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Rittal – CRAC systems




Fresh power
for data centres and server rooms
IT-specific climate control

Modern IT climate control technology ensures

optimum thermal conditions in rooms exposed

to high loads, such as data centres and server

rooms. The main aim here is to ensure constant

temperatures and precise humidity levels.

Continuous-operation designs and redundant

systems ensure that all key functions are

maintained.

Rittal CRAC systems dissipate waste heat from the

IT equipment on demand, ensuring that the overall

system operates in the most energy-saving way

possible.




    Conventional system:      Rittal CRAC system:




                                                         The fan is positioned inside the raised floor. This facilitates a
                                                         larger heat exchanger area, as well as a larger filter area.
                                                         This configuration is designed to minimise internal installa-
                                                         tion and deflection losses. In turn, the reduced power con-
                                                         sumption (Δ Pw) produces considerable energy savings.




                             Advantages of the new
                             technology
                             ● No losses from flow        ● Enlarged heat exchanger
                               deflection, and no loss      and filter area
                               of installation height    ● Low energy consumption
                             ● Optimum cold air            and space requirements
                               distribution
                             ● Superior cooling output
2                                                                                                        Rittal CRAC systems
Rittal CRAC systems are used for base load cooling of computer rooms.

The systems, based on the tried-and-tested Rittal TS 8 enclosure system, are equipped with a heat exchanger in

the upper section. Underneath the raised floor is a high-efficiency EC radial fan which blasts cooled air into the

raised floor without any further deflections.



Applications:




Combination with cold aisle containment                              Combination without cold aisle containment
Here, CRAC systems are used in conjunction with Rittal cold aisle    Here, CRAC systems are used in conjunction with standard air dis-
containment. The system is designed with 1+1 redundancy.             tributors, making use of the hollow space beneath the raised floor.
                                                                     The system is designed with 1+1 redundancy.
The hot air expelled at the rear of the cold aisle containment is
drawn in freely from the room and processed. After filtering and      The heated air is drawn in freely from the room and processed. After
cooling, and with optional additional dampening or drying, the       filtering and cooling, and with optional additional dampening or dry-
air is returned to the raised floor, which serves as a hollow space   ing, here too the air is returned to the raised floor, which serves as a
through which the air is routed.                                     hollow space through which the air is routed.
Benefits:
● Supports high return air temperatures of more than 30˚C
● Very high level of efficiency




                                                                     CRAC system
                                                                     Cold water variant:                  Refrigerant variant:
                                                                     In this design, the customer's       This design comprises the key
                                                                     in-house cold water system is        components of a cooling circuit
                                                                     used as the cooling medium, for      (compressor, evaporator coil
                                                                     example, with a water/antifreeze     and expansion valve). These
                                                                     mixture. In IT applications, the     systems require a condenser
                                                                     aim is to achieve dry cooling        sited outdoors and a coolant
                                                                     with no condensation at an inlet     pipeline system in order to
                                                                     temperature of between 10˚C          function.
                                                                     and 14˚C.




A high cooling output with a small         primarily to the optimised arrangement of the        Commissioning, maintenance and ser-
footprint and minimal power con-           fan in the raised floor.                              vicing work is minimal. All elements are
sumption ensures long-term bene-                                                                readily accessible, and the compact
                                           This allows the heat exchanger to be
fits in terms of operating costs.                                                                enclosure dimensions allow them to be
                                           enlarged and internal losses minimised.
                                                                                                used even in less-than-ideal siting con-
The high efficiency of the Rittal
                                                                                                ditions.
CRAC system is attributable
Rittal CRAC systems                                                                                                                         3
Technology

                      Enclosure/supporting structure                         Supporting structure
                                                                             ● Vibration-insulated feet
                      Enclosure                                              ● Individually height-adjustable (adjustment range
                      ● Twin-walled design with integral thermal               50 mm)
                        insulation for a high level of enclosure             ● Special heights available to order
                        rigidity and optimum sound insulation                ● For low raised floor heights, the supporting
                      ● Smooth internal surfaces reduce flow losses             structure protrudes from the raised floor, with
                      ● Highly accessible, thanks to removable                 precise-fit panelling in the TS 8 enclosure
                        enclosure panels on all sides                          system
                      ● Stable profile frame structure based on the
                        tried-and-tested TS 8 enclosure system
                      ● The electrical part and the controller for the air
                        treatment system are shielded, allowing repairs
                        and maintenance to be carried out with the
                        system operational




                      Control/regulation                                     Operator terminal
                                                                             ● LCD display, 8 lines, 22 characters
                      Rittal CRAC systems are fitted as standard with a       ● 6 keys with LED check-back signal
                      controller.                                            ● Acoustic alarm signal
                      Electrical part                                        ● Front installation
                      ● The controller and the power pack are                ● Protection category IP 65
                        contained in the base unit                           Controller
                      ● Standardised contactor motor circuit breaker         ● Microprocessor 16 bit, 16 MHz, 256 KB RAM
                        combination to protect the built-in components       ● Clock, battery-buffered
                      ● Electrical part shielded from the airflow             ● RS485 interface for p-LAN
                      ● Contact hazard protection with plexiglass cover      ● Display connection
                      ● Keyed connectors for fans and sensors                ● Program storage on non-volatile flash memory




                      Motor/heat exchanger                                   Filter
                                                                             ● Circulating filter in cassette form (filter class G4,
                      Fan motor unit                                            optionally F5 or F7)
                      ● High-capacity radial fan with EC motor               ● Continuous filter monitoring via differential
                        technology in the supporting structure; easily          pressure sensor
                        pulled out forwards                                  ● Filter may be replaced from the front
                      ● The fan speed is set via EC controller according
                        to the individual volumetric flow                     Pump cold water
                                                                             ● Cooling circuit fully plumbed internally, including
                      Heat exchanger                                           constant 2-way cold water valve
                      ● Large-scale Cu/Al heat exchanger
                      ● Easily accessible for cleaning work                  2-way valve
                      ● Low flow speed means minimal pressure loss            ● Variant with screw connections
                      ● Aluminium condensate tray, easily removed and        ● Material: brass or red bronze
                        cleaned                                              ● Good accessibility
                      ● Self-filling shut-off siphon                          ● Easy on-site connection




                      Optional components                                    Electric heater (optional)
                                                                             ● Bare-tube stainless steel heating rods
                      Humidifier (optional)                                   ● Triple protection against short-circuits and
                      ● Electrode vapour humidifier for fully automated         overheating, thanks to miniature circuit-breaker,
                        production and emission of mineral-free,               circuit-breaker and safety thermostat, constantly
                        odourless, sterile vapour                              regulated
                      ● The humidifier has a microprocessor controller
                        and automatically adapts to the existing water
                        conductivity (auto-adaptive)
                      ● Direct connection to all standard water supply
                        systems




Rittal CRAC systems                                                                                                             4
CRAC systems
                                                                                                        Useful cooling output 18 – 118 kW
                                                                                                    T
                                                                                                                   B




                                                                                                                 H
                                                                                   B = Width
                                                                                   H = Height
                                                                                   T = Depth

Functional principle:                     Equipment:                               Benefits:
The CRAC system draws warm                User-friendly, high-quality con-         ● The unit is available in a
waste air from the top of your            trol with an extensive range of            broad output range, and for
data centre, cools it with either         functions and connectivity.                a variety of cooling media.
water or refrigerant in a closed          Space-saving, readily accessi-           ● The unit supports optimum
heat exchanger, and blows the             ble, high-efficiency fan.                   integration of both hardware
cooled, filtered supply air into           Flow and energy-optimised spe-             and software.
the raised floor with overpres-            cial heat exchanger with a gen-          ● Optimum energy and space
sure.                                     erous safety factor.                       efficiency thanks to intelligent
                                                                                     design features, such as the
                                                                                     slanted heat exchanger and
                                                                                     base-integrated fan.
                                                                                   ● Frame based on the popular
                                                                                     TS 8 system.




Model No. SK             Without heater             3301.620      3301.660     3301.830         3301.870    3300.510    3300.560     3300.710    3300.760
Model No. SK             With heater                3301.630      3301.670     3301.840         3301.880    3300.520    3300.570     3300.720    3300.770
Model No. SK             With humidifier             3301.640      3301.680     3301.850         3301.890    3300.530    3300.580     3300.730    3300.780
                         With heater
Model No. SK                                        3301.650      3301.690     3301.860         3301.990    3300.540    3300.590     3300.740    3300.790
                         and humidifier
Useful cooling output1)                             23 kW         39 kW        78 kW            118 kW      18 kW       30 kW        43 kW       54 kW
Operating voltage V/Hz                              400/50        400/50       400/50           400/50      400/50      400/50       400/50      400/50
                                                 W 1100           1100         1800             2600        1100        1100         1400        1800
Dimensions mm                                    H 1950           1950         1950             1950        1950        1950         1950        1950
                                                 D 650            850          850              850         850         850          850         850


Cooling medium                                      Water2)                                                 Refrigerant R407C2)
Volumetric airflow at an external pressure loss
                                                    6000 m3/h     11000 m3/h 22000 m3/h 33000 m3/h 6000 m3/h            8500 m3/h    12500 m3/h 16000 m3/h
of 20 Pa
No. of fans                                         1             1            2                3           1            1           1           2
Power consumption of fans                           0.6 kW        1.5 kW       3.0 kW           4.6 kW      0.6 kW       0.9 kW      1.8 kW      1.7 kW
Start-up current of fans                            1.8 A         4.6 A        9.2 A            13.8 A      1.8 A        4.6 A       4.6 A       9.2 A
Max. speed                                          1150 rpm      1200 rpm     1200 rpm         1200 rpm    1150 rpm     1200 rpm    1200 rpm    1200 rpm
No. of compressors                                  –                                                       1            2           3           3
Power consumption of compressors                    –                                                       5 kW         8.8 kW      13.1 kW     15 kW
Start-up current of compressors                     –                                                       13.1 A       25.6 A      38.4 A      39.3 A
Type of connection                                  Terminal strip                                          –
Weight                                              300 kg         360 kg      550 kg           770 kg      455 kg       505 kg      585 kg      935 kg
Noise output                                        75 dB (A)      79 dB (A)   82 dB (A)        84 dB (A)   74 dB (A)    74 dB (A)   81 dB (A)   76 dB (A)
Filter quality to DIN EN 779                        G4                                                      G4
1) Output figures less heat from the fans.
   CW: 26˚C/45 % air inlet and 10˚C/15˚C water temperatures DX: 26˚C/45 % air inlet and 50˚C condensation temperature
2) Other media available on request.
Other options available on request. We reserve the right to make technical modifications.




Rittal CRAC systems                                                                                                                                          5
Turnkey philosophy
Rittal recommends its turnkey philosophy for cooling
IT operating environments.
This refers to a complete cooling solution, from the IT chiller
through to energy-efficient refrigeration with free cooling
concepts, including the entire Rittal piping system with
hydraulic separating filter and redundant media pumping.
The range also includes customised cooling units for direct
cooling of hardware or for conventional cooling using a
raised floor for air distribution.




Queries and information

                                                                  From:


We will be happy to send you further information or advise        Surname / first name
you in person.
                                                                  Company / customer no.

Please send me the following brochure(s):
                                                                  Department / function
❑ IT Catalogue
❑ IT News 2008                                                    Address

❑ IT Cooling Solutions

                                                                                                                  07/08 E382
                                                                  Telephone


                                                                  E-mail




Rittal GmbH & Co. KG Postfach 1662 D-35726 Herborn
Telephone: +49(0)2772 505-0 Telefax: +49(0)2772 505-2319 eMail: info@rittal.de www.rittal.com




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Crac systems gb

  • 1. Rittal – CRAC systems Fresh power for data centres and server rooms
  • 2. IT-specific climate control Modern IT climate control technology ensures optimum thermal conditions in rooms exposed to high loads, such as data centres and server rooms. The main aim here is to ensure constant temperatures and precise humidity levels. Continuous-operation designs and redundant systems ensure that all key functions are maintained. Rittal CRAC systems dissipate waste heat from the IT equipment on demand, ensuring that the overall system operates in the most energy-saving way possible. Conventional system: Rittal CRAC system: The fan is positioned inside the raised floor. This facilitates a larger heat exchanger area, as well as a larger filter area. This configuration is designed to minimise internal installa- tion and deflection losses. In turn, the reduced power con- sumption (Δ Pw) produces considerable energy savings. Advantages of the new technology ● No losses from flow ● Enlarged heat exchanger deflection, and no loss and filter area of installation height ● Low energy consumption ● Optimum cold air and space requirements distribution ● Superior cooling output 2 Rittal CRAC systems
  • 3. Rittal CRAC systems are used for base load cooling of computer rooms. The systems, based on the tried-and-tested Rittal TS 8 enclosure system, are equipped with a heat exchanger in the upper section. Underneath the raised floor is a high-efficiency EC radial fan which blasts cooled air into the raised floor without any further deflections. Applications: Combination with cold aisle containment Combination without cold aisle containment Here, CRAC systems are used in conjunction with Rittal cold aisle Here, CRAC systems are used in conjunction with standard air dis- containment. The system is designed with 1+1 redundancy. tributors, making use of the hollow space beneath the raised floor. The system is designed with 1+1 redundancy. The hot air expelled at the rear of the cold aisle containment is drawn in freely from the room and processed. After filtering and The heated air is drawn in freely from the room and processed. After cooling, and with optional additional dampening or drying, the filtering and cooling, and with optional additional dampening or dry- air is returned to the raised floor, which serves as a hollow space ing, here too the air is returned to the raised floor, which serves as a through which the air is routed. hollow space through which the air is routed. Benefits: ● Supports high return air temperatures of more than 30˚C ● Very high level of efficiency CRAC system Cold water variant: Refrigerant variant: In this design, the customer's This design comprises the key in-house cold water system is components of a cooling circuit used as the cooling medium, for (compressor, evaporator coil example, with a water/antifreeze and expansion valve). These mixture. In IT applications, the systems require a condenser aim is to achieve dry cooling sited outdoors and a coolant with no condensation at an inlet pipeline system in order to temperature of between 10˚C function. and 14˚C. A high cooling output with a small primarily to the optimised arrangement of the Commissioning, maintenance and ser- footprint and minimal power con- fan in the raised floor. vicing work is minimal. All elements are sumption ensures long-term bene- readily accessible, and the compact This allows the heat exchanger to be fits in terms of operating costs. enclosure dimensions allow them to be enlarged and internal losses minimised. used even in less-than-ideal siting con- The high efficiency of the Rittal ditions. CRAC system is attributable Rittal CRAC systems 3
  • 4. Technology Enclosure/supporting structure Supporting structure ● Vibration-insulated feet Enclosure ● Individually height-adjustable (adjustment range ● Twin-walled design with integral thermal 50 mm) insulation for a high level of enclosure ● Special heights available to order rigidity and optimum sound insulation ● For low raised floor heights, the supporting ● Smooth internal surfaces reduce flow losses structure protrudes from the raised floor, with ● Highly accessible, thanks to removable precise-fit panelling in the TS 8 enclosure enclosure panels on all sides system ● Stable profile frame structure based on the tried-and-tested TS 8 enclosure system ● The electrical part and the controller for the air treatment system are shielded, allowing repairs and maintenance to be carried out with the system operational Control/regulation Operator terminal ● LCD display, 8 lines, 22 characters Rittal CRAC systems are fitted as standard with a ● 6 keys with LED check-back signal controller. ● Acoustic alarm signal Electrical part ● Front installation ● The controller and the power pack are ● Protection category IP 65 contained in the base unit Controller ● Standardised contactor motor circuit breaker ● Microprocessor 16 bit, 16 MHz, 256 KB RAM combination to protect the built-in components ● Clock, battery-buffered ● Electrical part shielded from the airflow ● RS485 interface for p-LAN ● Contact hazard protection with plexiglass cover ● Display connection ● Keyed connectors for fans and sensors ● Program storage on non-volatile flash memory Motor/heat exchanger Filter ● Circulating filter in cassette form (filter class G4, Fan motor unit optionally F5 or F7) ● High-capacity radial fan with EC motor ● Continuous filter monitoring via differential technology in the supporting structure; easily pressure sensor pulled out forwards ● Filter may be replaced from the front ● The fan speed is set via EC controller according to the individual volumetric flow Pump cold water ● Cooling circuit fully plumbed internally, including Heat exchanger constant 2-way cold water valve ● Large-scale Cu/Al heat exchanger ● Easily accessible for cleaning work 2-way valve ● Low flow speed means minimal pressure loss ● Variant with screw connections ● Aluminium condensate tray, easily removed and ● Material: brass or red bronze cleaned ● Good accessibility ● Self-filling shut-off siphon ● Easy on-site connection Optional components Electric heater (optional) ● Bare-tube stainless steel heating rods Humidifier (optional) ● Triple protection against short-circuits and ● Electrode vapour humidifier for fully automated overheating, thanks to miniature circuit-breaker, production and emission of mineral-free, circuit-breaker and safety thermostat, constantly odourless, sterile vapour regulated ● The humidifier has a microprocessor controller and automatically adapts to the existing water conductivity (auto-adaptive) ● Direct connection to all standard water supply systems Rittal CRAC systems 4
  • 5. CRAC systems Useful cooling output 18 – 118 kW T B H B = Width H = Height T = Depth Functional principle: Equipment: Benefits: The CRAC system draws warm User-friendly, high-quality con- ● The unit is available in a waste air from the top of your trol with an extensive range of broad output range, and for data centre, cools it with either functions and connectivity. a variety of cooling media. water or refrigerant in a closed Space-saving, readily accessi- ● The unit supports optimum heat exchanger, and blows the ble, high-efficiency fan. integration of both hardware cooled, filtered supply air into Flow and energy-optimised spe- and software. the raised floor with overpres- cial heat exchanger with a gen- ● Optimum energy and space sure. erous safety factor. efficiency thanks to intelligent design features, such as the slanted heat exchanger and base-integrated fan. ● Frame based on the popular TS 8 system. Model No. SK Without heater 3301.620 3301.660 3301.830 3301.870 3300.510 3300.560 3300.710 3300.760 Model No. SK With heater 3301.630 3301.670 3301.840 3301.880 3300.520 3300.570 3300.720 3300.770 Model No. SK With humidifier 3301.640 3301.680 3301.850 3301.890 3300.530 3300.580 3300.730 3300.780 With heater Model No. SK 3301.650 3301.690 3301.860 3301.990 3300.540 3300.590 3300.740 3300.790 and humidifier Useful cooling output1) 23 kW 39 kW 78 kW 118 kW 18 kW 30 kW 43 kW 54 kW Operating voltage V/Hz 400/50 400/50 400/50 400/50 400/50 400/50 400/50 400/50 W 1100 1100 1800 2600 1100 1100 1400 1800 Dimensions mm H 1950 1950 1950 1950 1950 1950 1950 1950 D 650 850 850 850 850 850 850 850 Cooling medium Water2) Refrigerant R407C2) Volumetric airflow at an external pressure loss 6000 m3/h 11000 m3/h 22000 m3/h 33000 m3/h 6000 m3/h 8500 m3/h 12500 m3/h 16000 m3/h of 20 Pa No. of fans 1 1 2 3 1 1 1 2 Power consumption of fans 0.6 kW 1.5 kW 3.0 kW 4.6 kW 0.6 kW 0.9 kW 1.8 kW 1.7 kW Start-up current of fans 1.8 A 4.6 A 9.2 A 13.8 A 1.8 A 4.6 A 4.6 A 9.2 A Max. speed 1150 rpm 1200 rpm 1200 rpm 1200 rpm 1150 rpm 1200 rpm 1200 rpm 1200 rpm No. of compressors – 1 2 3 3 Power consumption of compressors – 5 kW 8.8 kW 13.1 kW 15 kW Start-up current of compressors – 13.1 A 25.6 A 38.4 A 39.3 A Type of connection Terminal strip – Weight 300 kg 360 kg 550 kg 770 kg 455 kg 505 kg 585 kg 935 kg Noise output 75 dB (A) 79 dB (A) 82 dB (A) 84 dB (A) 74 dB (A) 74 dB (A) 81 dB (A) 76 dB (A) Filter quality to DIN EN 779 G4 G4 1) Output figures less heat from the fans. CW: 26˚C/45 % air inlet and 10˚C/15˚C water temperatures DX: 26˚C/45 % air inlet and 50˚C condensation temperature 2) Other media available on request. Other options available on request. We reserve the right to make technical modifications. Rittal CRAC systems 5
  • 6. Turnkey philosophy Rittal recommends its turnkey philosophy for cooling IT operating environments. This refers to a complete cooling solution, from the IT chiller through to energy-efficient refrigeration with free cooling concepts, including the entire Rittal piping system with hydraulic separating filter and redundant media pumping. The range also includes customised cooling units for direct cooling of hardware or for conventional cooling using a raised floor for air distribution. Queries and information From: We will be happy to send you further information or advise Surname / first name you in person. Company / customer no. Please send me the following brochure(s): Department / function ❑ IT Catalogue ❑ IT News 2008 Address ❑ IT Cooling Solutions 07/08 E382 Telephone E-mail Rittal GmbH & Co. KG Postfach 1662 D-35726 Herborn Telephone: +49(0)2772 505-0 Telefax: +49(0)2772 505-2319 eMail: info@rittal.de www.rittal.com Switch to perfection