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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 27
THE PERFORMANCE AND EXHAUST EMISSION ANALYSIS OF
DIESEL ENGINE USING WASTE COOKING OIL
Jagadeesh S Bali1
, Channamallikarjun Sankanna2
1
Assistant Professor, Mechanical Department, PGMCOE, Wagholi, Pune, Maharastra, India
bali.jagadeesh@gmail.com, Mob No- 9620910739
2
Assistant Professor, Mechanical Department, PGMCOE, Wagholi, Pune, Maharastra, India
channamallikarjun.s@gmail.com
Abstract
From last ten year there has been number of increase in vehicles and corresponding to increase in the fuel price. For this reason
the scientist will move towards alternative fuels like vegetable oils, biodiesel, etc. Biodiesel is one of the substitute fuels which is
obtained from vegetable oils, Waste cooking oil. In this experiment, the biodiesel is produced from waste cooking oil using
transisterification process, the present work has focused mainly on the performance and exhaust emission of waste cooking oil
and its blend with diesel on diesel engine and its suitability is examined. The oil blended with diesel in proportion of 25/75%,
50/50%, 75/25%, and 100/100% on quantity basis after that biodiesel is analyzed. The performance and exhaust emission of
blend are check out at a variable loads (brake power) of 0 1,2,3,4 at constant speed of 1500rpm and 5kW and results are
compared. The experimental results show that there is mixing of lower percent of biodiesel in diesel give good results means
increase mechanical efficiency, the brake thermal efficiency, and BSFC are well comparable with diesel. At full load CO, CO2,
and HC are lower compare to diesel. Hence we can use the biodiesel which produced from waste cooking oil can be an
alternative fuel in a diesel engine. And also up to B25 there is no modification of our engine.
Keywords: Trasisterification Process, Engine Performance, Exhaust Emissions, Fossil Fuel, Biodiesel, Alternative
Fuels.
---------------------------------------------------------------------***---------------------------------------------------------------------
1. INTRODUCTION
The India which mainly depends on fossil fuels which are
imported from other countries due to lack of fossil fuel
reserves in india[1]. And also The Use of diesel in engines
could lead to a lot of knocking in the engine [2]. This can
cause damage to the engine. Diesel engines are produce
gases such as carbon monoxide, un-burnt hydrocarbons and
oxides of nitrogen which are harmful to human being. Due
to hike in petroleum fuels and diesel engines emits more
emission to environment for this the vegetables oils are used
as an alternative fuels for engines. This vegetable oil as fuel
in diesel engine was first used by Rudolf Diesel. The
vegetable oil was more expensive than petroleum fuels due
to this it could not get acceptance [3]. Later several
researchers to use vegetable oils like coconut oil, sunflower
oil, palm oil etc in diesel engine as fuel. These vegetable oils
are suitable for eating in nature so if we use continuously
they become shortage so later researchers are using non
suitable for eating oils like jatropha, mahuva oil as fuel. The
vegetable oils have high viscosity compare to diesel fuel
[4].The higher viscosity leads to incomplete combustion
[5].The Viscosity can be solved by following methods like
blending with diesel fuel, preheating, micro Emulsification
with diesel ethanol or methanol, and trasisterification
process i.e. converting them into biodiesel fuels.[6] For
improving their performance and emissions,[7]. Bio diesel is
methyl ester of fatty acid made from waste cooking oil and
vegetable oils [8]. The production and use of biodiesel has
increased significantly in all over world. In India, much
waste cooking oil is produced by a number of local
restaurants such as Spur, McDonald’s, Dros, and Fast Food
Chain etc. Management of such oils and fats poses a major
challenge because of their dumping problems [9].The most
of the used cooking oil is poured into the sewer of cities.
This may leads to the pollution of rivers, lakes, and seas etc.
which is very harmful to the environment and human health
[9].This problem can be solved by utilizing some of this
waste cooking oil to produce cleaner Biodiesel. For this
reason the waste cooking oil is efficiently and economically
used [10]. From above stated factors it is evident that the
waste cooking oil on diesel engine is of great importance,
the investigation is focused on waste cooking oil suitability
in Diesel engine [11].
2. MATERIAL & METHODS
2.1 Material
The meaning for “waste cooking oil” (WCO) is oil
vegetable oil and which is a waste oil produced from
cooking. It has no longer viable for its intended use. The
sample for this oil is palm oil because it is commonly used
oil in the restaurants and hostel kitchens [12]. Used cooking
oil is normally black, a strong odor.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 28
2.2 Methods for Making Biodiesel
The waste cooking oil (WCO) has different properties
compare to fresh cooking oils. It has more content of FFA
level, high viscosity and density. Due to its high viscosity,
the oil needs to be chemically modified into esters whose
properties resemble those of fossil fuels. These chemically
modified processes are called
trasisterification[13,14,and15].
Triglycerides +alcohol ester+ by product
(Catalyst)
Transesterification Procedeure
The figure 1 shows transisterification process and it consists
of four steps as follows:
 Add the catalyst to neutralize the free fatty acids
 Preparation of methoxide solution
 Formation of biodiesel and glycerol
 Clean the obtained bio-diesel
STEP: 1: In this step, find out the amount of catalyst
required to neutralize the free fatty acids. This can be done
by titration process. First prepare the stock solution by
adding 1gm of KOH in a perfect measured one liter of
distilled water. Then this value becomes 1gm/1000ml or
0.001 alkali. Fill the stock solution in 25ml burette. Then
take 1 ml of oil using pipette and dilute this in 10 ml of
isopropyl alcohol. Add two drops of phenapthelene colour
indicator and keep it closed. Then start the titration process.
Then the colour of the oil changes into pink colour. Then
watch the burette how much ml is consumed. If suppose it is
consumed by 5 ml, then there is a 5% of free fatty acids and
we require 20 gm of catalyst to neutralize fatty acids. In this
our oil has 1% of FFA. Thus it requires 5gm of KOH with
200 ml of methanol.
STEP: 2: Prepare the methoxide solution by mixing of
methanol with potassium hydroxide. Mix the 5gm of KOH
with 200 ml of methanol and keep it safely.
Fig 1: Three necked flask on magnetic stirrer
STEP 3: Take the one liter of oil, heat the oil up to 650
C and
react with methoxide solution fastly by using a glass rod.
Then pour the oil in a separate vessel and allow sufficient
time for separation of bio-diesel and glycerol.After some
time, we find two layers which are maximum at top and
minimum at bottom. The top layer is called bio-diesel or
methyl ester and the bottom layer is a byproduct called
glycerol.
STEP 4: Clean the oil with the distilled water for two or
three times. First clean the oil with distilled water to remove
the untreated methoxide and then heat the oil to remove any
water traces and finally we obtain a clear bio-diesel.
3. THE EXPERIMENTAL SET UP
Table1: Engine Specifications
Name of the engine: AV1 KIRLOSKAR OIL
ENGINES
Engine : single cylinder, Diesel engine, four stroke
Number of cylinders: 1
Bore: 87.5mm
Stroke : 110mm
Rated power: 5.2kW
Injection pressure : 190 bar
Injection timing : 23 deg TDC
Type of sensor : piezo electric
Rated speed : 1500rpm constant
Compression ratio : 16.5:1
This investigation was conducted above mentioned diesel
engine. The Engine was directly coupled to Eddy current
dynamometer. The engine and dynamometer was connected
to a computer. The computer records the parameters like
fuel flow rate, temperatures, air flow rate, load etc. and by
using this it calculates the brakes specific fuel consumption,
brake thermal efficiency, Volumetric efficiency etc., The
density and calorific value of a particular fuel was entered
into the software. The exhaust emission is calculated by
using gas analyzer.
Figure2: Experimental set up of computerized C.I. Engine
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 29
3.1 Experimental Procedure
The engine was run at a constant rated speed of 1500 rpm
and variable load (brake power) of 0, 1, 2, 3, 4, at 5 kW of
190bar injection pressure. Before taking all readings the
engine is warmed up. Now prepare for different blends of
biodiesel from waste cooking oil with diesel namely B25,
B50, B75, and B100.
4 RESULTS AND DISCUSSION
4.1 Fuel Properties
Bomb calorimeter is used to find calorific values of the
biodiesel. The biodiesel calorific values are low compare to
diesel, the reason for the lower value is because of oxygen
present in vegetable oils which lowers their calorific values.
The viscosity can be determined by using saybolt
viscometer apparatus. The WCO contains high viscosity it is
reduced by transiserification process. The flash point is
determined by the Pensky-Marten apparatus.
Table2: Properties of Standard Diesel and Biodiesel
Property WCO Biodiesel Diesel
Kinematic
Viscosity
At 40o
C
(mm2
/s)
39.7 6.58 2.4
Calorific
Value
(MJ/kg)
36.13 35.64 42.5
Cloud
Point
(o
C)
0 2 -5
Pour
Point
(o
C)
-40.7 -8 -20
Flash
Point
(o
C)
278 180 75
Density
(kg/m3
)
At 15o
C
910 885 840
Table 3: Density and Calorific Value of Different Fuel
Blends
Sl. No Blend of
fuel
Density
(Kg/m3
)
Calorific value
(KJ/Kg)
1 B0 840 42500
2 B25 853 40785
3 B50 866 39070
4 B75 879 37355
5 B100 885 35640
4.2 Engine Performance
Brake Power Vs Fuel Consumption
This figure shows the fuel consumption increases
corresponding to increase of brake power. The fuel
consumption depends up on the calorific value of the fuels.
With increase in the calorific value the fuel consumption
reduces. The diesel fuel has more calorific value compared
with the fuel blends. So the fuel consumption of the blends
are higher than the diesel fuel due to lower calorific value of
the fuel blends (B25, B50, B75 and B100).the fuel
consumption for diesel is 33.5(kg/h), whereas B25 is
34.7(kg/h), is higher by 1.2(kg/h) and we can say that fuel
consumption of B25 is well compare For B50, B75 and
B100, corresponding fuel consumption is 49.6, 52.6, and
54.7(kg/h).
Figure: 3 fuel consumption vs. BP
Brake Power Vs Specific Fuel Consumption
The graph shows that with increase in brake power the
specific fuel consumptions are reduces. The specific fuel
consumption of the Bio diesel blends are more than the
diesel fuel. But the B25 and B50 fuel blends specific fuel
consumption are nearer to the diesel fuel. The SFC of B25 is
0.465(kg/kW-h) against diesel is 0.438(kg/kW-h) is higher
by 0.027(kg/kW-h). We can say that fuel consumption of
B25 is well comparable.
Figure: 4 SFC vs. BP
0
10
20
30
40
50
60
0 1 2 3 4 5 6
FC
BP(KW)
Fuel consumptionVs BP
B25
B50
B75
B100
Diesel
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0 1 2 3 4 5 6
SFC
BP(KW)
Specific fuel consumption Vs BP
B25
B50
B75
B100
Diesel
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 30
Brake Power Vs Brake Thermal Efficiency
The figure shows the brake thermal efficiency of B100 is
more compare to diesel oil. The maximum brake thermal
efficiency of B100 is 28.9%, against 21.5% of diesel oil
which is lower by 7.4%. B25 BTE is 23.9% which is almost
near to diesel, so we can say that B25 is comparable with
diesel fuel.
Figure 5: brake thermal efficiency vs. BP
Brake Power Vs Mechanical Efficiency (%)
Figure 6: mechanical efficiency vs. BP
The figure shows clearly that the mechanical efficiency for
D100% is similar to waste cooking oil blends. This is
because of low viscosity, higher cetane number. The
maximum mechanical efficiency for diesel oil is 62.71% and
maximum mechanical efficiency for 100% blend is 65.92%.
Similarly other blends maximum mechanical efficiency is
62.45, 63.09, and 62.31 for B25, B50, and B75%
respectively.
4.3 Emission Characteristics
Brake Power Vs CO2
The addition of the biodiesel to the blend decreased the CO2
emissions. This graph shows the carbon dioxide emission
increases corresponding to increase in the brake power. At
low load condition the carbon dioxide emission of diesel
fuel is higher than blended fuels. This may be because of the
vegetable oil containing oxygen elements. Increasing
percentage of biodiesel in the blend, decrease the emission
of CO2. For B25 and B50 biodiesel the emission is less than
diesel. Biodiesel has higher cetane number compared
standard diesel.
Figure 7: CO2 vs. BP
Brake Power Vs Co
The figure clearly shows that the carbon monoxide
emissions are increasing corresponding to increase in the
brake power. The carbon monoxide emission variations are
due to the incomplete combustion in the combustion
chamber. At full load condition, the carbon monoxide
emission of the fuel blend B100 and B50 is higher than the
diesel fuel. But B25, B75 are nearer to diesel. This is
because of incomplete combustion in combustion.
Figure 8: CO vs. BP
Brake Power Vs HC
The figure shows that the hydrocarbon emissions of the
waste cooking oil for different blends are lesser than the
diesel fuel at full load conditions. The B100 has the lowest
hydrocarbon emission than the other fuels. The maximum
hydrocarbon emission for diesel fuel is 230ppm.
Figure 9: UBHC vs. BP
0
5
10
15
20
25
0
5
10
15
20
25
30
35
0 1 2 3 4 5 6
BRAKETHERMALEFFICIENCY(%)
BP(kW)
BRAKE THERMAL EFFICIENCY(%)
B25
B50
B75
B100
D100
0
10
20
30
40
50
60
70
0 1 2 3 4 5 6
M.E
BP(KW)
Mechanicalefficiency Vs BP B25
B50
B75
B100
Diesel
0
1
2
3
4
5
6
7
0 2 4 6
CO2
BP(KW)
CO2 Vs BP
B25
B50
B75
B100
Diesel
0
0.5
1
1.5
2
0 2 4 6
CO
BP(kW)
CO Vs BP B25
B50
B75
B100
Diesel
0
50
100
150
200
250
0 1 2 3 4 5 6
HC(PPM)
BP(kW)
UBHC Vs BP
B25
B50
B75
B100
Diesel
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 31
5. CONCLUSIONS
1. In this study it examined that the suitability of waste
cooking oil as an alternative fuel. The results shows that,
the properties of density, viscosity, flash point, and fire
point of waste cooking oil are higher and calorific values
lower than diesel.
2. The fuel consumption of the waste cooking oil blends is
higher than the diesel fuel. The fuel consumption for
diesel is 33.5(kg/h), whereas B25 is 34.7(kg/h), is higher
by 1.2(kg/h).
3. The specific fuel consumption of the waste cooking oil
blends are more than the diesel fuel. The SFC of B25 is
0.465(kg/kW-h) against diesel is 0.438(kg/kW-h) is
higher by 0.027(kg/kW-h).
4. The brake thermal efficiency for waste cooking oil for
all blends is almost similar to efficiency of diesel fuel.
The maximum brake thermal efficiency of B100 is
28.9%, against 21.5% of diesel oil which is higher by
7.4%. B25 BTE is 23.9% which is almost near to diesel.
5. The maximum mechanical efficiency for diesel oil is
62.71% and maximum mechanical efficiency for 100%
blend is 65.92%.
6. There was a reduction in CO and CO2 emission for
Waste cooking oil blend at B25 at full load condition.
7. The hydrocarbon emissions of the blends (B25, B50) are
lower than the diesel fuel at all full conditions. The
maximum hydrocarbon emission for diesel fuel is
230ppm.
8. From above investigations we can say that the waste
cooking oil is an alternative fuel for diesel engine and
can be used as fuel for diesel engine without any
alteration.
REFERENCES
[1] Rickeard, D. J. and Thompson, N. D. (1993) “A review
of the potential for biofuel as transportation fuels”,SAE
Technical Paper Series, SAE 932778.
[2] Demirbas, A., 2006. “Biodiesel production via non-
catalytic SCF method and biodiesel fuel
characteristics”, Energy Conversion Management 47,
pp. 2271–2282.
[3] Nwafor, O.M.I., 2004. “Emission characteristics of
diesel engine running on vegetable oil with elevated
fuel inlet temperature”, Biomass Bio energy 27,
pp.507–511.
[4] Rakopoulos, C.D., K.A., Antonopoulos, Rakopoulos
D.C., D.T., Hountalas, and E.G., Giakoumis, 2006.
“Comparative performance and emissions study of a
direct injection diesel engine using blends of diesel fuel
with vegetable oils or bio-diesels of various origins”,
Energy Conversion Management 47, pp.3272–3287
[5] Dorado, M.P., E.A., Ballesteros, J.M., Arnal, J.,Gomez,
and F.J., Lopez., 2003. “Exhaustemissions from a diesel
enginefueled with transisterified waste olive oil”, Fuel
82, pp. 1311–1315.
[6] Pugazhvadivu, M., K., Jeyachandran, 2005.
“Investigations on the performance exhaust emissions
of a diesel engine using preheated waste frying oil as
fuel”, Renewable Energy 30, pp. 2189–2202.
[7] Huzayyin, A.S., A.H., Bawady, M.A., Rady, and A.,
Dawood., 2004. “Experimental evaluation of diesel
engine performance and emission using blends of jojoba
oil and diesel fuel”, Energy Conversion Management
45, pp. 2093–2112.
[8] Jothi, N.K.M., G., Nagarajan, and S., Renganarayanan,
2007. “Experimental studies on homogeneous charge CI
engine fueled with LPG using DEE as an ignition
enhancer”, Renewable Energy 32, pp.1581–1593
[9] Dr. Avinash Kumar Agarwal (2008), “Experiment to
study the properties and the performance of non edible
vegetable oils in a diesel engine” Indian Institute of
Technology Kanpur.
[10]Niraj Kumar et.al (2010) “Environmental effects of
Biodiesel as an alternate fuel for CI engines” Indian
Journal of Science and Technology Vol. 3 No. 5 (May
2010) ISSN: 0974- 6846
[11]Carlos A. Guerrero F., Andrés Guerrero-Romero and
Fabio E. Sierra National University of Colombia,
Colombia “Biodiesel Production from Waste Cooking
Oil”
[12] Sagar P.Kadu1 et.al (2011) “Use of vegetable oils by
Transesterification method as C.I. engines fuels: A
technical review” Journal of Engineering Research and
Studies E-ISSN0976-7916 JERS/Vol .
[13]Chhetri, A. B., Chris Watts, K. and Islam M. R. (2008)
“Waste Cooking Oil as an Alternate Feed Stock for
Biodiesel Production”, Energies, Vol. 1, pp. 3–18.
[14] Rice, B., Fröhlich, A. and Korbitz, W. (1997)
“Biodiesel production based on waste cooking oil:
promotion of the establishment of an industry in
Ireland” Contract XVII/4.1030/AL//7/95/IRL, European
Commission.
[15] Rice, B., Fröhlich, A. and Leonard, r. (1998) “biodiesel
production from camelina oil, waste cooking oil and
tallows”,ISBN 190138674.
BIOGRAPHIES
Prof.Jagadeesh Bali
Presently working in PGMCOE
Pune, as Assistant Prof. and has 4 year
teaching experience and published 04
International Journals.
Prof.Channamallikarjun Sankanna presently working in
PGMCOE Pune, as Assistant Prof. and has 4 year Teaching
experience.

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The performance and exhaust emission analysis of diesel engine using waste cooking oil

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 27 THE PERFORMANCE AND EXHAUST EMISSION ANALYSIS OF DIESEL ENGINE USING WASTE COOKING OIL Jagadeesh S Bali1 , Channamallikarjun Sankanna2 1 Assistant Professor, Mechanical Department, PGMCOE, Wagholi, Pune, Maharastra, India bali.jagadeesh@gmail.com, Mob No- 9620910739 2 Assistant Professor, Mechanical Department, PGMCOE, Wagholi, Pune, Maharastra, India channamallikarjun.s@gmail.com Abstract From last ten year there has been number of increase in vehicles and corresponding to increase in the fuel price. For this reason the scientist will move towards alternative fuels like vegetable oils, biodiesel, etc. Biodiesel is one of the substitute fuels which is obtained from vegetable oils, Waste cooking oil. In this experiment, the biodiesel is produced from waste cooking oil using transisterification process, the present work has focused mainly on the performance and exhaust emission of waste cooking oil and its blend with diesel on diesel engine and its suitability is examined. The oil blended with diesel in proportion of 25/75%, 50/50%, 75/25%, and 100/100% on quantity basis after that biodiesel is analyzed. The performance and exhaust emission of blend are check out at a variable loads (brake power) of 0 1,2,3,4 at constant speed of 1500rpm and 5kW and results are compared. The experimental results show that there is mixing of lower percent of biodiesel in diesel give good results means increase mechanical efficiency, the brake thermal efficiency, and BSFC are well comparable with diesel. At full load CO, CO2, and HC are lower compare to diesel. Hence we can use the biodiesel which produced from waste cooking oil can be an alternative fuel in a diesel engine. And also up to B25 there is no modification of our engine. Keywords: Trasisterification Process, Engine Performance, Exhaust Emissions, Fossil Fuel, Biodiesel, Alternative Fuels. ---------------------------------------------------------------------***--------------------------------------------------------------------- 1. INTRODUCTION The India which mainly depends on fossil fuels which are imported from other countries due to lack of fossil fuel reserves in india[1]. And also The Use of diesel in engines could lead to a lot of knocking in the engine [2]. This can cause damage to the engine. Diesel engines are produce gases such as carbon monoxide, un-burnt hydrocarbons and oxides of nitrogen which are harmful to human being. Due to hike in petroleum fuels and diesel engines emits more emission to environment for this the vegetables oils are used as an alternative fuels for engines. This vegetable oil as fuel in diesel engine was first used by Rudolf Diesel. The vegetable oil was more expensive than petroleum fuels due to this it could not get acceptance [3]. Later several researchers to use vegetable oils like coconut oil, sunflower oil, palm oil etc in diesel engine as fuel. These vegetable oils are suitable for eating in nature so if we use continuously they become shortage so later researchers are using non suitable for eating oils like jatropha, mahuva oil as fuel. The vegetable oils have high viscosity compare to diesel fuel [4].The higher viscosity leads to incomplete combustion [5].The Viscosity can be solved by following methods like blending with diesel fuel, preheating, micro Emulsification with diesel ethanol or methanol, and trasisterification process i.e. converting them into biodiesel fuels.[6] For improving their performance and emissions,[7]. Bio diesel is methyl ester of fatty acid made from waste cooking oil and vegetable oils [8]. The production and use of biodiesel has increased significantly in all over world. In India, much waste cooking oil is produced by a number of local restaurants such as Spur, McDonald’s, Dros, and Fast Food Chain etc. Management of such oils and fats poses a major challenge because of their dumping problems [9].The most of the used cooking oil is poured into the sewer of cities. This may leads to the pollution of rivers, lakes, and seas etc. which is very harmful to the environment and human health [9].This problem can be solved by utilizing some of this waste cooking oil to produce cleaner Biodiesel. For this reason the waste cooking oil is efficiently and economically used [10]. From above stated factors it is evident that the waste cooking oil on diesel engine is of great importance, the investigation is focused on waste cooking oil suitability in Diesel engine [11]. 2. MATERIAL & METHODS 2.1 Material The meaning for “waste cooking oil” (WCO) is oil vegetable oil and which is a waste oil produced from cooking. It has no longer viable for its intended use. The sample for this oil is palm oil because it is commonly used oil in the restaurants and hostel kitchens [12]. Used cooking oil is normally black, a strong odor.
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 28 2.2 Methods for Making Biodiesel The waste cooking oil (WCO) has different properties compare to fresh cooking oils. It has more content of FFA level, high viscosity and density. Due to its high viscosity, the oil needs to be chemically modified into esters whose properties resemble those of fossil fuels. These chemically modified processes are called trasisterification[13,14,and15]. Triglycerides +alcohol ester+ by product (Catalyst) Transesterification Procedeure The figure 1 shows transisterification process and it consists of four steps as follows:  Add the catalyst to neutralize the free fatty acids  Preparation of methoxide solution  Formation of biodiesel and glycerol  Clean the obtained bio-diesel STEP: 1: In this step, find out the amount of catalyst required to neutralize the free fatty acids. This can be done by titration process. First prepare the stock solution by adding 1gm of KOH in a perfect measured one liter of distilled water. Then this value becomes 1gm/1000ml or 0.001 alkali. Fill the stock solution in 25ml burette. Then take 1 ml of oil using pipette and dilute this in 10 ml of isopropyl alcohol. Add two drops of phenapthelene colour indicator and keep it closed. Then start the titration process. Then the colour of the oil changes into pink colour. Then watch the burette how much ml is consumed. If suppose it is consumed by 5 ml, then there is a 5% of free fatty acids and we require 20 gm of catalyst to neutralize fatty acids. In this our oil has 1% of FFA. Thus it requires 5gm of KOH with 200 ml of methanol. STEP: 2: Prepare the methoxide solution by mixing of methanol with potassium hydroxide. Mix the 5gm of KOH with 200 ml of methanol and keep it safely. Fig 1: Three necked flask on magnetic stirrer STEP 3: Take the one liter of oil, heat the oil up to 650 C and react with methoxide solution fastly by using a glass rod. Then pour the oil in a separate vessel and allow sufficient time for separation of bio-diesel and glycerol.After some time, we find two layers which are maximum at top and minimum at bottom. The top layer is called bio-diesel or methyl ester and the bottom layer is a byproduct called glycerol. STEP 4: Clean the oil with the distilled water for two or three times. First clean the oil with distilled water to remove the untreated methoxide and then heat the oil to remove any water traces and finally we obtain a clear bio-diesel. 3. THE EXPERIMENTAL SET UP Table1: Engine Specifications Name of the engine: AV1 KIRLOSKAR OIL ENGINES Engine : single cylinder, Diesel engine, four stroke Number of cylinders: 1 Bore: 87.5mm Stroke : 110mm Rated power: 5.2kW Injection pressure : 190 bar Injection timing : 23 deg TDC Type of sensor : piezo electric Rated speed : 1500rpm constant Compression ratio : 16.5:1 This investigation was conducted above mentioned diesel engine. The Engine was directly coupled to Eddy current dynamometer. The engine and dynamometer was connected to a computer. The computer records the parameters like fuel flow rate, temperatures, air flow rate, load etc. and by using this it calculates the brakes specific fuel consumption, brake thermal efficiency, Volumetric efficiency etc., The density and calorific value of a particular fuel was entered into the software. The exhaust emission is calculated by using gas analyzer. Figure2: Experimental set up of computerized C.I. Engine
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 29 3.1 Experimental Procedure The engine was run at a constant rated speed of 1500 rpm and variable load (brake power) of 0, 1, 2, 3, 4, at 5 kW of 190bar injection pressure. Before taking all readings the engine is warmed up. Now prepare for different blends of biodiesel from waste cooking oil with diesel namely B25, B50, B75, and B100. 4 RESULTS AND DISCUSSION 4.1 Fuel Properties Bomb calorimeter is used to find calorific values of the biodiesel. The biodiesel calorific values are low compare to diesel, the reason for the lower value is because of oxygen present in vegetable oils which lowers their calorific values. The viscosity can be determined by using saybolt viscometer apparatus. The WCO contains high viscosity it is reduced by transiserification process. The flash point is determined by the Pensky-Marten apparatus. Table2: Properties of Standard Diesel and Biodiesel Property WCO Biodiesel Diesel Kinematic Viscosity At 40o C (mm2 /s) 39.7 6.58 2.4 Calorific Value (MJ/kg) 36.13 35.64 42.5 Cloud Point (o C) 0 2 -5 Pour Point (o C) -40.7 -8 -20 Flash Point (o C) 278 180 75 Density (kg/m3 ) At 15o C 910 885 840 Table 3: Density and Calorific Value of Different Fuel Blends Sl. No Blend of fuel Density (Kg/m3 ) Calorific value (KJ/Kg) 1 B0 840 42500 2 B25 853 40785 3 B50 866 39070 4 B75 879 37355 5 B100 885 35640 4.2 Engine Performance Brake Power Vs Fuel Consumption This figure shows the fuel consumption increases corresponding to increase of brake power. The fuel consumption depends up on the calorific value of the fuels. With increase in the calorific value the fuel consumption reduces. The diesel fuel has more calorific value compared with the fuel blends. So the fuel consumption of the blends are higher than the diesel fuel due to lower calorific value of the fuel blends (B25, B50, B75 and B100).the fuel consumption for diesel is 33.5(kg/h), whereas B25 is 34.7(kg/h), is higher by 1.2(kg/h) and we can say that fuel consumption of B25 is well compare For B50, B75 and B100, corresponding fuel consumption is 49.6, 52.6, and 54.7(kg/h). Figure: 3 fuel consumption vs. BP Brake Power Vs Specific Fuel Consumption The graph shows that with increase in brake power the specific fuel consumptions are reduces. The specific fuel consumption of the Bio diesel blends are more than the diesel fuel. But the B25 and B50 fuel blends specific fuel consumption are nearer to the diesel fuel. The SFC of B25 is 0.465(kg/kW-h) against diesel is 0.438(kg/kW-h) is higher by 0.027(kg/kW-h). We can say that fuel consumption of B25 is well comparable. Figure: 4 SFC vs. BP 0 10 20 30 40 50 60 0 1 2 3 4 5 6 FC BP(KW) Fuel consumptionVs BP B25 B50 B75 B100 Diesel 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 1 2 3 4 5 6 SFC BP(KW) Specific fuel consumption Vs BP B25 B50 B75 B100 Diesel
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 30 Brake Power Vs Brake Thermal Efficiency The figure shows the brake thermal efficiency of B100 is more compare to diesel oil. The maximum brake thermal efficiency of B100 is 28.9%, against 21.5% of diesel oil which is lower by 7.4%. B25 BTE is 23.9% which is almost near to diesel, so we can say that B25 is comparable with diesel fuel. Figure 5: brake thermal efficiency vs. BP Brake Power Vs Mechanical Efficiency (%) Figure 6: mechanical efficiency vs. BP The figure shows clearly that the mechanical efficiency for D100% is similar to waste cooking oil blends. This is because of low viscosity, higher cetane number. The maximum mechanical efficiency for diesel oil is 62.71% and maximum mechanical efficiency for 100% blend is 65.92%. Similarly other blends maximum mechanical efficiency is 62.45, 63.09, and 62.31 for B25, B50, and B75% respectively. 4.3 Emission Characteristics Brake Power Vs CO2 The addition of the biodiesel to the blend decreased the CO2 emissions. This graph shows the carbon dioxide emission increases corresponding to increase in the brake power. At low load condition the carbon dioxide emission of diesel fuel is higher than blended fuels. This may be because of the vegetable oil containing oxygen elements. Increasing percentage of biodiesel in the blend, decrease the emission of CO2. For B25 and B50 biodiesel the emission is less than diesel. Biodiesel has higher cetane number compared standard diesel. Figure 7: CO2 vs. BP Brake Power Vs Co The figure clearly shows that the carbon monoxide emissions are increasing corresponding to increase in the brake power. The carbon monoxide emission variations are due to the incomplete combustion in the combustion chamber. At full load condition, the carbon monoxide emission of the fuel blend B100 and B50 is higher than the diesel fuel. But B25, B75 are nearer to diesel. This is because of incomplete combustion in combustion. Figure 8: CO vs. BP Brake Power Vs HC The figure shows that the hydrocarbon emissions of the waste cooking oil for different blends are lesser than the diesel fuel at full load conditions. The B100 has the lowest hydrocarbon emission than the other fuels. The maximum hydrocarbon emission for diesel fuel is 230ppm. Figure 9: UBHC vs. BP 0 5 10 15 20 25 0 5 10 15 20 25 30 35 0 1 2 3 4 5 6 BRAKETHERMALEFFICIENCY(%) BP(kW) BRAKE THERMAL EFFICIENCY(%) B25 B50 B75 B100 D100 0 10 20 30 40 50 60 70 0 1 2 3 4 5 6 M.E BP(KW) Mechanicalefficiency Vs BP B25 B50 B75 B100 Diesel 0 1 2 3 4 5 6 7 0 2 4 6 CO2 BP(KW) CO2 Vs BP B25 B50 B75 B100 Diesel 0 0.5 1 1.5 2 0 2 4 6 CO BP(kW) CO Vs BP B25 B50 B75 B100 Diesel 0 50 100 150 200 250 0 1 2 3 4 5 6 HC(PPM) BP(kW) UBHC Vs BP B25 B50 B75 B100 Diesel
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 05 Issue: 03 | Mar-2016, Available @ http://www.ijret.org 31 5. CONCLUSIONS 1. In this study it examined that the suitability of waste cooking oil as an alternative fuel. The results shows that, the properties of density, viscosity, flash point, and fire point of waste cooking oil are higher and calorific values lower than diesel. 2. The fuel consumption of the waste cooking oil blends is higher than the diesel fuel. The fuel consumption for diesel is 33.5(kg/h), whereas B25 is 34.7(kg/h), is higher by 1.2(kg/h). 3. The specific fuel consumption of the waste cooking oil blends are more than the diesel fuel. The SFC of B25 is 0.465(kg/kW-h) against diesel is 0.438(kg/kW-h) is higher by 0.027(kg/kW-h). 4. The brake thermal efficiency for waste cooking oil for all blends is almost similar to efficiency of diesel fuel. The maximum brake thermal efficiency of B100 is 28.9%, against 21.5% of diesel oil which is higher by 7.4%. B25 BTE is 23.9% which is almost near to diesel. 5. The maximum mechanical efficiency for diesel oil is 62.71% and maximum mechanical efficiency for 100% blend is 65.92%. 6. There was a reduction in CO and CO2 emission for Waste cooking oil blend at B25 at full load condition. 7. The hydrocarbon emissions of the blends (B25, B50) are lower than the diesel fuel at all full conditions. The maximum hydrocarbon emission for diesel fuel is 230ppm. 8. From above investigations we can say that the waste cooking oil is an alternative fuel for diesel engine and can be used as fuel for diesel engine without any alteration. REFERENCES [1] Rickeard, D. J. and Thompson, N. D. (1993) “A review of the potential for biofuel as transportation fuels”,SAE Technical Paper Series, SAE 932778. [2] Demirbas, A., 2006. “Biodiesel production via non- catalytic SCF method and biodiesel fuel characteristics”, Energy Conversion Management 47, pp. 2271–2282. [3] Nwafor, O.M.I., 2004. “Emission characteristics of diesel engine running on vegetable oil with elevated fuel inlet temperature”, Biomass Bio energy 27, pp.507–511. [4] Rakopoulos, C.D., K.A., Antonopoulos, Rakopoulos D.C., D.T., Hountalas, and E.G., Giakoumis, 2006. “Comparative performance and emissions study of a direct injection diesel engine using blends of diesel fuel with vegetable oils or bio-diesels of various origins”, Energy Conversion Management 47, pp.3272–3287 [5] Dorado, M.P., E.A., Ballesteros, J.M., Arnal, J.,Gomez, and F.J., Lopez., 2003. “Exhaustemissions from a diesel enginefueled with transisterified waste olive oil”, Fuel 82, pp. 1311–1315. [6] Pugazhvadivu, M., K., Jeyachandran, 2005. “Investigations on the performance exhaust emissions of a diesel engine using preheated waste frying oil as fuel”, Renewable Energy 30, pp. 2189–2202. [7] Huzayyin, A.S., A.H., Bawady, M.A., Rady, and A., Dawood., 2004. “Experimental evaluation of diesel engine performance and emission using blends of jojoba oil and diesel fuel”, Energy Conversion Management 45, pp. 2093–2112. [8] Jothi, N.K.M., G., Nagarajan, and S., Renganarayanan, 2007. “Experimental studies on homogeneous charge CI engine fueled with LPG using DEE as an ignition enhancer”, Renewable Energy 32, pp.1581–1593 [9] Dr. Avinash Kumar Agarwal (2008), “Experiment to study the properties and the performance of non edible vegetable oils in a diesel engine” Indian Institute of Technology Kanpur. [10]Niraj Kumar et.al (2010) “Environmental effects of Biodiesel as an alternate fuel for CI engines” Indian Journal of Science and Technology Vol. 3 No. 5 (May 2010) ISSN: 0974- 6846 [11]Carlos A. Guerrero F., Andrés Guerrero-Romero and Fabio E. Sierra National University of Colombia, Colombia “Biodiesel Production from Waste Cooking Oil” [12] Sagar P.Kadu1 et.al (2011) “Use of vegetable oils by Transesterification method as C.I. engines fuels: A technical review” Journal of Engineering Research and Studies E-ISSN0976-7916 JERS/Vol . [13]Chhetri, A. B., Chris Watts, K. and Islam M. R. (2008) “Waste Cooking Oil as an Alternate Feed Stock for Biodiesel Production”, Energies, Vol. 1, pp. 3–18. [14] Rice, B., Fröhlich, A. and Korbitz, W. (1997) “Biodiesel production based on waste cooking oil: promotion of the establishment of an industry in Ireland” Contract XVII/4.1030/AL//7/95/IRL, European Commission. [15] Rice, B., Fröhlich, A. and Leonard, r. (1998) “biodiesel production from camelina oil, waste cooking oil and tallows”,ISBN 190138674. BIOGRAPHIES Prof.Jagadeesh Bali Presently working in PGMCOE Pune, as Assistant Prof. and has 4 year teaching experience and published 04 International Journals. Prof.Channamallikarjun Sankanna presently working in PGMCOE Pune, as Assistant Prof. and has 4 year Teaching experience.