16 G 1.5* 54 x 5 560 18 G 1.5* 58 x 5 620 *Stocked products Options • Cables without earth core (green/yellow) on request • Remark: <HAR> CENELEC types are only up to 25 mm2 Copyright © July 2008 - Nexans
  • 5. LSHF Halogen free flat cables 2.1 - 5
  • 6. Festoon Cables LSHF Halogen free flat cables Applications 0.6/1 (1.2) kV Power and control flat cables are used on festoon systems on handling equipments. Special design where halogen free and low smoke material are required. (e.g. nuclear plants) Design 1 1. Conductor 3. Outer sheath Flexible plain copper Polyolefin 2 class 5 Halogen Free Compound IEC 60228 Colour: black 2. Insulation Halogen Free Compound 3 Marking Cores identification Standards LSHF In accordance with HD 308 S2 Nexans specification Number of cores - cross-section 4 cores: 0.6/1 kV - NEXANS black - grey - green/yellow - year - week brown Copyright © July 2008 - Nexans 5 cores: black - grey - green/yellow - brown - blue > 5 cores: black with white printed numbers - green/yellow Copyright © July 2008 - Nexans
  • 7. LSHF Halogen Free Flat Cables Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii see construction characteristics page 3.1 E Tests Bending test Travelling Festoon speed up to 120 m/min Chemical properties For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame and fire-retardant according to IEC 60332-1 and IEC 60332-3 Electrical and Thermal properties Nominal voltage Uo/U 0.6/1 kV Maximum operating voltage in AC systems Um 1.2 kV Test voltage 3.5 kV - 50 Hz in AC Current rating (A) see electrical characteristics page 3.2 B Max. temperature at the conductor: - in service + 90 °C - in short circuit + 250 °C Max. surface temperature: - fixed installation - 40 °C up to + 60 °C - mobile operation - 25 °C up to + 60 °C Copyright © July 2008 - Nexans Cl Br Fl Flame and Fire Flexible Good Halogen free Low smoke Low toxicity Low corrosivity -25 + 60 °C Retardant compound IEC 61034 IEC 60754 IEC 60754
  • 8. LSHF Halogen Free Flat Cables Cables Number of cores and Outer dimensions Weight (mm2) Overall nominal cross-section approx. approx. dimensions (mm) (mm2) (mm) (kg/km) 4 G 1.5 16 x 5 110 4 G 2.5 19 x 5.7 170 4G4 21 x 6.5 250 4G6 23.5 x 7 330 4 G 10 29 x 9 550 POWER 4 G 16 35 x 10.4 800 4 G 25 45.5 x 13.5 1,350 4 G 35 50.5 x 14.8 1,800 4 G 50 56 x 16.5 2,400 4 G 70 63 x 18 3,250 8 G 1.5 29 x 5 220 8 G 2.5 35 x 5 330 CONTROL 12 G 1.5 41 x 5 320 12 G 2.5 51 x 5.7 490 Copyright © July 2008 - Nexans Copyright © July 2008 - Nexans
  • 9. RHEYCORD®-OFE M Flexible cables with optical fiber elements (OFE) 2.1 - 9
  • 10. Festoon Cables RHEYCORD®-OFE M Flexible cables with optical fiber elements (OFE) Applications For data transmission without electromagnetic smog. Used in festoon and e-chain systems on cranes and other material handling equipments. Design 1 1. Optical fibers 3. Outer sheath Fiber types: Chlorinated rubber compound E9/125 μm 5GM5 according to 2 G50/125 μm DIN VDE 0207 part 21 G62.5/125 μm Colour: orange Fibers layed in gel filled high performance thermoplastic loose tube 2. Strain relief 3 High-end synthetic rovings Marking Fibers identification Standards e.g.: DIN EN 188000 DIN EN 188000 RHEYCORD-OFE M 24 G 62.5/125 I NEXANS I UL File ZMHX.E305416 year Copyright © July 2008 - Nexans
  • 11. RHEYCORD®-OFE M Cable characteristics Mechanical properties Torsional stress ≤ 120 °/m Permissible bending radii - fixed installation ≥ 50 mm - free movement ≥ 100 mm - deflection pulleys ≥ 200 mm Tests alternating/reversed bending test, roller bending test, torsional resistance test Travelling speed (festoon, e-chain) up to 240 m/min (for higher speed contact us) Chemical properties Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60332 part 1. Optical and Thermal properties EMC Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1 . Maximum surface temperature: - fixed installation -40 °C up to +80 °C - mobile operation -30 °C up to +60 °C Optical properties see general characteristics page 3.3 B Copyright © July 2008 - Nexans Flexible Good Oil resistant -30 + 60 °C
  • 12. RHEYCORD®-OFE M Outer diameter Weight Max. Types approx. tensile load. Min. Max. (mm) (mm) (kg/km) (N) 6 G 50/125 12 G 50/125* 18 G 50/125 MULTI-MODE/ 24 G 50/125 GRADED INDEX 6 G 62.5/125 12 G 62.5/125* 18 G 62.5/125 9 11 100 800 24 G 62.5/125 6 E 9/125 MONO-MODE/ 12 E 9/125* SINGLE MODE 18 E 9/125 24 E 9/125 *Stocked products Options • Pre-assembled with plugs Copyright © July 2008 - Nexans
  • 13. RHEYFESTOON®(C) (N)3GRDGC5G Flexible screened round festoon cables 2.1 - 8
  • 14. Festoon Cables RHEYFESTOON®(C) (N)3GRDGC5G Flexible screened round festoon cables Applications 0.6/1 (1.2) kV Heavy duty rubber cable for power supply. For festoon applications with mechanical tensile stress combinated with dynamic stress. Especially developed to prevent electrical and electromagnetic disturbances and to protect parallel laying control cables against interferences. Design 1 1. Conductor 4. EMC - Screen Flexible stranded, plain copper Composite screen of tinned 2 acc. to DIN EN / IEC 60228 copper wires and synthetic class 5 threads. 2. Insulation Coverage >80 % 3 4 Elastomeric rubber compound 5. Outer sheath RHEYCLEAN-HEPR Chlorinated rubber compound better than IEC 60502-1 5GM5 acc. to 3. Inner sheath DIN VDE 0207 part 21 5 Special synthetic rubber Colour: black compound better than GM1b, acc. to DIN VDE 0207 part 21 Marking Cores identification Standards e.g.: DIN VDE 0293 part 308/ In line with DIN VDE 0250 RHEYFESTOON(C) (N)3GRDGC5G-J HD 308 S2 part 812 with VDE Reg. No. 7891 3x50+3x25/3 0.6/1 kV 6 cores design: I NEXANS I year VDE Reg. No. 7891 - three phase cores: Copyright © July 2008 - Nexans brown - black - grey - three protection cores: green/yellow in the interstices
  • 15. RHEYFESTOON®(C) (N)3GRDGC5G Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii according to DIN VDE 0298-3, see construction characteristics page 3.1 E Tests Bending test Festoon speed up to 240 m/min (higher speed upon request) Chemical properties Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60332 part 1. Electrical and Thermal properties EMC Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1 . Nominal voltage Uo/U 0.6/ 1 kV Maximum operating voltage in AC systems Um 1.2 kV Maximum operating voltage in DC systems Vm 1.8 kV Test voltage: - Power 3.0 kV in AC - Control 2.0 kV in AC Current rating (A) according to DIN VDE 0298-4, see electrical characteristics page 3.2 B Maximum temperature at the conductor: - in service +90 °C - under short-circuit conditions +250 °C Maximum surface temperature: - fixed installation -50 °C up to +80 °C - mobile operation -35 °C up to + 80 °C Copyright © July 2008 - Nexans EMI Flexible Excellent Good Good Oil resistant -35 + 80 °C
  • 16. RHEYFESTOON®(C) (N)3GRDGC5G Number of cores and Outer diameter Weight Max. nominal cross-section approx. tensile load. Min. Max. (mm2) (mm) (mm) (kg/km) (N) 4x4 18 20 600 240 4x6 19 21 780 360 4x10 20 22 1,050 600 5x1.5 13 16 330 113 5x2.5 14 16 390 190 3x16 + 3x16/3 22 25 1,200 960 3x25 + 3x16/3 26 29 1,600 1,500 3x35 + 3x16/3* 29 32 2,000 2,100 3x50 + 3x25/3* 33 36 2,500 3,000 *Stocked products Options • Further numbers of cores and cross-section upon request Copyright © July 2008 - Nexans
  • 17. RHEYFESTOON® (N)3GRD5G Flexible round festoon cables 2.1 - 7
  • 18. Festoon Cables RHEYFESTOON® (N)3GRD5G Flexible round festoon cables Applications 0.6/1 (1.2) kV Heavy duty rubber cable for control and power supplies. For festoon applications with mechanical tensile stress combinated with dynamic stress. Design 1 1. Conductor 3. Inner sheath Flexible stranded plain copper, Special synthetic rubber 2 acc. to DIN EN / IEC 60228 compound better than GM1b class 5 acc. to DIN VDE 0207 part 21 4. Outer sheath 3 2. Insulation Elastomeric rubber compound Chlorinated rubber compound RHEYCLEAN-HEPR 5GM5 acc. to better than IEC 60502-1 DIN VDE 0207 part 21 Colour: black 4 Marking Cores identification Standards e.g.: DIN VDE 0293 part 308/ In line with DIN VDE 0250 RHEYFESTOON (N)3GRD5G HD 308 S2 part 812 with VDE Reg. No. 7891 12 G 1.5 0.6/1 kV I NEXANS I 4 cores: year VDE Reg. No. 7891 green/yellow - brown - black - Copyright © July 2008 - Nexans grey 5 cores: green/yellow - blue - brown - black - grey ≥ 5 cores: black with white printed numbers - green/yellow (in the outer layer) 6 cores design: brown - black - grey - 3 green/yellow (in the interstices)
  • 19. RHEYFESTOON® (N)3GRD5G Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii according to DIN VDE 0298-3, see construction characteristics page 3.1 E Tests alternating/reversed bending test, roller bending test, torsional resistance test Festoon speed up to 240 m/min, higher speed upon request Chemical properties Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60332 part 1. Electrical and Thermal properties EMC Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1 . Nominal voltage Uo/U 0.6/ 1 kV Maximum operating voltage in AC systems Um 1.2 kV Maximum operating voltage in DC systems Vm 1.8 kV Test voltage: - Power 3.0 kV in AC - Control 2.0 kV in AC Current rating (A) according to DIN VDE 0298-4, see electrical characteristics page 3.2 B Maximum temperature at the conductor: - in service +90 °C - under short-circuit conditions +250 °C Maximum surface temperature: - fixed installation -50 °C up to +80 °C Copyright © July 2008 - Nexans - mobile operation -35 °C up to +80 °C Flexible Excellent Good Oil resistant -35 + 80 °C
  • 20. RHEYFESTOON® (N)3GRD5G Number of cores Outer diameter Weight Max. and nominal approx. tensile load cross-section Min. Max. (mm2) (mm) (mm) (kg/km) (N) 1 x 35* 12 14 400 525 1 x 50* 15 17 600 750 1 x 70* 16 18 800 1,050 1 x 95* 18 20 1,000 1,425 1 x 120* 20 22 1,300 1,800 1 x 150 23 25 1,700 2,250 1 x 185 25 27 2,000 2,775 4 x 4* 14 16 350 240 4 x 6* 16 18 500 360 4 x 10* 19 21 700 600 4 x 16* 22 25 1,100 960 POWER 4 x 25* 26 29 1,600 1,500 4 x 35* 29 32 2,100 2,100 4 x 50* 35 38 3,000 3,000 3 x 35 + 3 x 16/3 27 30 1,750 1,575 3 x 50 + 3 x 25/3 31 33 2,500 2,250 3 x 70 + 3 x 35/3 36 39 3,600 3,150 3 x 95 + 3 x 50/3 41 44 4,500 4,275 5 x 4* 16 19 500 300 5 x 6* 17 20 600 450 5 x 10* 20 23 900 750 5 x 16* 24 27 1,350 1,200 5 x 25* 29 33 2,000 1,900 12 x 1.5 15 17 450 270 18 x 1.5 17 19 650 405 24 x 1.5* 21 23 850 540 30 x 1.5 22 24 950 675 36 x 1.5 23 26 1,100 810 CONTROL 12 x 2.5* 17 20 600 450 18 x 2.5* 20 23 900 650 24 x 2.5* 23 26 1,150 900 30 x 2.5* 26 29 1,350 1,125 36 x 2.5 28 31 1,600 1,350 6 x (2 x 0.5) C* 20 22 780 180 6 x (2 x 1) C* 24 27 810 180 BUS 9 x (2 x 0.5) C* 26 29 990 270 9 x (2 x 1) C* 33 36 1,080 270 12 x 1 (C) 16 18 590 180 Copyright © July 2008 - Nexans *Stocked products Options • Further numbers of cores and cross-section upon request
  • 21. RHEYFLAT®-N (N)GFLCGOEU-J Screened rubber flat festoon cables 2.1 - 4
  • 22. Festoon Cables RHEYFLAT®-N (N)GFLCGOEU-J Screened rubber flat festoon cables Applications 300/500 V Used for festoon and handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stress and frequent bending in one plane only. Copper screens are efficient against electro magnetic disturbances caused by power cables. Design 1 1. Conductor 3. Screen Flexible stranded plain copper, Tinned copper braid, 2 ≤ 25 mm2: coverage >80 % extra flexible stranded, 4. Outer sheath 3 class 6 Chlorinated rubber ≥ 35 mm2: compound 5GM3 acc. to flexible stranded, class 5 DIN VDE 0207 part 21 according to DIN EN / IEC 60228 Colour: black 4 2. Insulation Elastomeric EPR, rubber compound 3GI3 acc. to DIN VDE 0207 part 20 Marking Cores identification Standards e.g.: DIN VDE 0293-308 / HD 308 S2 In line with RHEYFLAT-N (N)GFLCGOEU-J 4 cores: DIN VDE 0250 part 809 12 G 1.5 I NEXANS I brown - green/yellow - grey - black 5 cores: Copyright © July 2008 - Nexans blue - brown - green/yellow - black - grey ≥ 5 cores: black with white white no .- green/yellow - black
  • 23. RHEYFLAT®-N (N)GFLCGOEU-J Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii according to DIN VDE 0298-3, see construction characteristics page 3.1 E Tests Bending test Festoon speed up to 180 m/min Chemical properties Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60332 part 1. Electrical and Thermal properties EMC Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1 . Nominal voltage Uo/U 300/500 V Maximum operating voltage in AC systems Um 500 V Maximum operating voltage in DC systems Vm 750 V Test voltage (according to DIN VDE 0250 part 809) 2.0 kV in AC Current rating (A) according to DIN VDE 0298-4, see electrical characteristics page 3.2 B Maximum temperature at the conductor: - in service +90 °C - under short-circuit conditions +250 °C Maximum surface temperature: - fixed installation -50 °C up to +80 °C - mobile operation -35 °C up to +80 °C Copyright © July 2008 - Nexans EMI Flexible Good Good Good Oil resistant -35 + 80 °C
  • 24. RHEYFLAT®-N (N)GFLCGOEU-J Number of cores and Outer dimensions Weight nominal cross-section approx. approx. (mm2) (mm) (kg/km) 4 x 1.5 C* 18.5 x 6.5 220 8 x 1.5 C* 36 x 7.5 470 CONTROL 12 x 1.5 C* 54.5 x 8.5 745 4 x 2.5 C* 22.5 x 7.5 320 12 x 2.5 C* 69.5 x 9.5 1,180 4 x 4 C* 29 x 10.5 505 4 x 6 C* 31 x 10.5 605 4 x 10 C* 36 x 11.5 840 POWER 4 x 16 C* 41.5 x 13.5 1,180 4 x 25 C 47 x 15 1,605 4 x 35 C* 55 x 17 2,520 4 x 50 C 66 x 20.5 3,000 BUS 4 x (2x1) C* 37 x 12.5 640 *Stocked products Options • Special cold resistant compound • With integrated optical fiber element • Further options upon request Copyright © July 2008 - Nexans
  • 25. RHEYFLAT®-N NGFLGOEU-J Rubber flat festoon cables 2.1 - 3
  • 26. Festoon Cables RHEYFLAT®-N NGFLGOEU-J Rubber flat festoon cables Applications 300/500 V Used for festoon and handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stress and frequent bending in one plane only. Design 1 1. Conductor 3. Outer sheath Flexible stranded plain copper, Chlorinated rubber ≤ 25 mm2: compound 5GM3 acc.to 2 extra flexible stranded, DIN VDE 0207 part 21 class 6 Colour: black ≥ 35 mm2: flexible stranded, class 5 according to DIN EN / IEC 60228 2. Insulation Elastomeric EPR rubber 3 compound 3GI3 acc. to DIN VDE 0207 part 20 Marking Cores identification Standards e.g.: DIN VDE 0293-308 / HD 308 S2 DIN VDE 0250 part 809 RHEYFLAT-N NGFLGOEU-J 4 cores: 12 G 1.5 I NEXANS I <VDE> brown - green/yellow - grey - black 5 cores: Copyright © July 2008 - Nexans blue - brown - green/yellow - black - grey ≥ 5 cores: black with white white no .- green/yellow - black
  • 27. RHEYFLAT®-N NGFLGOEU-J Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii according to DIN VDE 0298-3, see construction characteristics page 3.1 E Tests Bending test Festoon speed up to 180 m/min Chemical properties Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60 332 part 1. Electrical and Thermal properties EMC Excellent EMC compatibility due to 6 core design and reduced production tolerances acc. to DIN VDE 250 part 1 . Nominal voltage Uo/U 300/500 V Maximum operating voltage in AC systems Um 500 V Maximum operating voltage in DC systems Vm 750 V Test voltage (according to DIN VDE 0250 part 809) 2.0 kV in AC Current rating (A) according to DIN VDE 0298-4, see electrical characteristics page 3.2 B Maximum temperature at the conductor: - in service +90 °C - under short-circuit conditions +250 °C Maximum surface temperature: - fixed installation -50 °C up to +80 °C - mobile operation -35 °C up to +80 °C Copyright © July 2008 - Nexans Flexible Good Good Oil resistant -35 + 80 °C
  • 28. RHEYFLAT®-N NGFLGOEU-J Number of cores and nominal Outer dimensions Weight cross-section approx. approx. (mm2) (mm) (kg/km) 4 x 1.5* 6.2 x 17.5 200 5 x 1.5* 6.2 x 21.5 240 7 x 1.5 * 6.2 x 29.0 360 8 x 1.5 * 6.2 x 31.5 370 10 x 1.5* 6.5 x 40.0 520 12 x 1.5* 6.5 x 47.0 620 CONTROL 24 x 1.5* 12.5 x 55.0 1,300 4 x 2.5* 7.5 x 21.0 280 5 x 2.5* 7.5 x 27.0 400 7 x 2.5* 7.5 x 35.0 520 8 x 2.5* 7.5 x 39.0 550 12 x 2.5* 8.0 x 56.0 800 24 x 2.5* 16.0 x 68.0 1,850 4 x 4* 9.0 x 26.0 410 5 x 4* 9.0 x 32.0 560 7 x 4* 9.0 x 42.0 700 4 x 6* 9.5 x 29.0 600 5 x 6* 9.5 x 35.0 650 7 x 6* 9.5 x 42.0 850 4 x 10* 11.0 x 33.0 800 5 x 10 11.0 x 44.0 1,000 4 x 16* 13.0 x 38.0 1,150 POWER 5 x 16* 13.0 x 50.0 1,450 4 x 25* 15.0 x 49.5 1,700 5 x 25* 16.0 x 60.0 2,200 7 x 25 16.0 x 80.0 3,060 4 x 35* 17.0 x 55.0 2,200 7 x 35 17.0 x 88.0 3,900 4 x 50* 19.0 x 63.0 3,000 4 x 70* 22.0 x 71.0 4,000 4 x 95* 25.0 x 80.0 5,300 4 x 120* 27.0 x 86.0 6,400 *Stocked products 24 cores = 6 bunches of 4 cores Copyright © July 2008 - Nexans
  • 30. Festoon Cables UL Flat PVC cables Applications 600 V Power and control flat cables can be used on festoon systems or overhead cranes, and other handling systems. Specially designed for indoor and outdoor applications. Design 1. Conductor 3. Outer sheath 1 Flexible plain copper, PVC 2 16 AWG class M Special 105°C from 14 AWG to 2 AWG class K Colour: black or yellow 2. Insulation Assembly 3 Coloured coded, For easy jacket stripping special 105°C PVC for easy threads are placed in each conductor identification conductor grouping. Marking Cores identification Standards NEXANS FESTOON CABLE - In accordance with UL subject 2273 number of core - size - ICEA S 66-524 table K-2: UL Reference number - 105°C - 1 - black (-40°C) - 600V -OUTDOOR Copyright © July 2008 - Nexans 2 - red 3 - blue 4 - orange 5 - yellow 6 - brown 7 - red tracer black 8 - blue tracer black 9 - orange tracer black 10 - yellow tracer black 11 - brown tracer black 12 - black tracer red
  • 31. UL Flat PVC Cables Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 20 N/mm2 Bending radii 10 x cable thickness Tests reversd bending test Travelling Festoon speed up to 120 m/min Chemical properties Oil resistant UL 1581 table 50.156 For indoor and outdoor applications Flame retaradant UL 1581 Section 1100 UV retardant according to UL 62 after 720 hours Electrical and Thermal properties Nominal voltage Uo/U 0.6/1 kV Maximum operating voltage in AC systems Um 1.2 kV Test voltage 3.5 kV - 50 Hz in AC Max. temperature at the conductor: - in service + 90 °C (105°C) - in short circuit + 150 °C Max. surface temperature: - fixed installation - 55 °C up to + 105 °C - mobile operation - 40 °C up to + 80 °C Copyright © July 2008 - Nexans Pb Flexible Lead Free Good Good Oil resistant -40 + 80 °C Compound
  • 32. UL Flat PVC Cables Stranding Nominal Outer Outer Ampacity Approx. Approx. Stranding Nb of wires Thickness dimensions dimensions Weight Weight Number Size Size Nb of x wire (inches) of cores (AWG) (mm2) wires diameter AWG (inches) (mm) (inches) (mm) (A) (Ibs/mft) (kg/km) (mm) 4C 16 AWG 1.31 65/34 65x 0.160 0.030 0.762 0.60 x 0.20 15.2 x 5.1 20 107 160 8C 16 AWG 1.31 65/34 65x 0.160 0.030 0.762 1.12 x 0.20 28.5 x 5.1 14 188 280 12 C 16 AWG 1.31 65/34 65x 0.160 0.030 0.762 1.68 x 0.20 42.6 x 5.1 14 282 420 4C 14 AWG 2.18 41/30 41x 0.254 0.030 0.762 0.63 x 0.22 16.0 x 5.5 27 130 190 8C 14 AWG 2.08 41/30 41x 0.254 0.030 0.762 1.18 x 0.22 30.0 x 5.5 19 230 340 12 C 14 AWG 2.08 41/30 41x 0.254 0.030 0.762 1.72 x 0.22 43.7 x 5.5 19 350 520 4C 12 AWG 3.31 65/30 65x 0.254 0.030 0.762 0.72 x 0.24 18.3 x 6.1 33 170 250 4C 10 AWG 5.26 105/30 105 x 0.254 0.030 0.762 0.89 x 0.27 22.6 x 6.9 44 255 380 4C 8 AWG 8.37 168/30 168 x 0.254 0.045 1.143 1.20 x 0.37 30.5 x 9.4 60 430 640 4C 6 AWG 13.3 266/30 266 x 0.254 0.060 1.524 1.45 x 0.43 36.8 x 10.9 82 620 920 4C 4 AWG 21.15 420/30 420 x 0.254 0.060 1.524 1.70 x 0.50 43.2 x 12.7 104 770 1 150 4C 2 AWG 33.62 665/30 665 x 0.254 0.060 1.524 2.0 x 0.60 50.8 x 15.3 142 1 310 1 950 Copyright © July 2008 - Nexans
  • 33. VCVH6-F Screened PVC flat cables 2.1 - 2
  • 34. Festoon Cables VCVH6-F Screened PVC flat cables Applications Control 300/500 V Used for hoisting control Power 0.6/1 (1.2) kV systems in festoons on overhead cranes. Copper screens are efficient against electro magnetic disturbances caused by power and control cables. Design 1 1 1. Conductor Flexible plain copper 2 2 class 5 IEC 60228 3.a 3.b 2. Insulation PVC 3. Screen a. Plain copper braid b. Plain copper spinning on 4 4 phase cores. Earth core is unscreened. 4. Outer-sheath PVC Colour: black Marking Cores identification Standards VCVH6-F power: Nexans specification Number of cores - cross-section black-grey-brown Copyright © July 2008 - Nexans voltage - NEXANS - year - week earth conductor: green/yellow control: black with white printed numbers
  • 35. VCVH6-F Screened PVC Flat Cables Cable characteristics Mechanical properties Tensile stress of the conductor static 15 N/mm2 dynamic 30 N/mm2 Bending radii see construction characteristics page 3.1 E Tests Bending test Travelling Festoon speed up to 120 m/min Chemical properties Oil, acid and alcaline resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60 332 part 1. Electrical and Thermal properties Control cables: Nominal voltage Uo/U 300/500 V Maximum operating voltage in AC systems Um 500 V Capacitance between cores: 170 nF/km Capacitance between core and screen: 350 nF/km Power cables: Nominal voltage Uo/U 0.6/1 kV Maximum operating voltage in AC systems Um 1.2 kV Test voltage: - Control 2.0 kV - 50 Hz in AC - Power 2.5 kV - 50 Hz in AC Current rating (A) see electrical characteristics page 3.2 B Max. temperature at the conductor: - in service + 70 °C Copyright © July 2008 - Nexans - in short circuit + 150 °C Max. surface temperature: - fixed installation - 35 °C up to + 60 °C - mobile operation - 25 °C up to + 60 °C Pb EMI Flexible Good Lead free compound Good Good -25 + 60 °C Good
  • 36. VCVH6-F Screened PVC Flat Cables Number of cores and nominal Outer dimensions Weight cross-section approx. approx. (mm2) (mm) (kg/km) 4 x 1.5* 18 x 5.5 220 CONTROL 8 x 1.5* 34 x 5.5 430 12 x 1.5* 50 x 5.5 650 4 G 4* 23 x 7 360 4 G 6* 29 x 9 580 POWER 4 G 10* 37 x 11 900 4 G 16* 46 x 14 1,280 4 G 25* 50 x 14.5 1,800 4 G 35* 55 x 16 2,300 *Stocked products Options • Other cross-sections on request Copyright © July 2008 - Nexans