ROTARY DRIVES FOR WATER APPLICATIONSC o n t ro l v a l v e sBall valves2-Way3-Waywith high close-off pressure             ...
2                     SUMMARY BALL VALVE ACTUATORS TYPE 225    G = Standard                                               ...
2-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”)                                                                          ...
4                   2-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”)                                                  Equa...
TYPE 225 + 2-WAY BALL VALVES DIMENSIONS                                                                5                  ...
6                     3-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”)                                                    ...
3-WAY-BALL VALVE WITH FEMALE THREAD (1/2”...2”)                                                                           ...
8                   TYPE 225 + 3-WAY BALL VALVE DIMENSIONS                                                                ...
225-230T, 225-230T-P5, 225-230T-S2                                                                                   9    ...
10                   225-230T, 225-230T-P5, 225-230T-S2      1                                                            ...
225-024T, 225-024T-P5, 225-024T-S2                                                                                   11   ...
12                   225-024T, 225-024T-P5, 225-024T-S2      1                                                            ...
225C-024T, 225C-024T-S2                                                                                                   ...
14                   225C-024T, 225C-024T-S2      1                                                                Adjustm...
SPECIFIC CHARACTERISTICS OF CONTINUOUS CONTROL 15                               Wiring configuration and recommended cable...
YOUR WAY TO GRUNER                                                                Stuttgart                A8             ...
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Kontrol vanası ve servomotorlar gruner kureselmotorluvanalar225serisi

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Kontrol vanası ve servomotorlar gruner kureselmotorluvanalar225serisi

  1. 1. ROTARY DRIVES FOR WATER APPLICATIONSC o n t ro l v a l v e sBall valves2-Way3-Waywith high close-off pressure Page: Content: 2 Summary ball valve actuators type 225 Applications & order information 3 - 5 2-Way-ball valves with female thread 6 - 8 3-Way-ball valves with female thread 9 - 14 Technichal characteristics of the actuators 15 Specific characteristics of continuous control 16 Your way to Gruner native ly Alter GR UNER – he Fr T iendGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  2. 2. 2 SUMMARY BALL VALVE ACTUATORS TYPE 225 G = Standard S2 5 2 2 5 T- H = Optional -P -S -S -P T 24 24 0T 0T 4T 4T 4T 0T -0 -0 23 23 02 02 02 23 5C 5C 5- 5- 5- 5- 5- 5- 22 Type 22 22 22 22 22 22 22 Torque 5 Nm 5 Nm 5 Nm 5 Nm 5 Nm 5 Nm 5 Nm 5 Nm Control Tri-State G G G G G G On/Off G G G G G G Continuous Control (0) 2-10 VDC or G G (0) 4-20 mA Connecting Voltage 24 VAC/DC G G G G G 230 VAC G G G Options Potentiometer G G Feedback signal (continuous) G G Auxiliary Switch G G G Page 9 - 10 9 - 10 9 - 10 11 - 12 11 - 12 11 - 12 13 - 14 13 - 14 Please note: All ball valve / actuator combinations are possible! ATTENTION: 2” (DN50) Ball Valves for 225 5Nm actuators needs clean fluids (no limestone, salt, etc.) in order to guarantee life-time operation. If that cannot be achieved it is neccessary to use 8Nm actuators. Order information Applications The actuators and ball valves have to be listed The motorized ball valve is used according to the separately in an order in consideration to the parti- version for many-sided applications of media like cular order number. industrial water and other process media, e. g. in useful plants of rain water, as area valves in fee- ders etc. All actuators correspond to the DIN-VDE-Standards and CE-Principles. GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  3. 3. 2-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”) 3 Technical characteristics Media heating circuit, process and waste water, cooling water with max. 50% vol. glycol, condensate or air Temperature of medium -30°C...+120°C (insulation) Leakage rate bubble-tight (DIN 3230-3) Differential pressure 2,500 kPa (25 bar) @ 120°C Close-off pressure 896 kPa (8,9 bar) @ 5Nm up to DN 25 689 kPa (6,8 bar) @ 5Nm up to DN 40 Rated pressure 4,000 kPa (40 bar) @ +20°C Mounting position vertical to horizontal (relating to stem) Materials Body brass ASTM B283 Ball brass, nickel-plated Characterising disc NORYL® Stem brass Seal of stem EPDM o-rings Seal teflon seal with EPDM o-rings Lubrication none or according to permission Direction of flow one Dimensions kvs Blende Thread Full DN A B C D E F Type Port Rp mm mm mm mm mm mm mm 0,32 1/ “ 15 145 61 14 BOFB156D 2 26 60 143 1/ 0,58 2“ 15 145 61 14 26 60 143 BOFB155D 1/ 1,11 2“ 15 145 61 14 26 60 143 BOFB154D 2,22 1/ 2“ 15 145 61 14 26 60 143 BOFB153D 4,01 1/ 2“ 15 145 61 14 26 67 146 BOFB152D 9,98 1/ G 2“ 15 145 61 14 31 60 143 BOFB150D 2,13 3/ “ 20 145 61 BOFB204D 4 14 26 67 146 3,67 3/ “ 20 145 61 BOFB203D 4 14 26 67 146 8,60 3/ “ 20 145 61 BOFB202D 4 14 26 67 146 12,5 3/ “ 20 145 61 BOFB201D G 4 14 31 67 146 7,70 1“ 25 145 61 14 34 70 148 BOFB255D 13,1 1“ 25 145 61 14 39 77 151 BOFB254D 24,2 G 1“ 25 145 61 14 39 70 148 BOFB252D 12,7 1 1/4“ 32 145 61 14 44 76 151 BOFB323D 1 1/ 31,1 4“ 32 145 61 14 44 92 159 BOFB322D 35,1 G 1 1/4“ 32 145 61 14 49 76 151 BOFB321D 1 1/ 19,4 2“ 40 145 61 14 54 87 156 BOFB403D 35,2 1 1/2“ 40 145 61 14 54 103 164 BOFB402D USE ONLY WITH 1 1/ 63,0 G 2“ 40 145 61 14 74 87 156 BOFB401D 8Nm ACTUATOR 35,6 2“ 50 145 61 14 72 101 163 BOFB506D 60,6 2“ 50 145 61 14 87 125 175 BOFB504D 92,1 G 2“ 50 145 61 14 87 101 163 BOFB502DGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  4. 4. 4 2-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”) Equations Flow Factor Kvs is defined as ∆P = 1 [bar] pressure drop over a 100% open ball valve at flow rate of Q = 1 [m3/h] water of 20°C (density ρ = 1 [kg/l] ). For the flow factor Kv the general term applies: t KV = Q $ DP For different ball openings % there follows according to the equal percentage flow curve the different Kv/Kvs ratios: KV ^%h e3 $^% - 1h - e-3 = KVS 1 - e-3 Temperature-pressure-diagram Linear flow 100 90 80 70 ris l- te coi tic t Flow [%] 60 ea w ar age rh flo ea er 50 Lin sfer ac e Av g ta re l n ua tra ch cn 40 Eq pe 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 Ball openening [%] GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  5. 5. TYPE 225 + 2-WAY BALL VALVES DIMENSIONS 5 Technical drawing A 32,5 B C Rp DN D 77 E FGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  6. 6. 6 3-WAY-BALL VALVES WITH FEMALE THREAD (1/2”...2”) Technical characteristics Media heating circuit, process and waste water, cooling water with max. 50% vol. glycol, condensate or air Temperature of medium -30°C...+120°C (insulation) Leakage rate bubble-tight (DIN 3230-3) Differential pressure 2,500 kPa (25 bar) @ 120°C Close-off pressure 345 kPa (3,4 bar) @ 5Nm up to DN 25 275 kPa (2,7 bar) @ 5Nm up to DN 40 Rated pressure 4,000 kPa (40 bar) @+20°C Mounting position vertical to horizontal (relating to stem) Materials Body brass ASTM B283 Ball brass, nickel-plated Characterising disc NORYL® Stem brass Seal of stem EPDM o-rings Seal teflon seal with EPDM o-rings Lubrication none or according to permission Direction of flow one Dimensions kvs Full Thread DN A B C D E F Type Port Rp mm mm mm mm mm mm mm 0,51 1/ “ 15 145 61 14 39 67 146 BOLB154D 2 1/ 0,85 2“ 15 145 61 14 39 67 146 BOLB153D 1/ 2,05 2“ 15 145 61 14 39 67 146 BOLB152D 3,67 1/ 2“ 15 145 61 14 39 67 146 BOLB151D 6,82 1/ G 2“ 15 145 61 14 39 67 146 BOLB150D 3/ 2,05 4“ 20 145 61 14 31 67 146 BOLB202D 3/ 3,24 4“ 20 145 61 14 31 67 146 BOLB201D 3/ 9,50 G 4“ 20 145 61 14 31 67 148 BOLB200D 7,34 1“ 25 145 61 14 44 78 152 BOLB254D 19,0 G 1“ 25 145 61 14 67 78 152 BOLB251D 10,8 1 1/4“ 32 145 61 14 59 92 159 BOLB322D 1 1/ 29,1 G 4“ 32 145 61 14 59 92 159 BOLB320D 20,0 1 1/2“ 40 145 61 14 56 103 164 BOLB402D USE ONLY WITH 1 1/ 52,0 G 2“ 40 145 61 14 82 103 164 BOLB400D 8Nm ACTUATOR 33,0 2“ 50 145 61 14 82 124 175 BOLB502D 93,0 G 2“ 50 145 61 14 107 124 175 BOLB500D GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  7. 7. 3-WAY-BALL VALVE WITH FEMALE THREAD (1/2”...2”) 7 EquationsFlow Factor Kvs is defined as ∆P = 1 [bar] pressure drop over a 100% open ball valve at flowrate of Q = 1 [m3/h] water of 20°C (density ρ = 1 [kg/l] ).For the flow factor Kv the general term applies: t KV = Q $ DPFor different ball openings % there follows according to the equal percentage flow curve thedifferent Kv/Kvs ratios: KV ^%h e3 $^% - 1h - e-3 KVS = 1 - e-3 Temperature-pressure-diagram Linear flow 100 oil- 90 g e c tic era 80 ris 70 Av racte t ch a ea rh 60 ea Lin sfer Flow [%] w flo n tra 50 ge ta re l ua 40 cn Eq 30 pe 20 Byp a 10 flow ss- 0 0 10 20 30 40 50 60 70 80 90 100 Ball openening [%]GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  8. 8. 8 TYPE 225 + 3-WAY BALL VALVE DIMENSIONS Technical drawing A 32,5 B C DN Rp D 77 Rp E F GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  9. 9. 225-230T, 225-230T-P5, 225-230T-S2 9 Technical characteristics Control On/Off + Tri-state Connecting voltage 80...265 VAC (50/60 Hz) / DC Power consumption 1.5 W / 2.0 VA Angle of rotation max. 95° (changeable from outside) Direction of rotation changeable from inside Running time 60...120 s @ 90° Torque 5 Nm Auxiliary switch max. 2, adjustable from outside Switching power auxiliary switch 250 VAC / 5 (2.5) A Potentiometer 4.7 kΩ (0.2 W) Connection terminal for cable 0,5...1,5 mm2 Safety class II Protection IP42 Dimensions 145 x 65 x 61 mm Ambient temperature -30...+50°C Maintenance maintenance-free CE 73/23/EWG, 89/336/EWG Weight ca. 500 g 225-230T 225-230T-P5 225-230T-S2 Connection scheme Connection scheme Connection scheme 1 2 3 1 2 3 1 2 3 1 2 3 On / Off N N N N L L 1 2 3 L L 1 2 3 1 2 3 S1 S2 Tri-State Potentiometer 1 2 3 1 2 3 N N L L Auxiliary switchesGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  10. 10. 10 225-230T, 225-230T-P5, 225-230T-S2 1 Adjustment of the angle of rotation (fig. 1) Both end stops are adjusted to 0 (0°) and 1 (90°). For smaller rotation angles, loosen the screws at the metal end stop, adjust the end stops as requested, and fasten the screws again. 2 Adjustment of the auxiliary switch (fig. 2) The scale at the adjusting knob corresponds to a percentage graduation, related to 0° - 90°. 1) End stop is set to “0“: Switch off the motor and choose the requested switching position by turning the knob to the right, i.e. “2“ = 20%. 2) End stop is set to “1“: Switch off the motor and choose the requested switching position by turning the knob to the left, i.e. “8“ = 20%. 3 Adjustment of the rotating direction (On/Off) (fig. 3) Direction of rotation Clockwise (0...90°) Counter clockwise (90...0°) Switch position L / CCW 2+3 Supply 2 Supply R / CW 2 Supply 2+3 Supply Adjustment of the rotating direction (Tri-state) (fig. 3) Direction of rotation Clockwise (0...90°) Counter clockwise (90...0°) Switch position L / CCW 3 Supply 2 Supply R / CW 2 Supply 3 Supply GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  11. 11. 225-024T, 225-024T-P5, 225-024T-S2 11 Technical characteristics Control On/Off + Tri-state Connecting voltage 24 VAC (50/60 Hz) / DC ±20% Power consumption 1.0 W / 2.0 VA Angle of rotation max. 95° (changeable from outside) Direction of rotation changeable from inside Running time 60...120 s @ 90° Torque 5 Nm Auxiliary switch max. 2, adjustable from outside Switching power auxiliary switch 250 VAC / 5 (2.5) A Potentiometer 4.7 kΩ (0.2 W) Connection terminal for cable 0,5...1,5 mm2 Safety class III Protection IP42 Dimensions 145 x 65 x 61 mm Ambient temperature -30...+50°C Maintenance maintenance-free CE 73/23/EWG, 89/336/EWG Weight ca. 500 g 225-024T 225-024T-P5 225-024T-S2 Connection scheme Connection scheme Connection scheme 1 2 3 1 2 3 1 2 3 1 2 3 On / Off 1 2 3 1 2 3 1 2 3 S1 S2 Tri-State Potentiometer 1 2 3 1 2 3 Auxiliary switchesGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  12. 12. 12 225-024T, 225-024T-P5, 225-024T-S2 1 Adjustment of the angle of rotation (fig. 1) Both end stops are adjusted to 0 (0°) and 1 (90°). For smaller rotation angles, loosen the screws at the metal end stop, adjust the end stops as requested, and fasten the screws again. 2 Adjustment of the auxiliary switch (fig. 2) The scale at the adjusting knob corresponds to a percentage graduation, related to 0° - 90°. 1) End stop is set to “0“: Switch off the motor and choose the requested switching position by turning the knob to the right, i.e. “2“ = 20%. 2) End stop is set to “1“: Switch off the motor and choose the requested switching position by turning the knob to the left, i.e. “8“ = 20%. 3 Adjustment of the rotating direction (On/Off) (fig. 3) Direction of rotation Clockwise (0...90°) Counter clockwise (90...0°) Switch position L / CCW 2+3 Supply 2 Supply R / CW 2 Supply 2+3 Supply Adjustment of the rotating direction (Tri-state) (fig. 3) Direction of rotation Clockwise (0...90°) Counter clockwise (90...0°) Switch position L / CCW 3 Supply 2 Supply R / CW 2 Supply 3 Supply GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  13. 13. 225C-024T, 225C-024T-S2 13 Technical characteristics Control Continuous control Conrol signal Y 0...10 VDC or 2...10 VDC (Standard) or 0...20 mA or 4...20 mA Feedback signal U 0...10 VDC or 2...10 VDC (Standard) Connecting voltage 24 VAC (50/60 Hz) / DC ±20% Power consumption 1.5 W / 2.5 VA Angle of rotation max. 95° (changeable from outside) Direction of rotation changeable from inside Running time 60...120 s @ 90° Torque 5 Nm Auxiliary switch max. 2, adjustable from outside Switching power auxiliary switch 250 VAC / 5 (2.5) A, change-over switch Connection terminal for cable 0,5...1,5 mm2 Safety class III Protection IP42 Dimensions 145 x 65 x 61 mm Ambient temperature -30...+50°C Maintenance maintenance-free CE 73/23/EWG, 89/336/EWG Weight ca. 500 g 225C-024T 225C-024T-S2 Connection scheme Connection scheme (Continuous control) (Continuous control) 1 2 3 4 1 2 3 4 Y U S1 S2 Y U 1 2 3 1 2 3GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  14. 14. 14 225C-024T, 225C-024T-S2 1 Adjustment of the angle of rotation (fig. 1) Both end stops are adjusted to 0 (0°) and 1 (90°). For smaller rotation angles, loosen the screws at the metal end stop, adjust the end stops as requested, and fasten the screws again. 2 Adjustment of the auxiliary switch (fig. 2) The scale at the adjusting knob corresponds to a percentage graduation, related to 0° - 90°. 1) End stop is set to “0“: Switch off the motor and choose the requested switching position by turning the knob to the right, i.e. “2“ = 20%. 2) End stop is set to “1“: Switch off the motor and choose the requested switching position by turning the knob to the left, i.e. “8“ = 20%. 3 Adjustment of the functional switches (fig. 3) OFF ON Direction of rotation Dircetion clockwise (0...90°) Teach-in 3 - Range Mode counter clockwise (90...0°) - 3 ON Control signal Y OFF 2...10 VDC (Standard) 1, 2 - 1 2 3 4 0...10 VDC 2 1 4...20 mA 1 2 0...20 mA - 1, 2 All switches are set to OFF by factory default. Teach-in of range of angle See page 15 for further instructions concerning Active - 4 teach-in. Inactive 4 - GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.de PF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de 08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  15. 15. SPECIFIC CHARACTERISTICS OF CONTINUOUS CONTROL 15 Wiring configuration and recommended cable length - + Y U - + Y U BU BN BK GY BU BN BK GY L2 L1 (I +I ) R > A G L 24VAC max. cable length max. cable length transformer I R < G L L2 L1 24VAC transformer - + - + - + - + Y U Y U DC 0(2)...10V DC 0(2)...10V DC 0(2)...10V DC 0(2)...10V current of set valve selector actuator current cable cross section max. cable length cable resistance 0,75 mm2 23 m 1 mm2 31 m 1,5 mm2 46 m cable length 2,5 mm2 * 76 m cable cross section For several actuators switched in parallel the max. cable length must be divided by the num- ber of actuators. * Cable cross section for terminal up to 1,5 mm 2 Teach-in of range of angle > 30° ON 1. Actuator stand by 2. Adjusting mechanical endstops OFF 3. Switch ON DIP 4 1 2 3 4 4. Actuator starts teach-in process of range of angle (60...120 s) 5. Turn OFF DIP 4 6. Y now corresponds to the teached-in angleGRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved
  16. 16. YOUR WAY TO GRUNER Stuttgart A8 München Balingen Karlsruhe Schömberg Wehingen A81 Freudenstadt B27 Gosheim Denkingen Tuttlingen Frittlingen Strasbourg Rottweil Spaichingen B14 Aldingen Schramberg Offenburg 34 B27 A5 B33 Freiburg Donaueschingen B31 Singen Zürich Basel N1 N3GRUNER AG Tel. (++49) 74 26 / 948 - 0 http://www.gruner.dePF 1149, D-78560 Wehingen Fax (++49) 74 26 / 948 - 200 E-Mail: info@gruner.de08/34 · 225KHEN · Copyright by Gruner AG ·Technical changes are reserved

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