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How We Take Cost Out Of Your Cable Assembly

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There are three major factors that influence the cost drivers when manufacturing cable assemblies or wire harnesses. Materials, labor, and Delivery. Learn how our wire and cable capabilities, inventory stocking and tooling options can help you reduce the cost on your next cable assembly project.

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How We Take Cost Out Of Your Cable Assembly

  1. 1.  DELIVERING QUALITY SINCE 1952. Cable Assembly Cost Factors How We Take Cost Out Of Your Assembly 11.30.2015
  2. 2. 2 3 Cost Drivers For Cable Assemblies Materials Labor Delivery
  3. 3. 3 How We Take Cost Out Of Materials  We Produce Our Own Wire & Cable – Products Are UL/CSA Certified – Avoids Dealing With The Layers Of Distribution - Eliminating Layers Of Markup  We Offer Inventory Management Services For Materials – JIT, Kanban, Consignment, Or Customized Stocking Programs – Reduces Part Costs As We Buy At Larger Quantities  We Can Manufacture Our Own Connectors (If Customer Approves) – In House Design & Reverse Engineering Of Standard Components – Injection Molding Equipment In House – Metal Stamping For Pins/Contacts In House  Name Brand Parts Usually Less In Asia – No Freight To The US – Buying Directly From The Factory
  4. 4. 4 How We Take Cost Out Of Labor  Fully Automated Factories – Wire Cutting – Wire Stripping – Wire Crimping – Combined Cut & Strip – Combined Cut, Strip & Crimp – Labeling – Custom Laser Printing – Winding and Coiling – Testing – Significant Investment In Newest Equipment Technology To Ensure Quality And Reduce Lead Time  Cost Of Labor Less In Asia – Manual Processes Less Expensive
  5. 5. 5 How We Take Cost Out Of Delivery  We Produce Our Own Wire & Cable – We Are Not Waiting For A Manufacturer To Produce Product – Minimizes Expedite Charges  We Offer Inventory Management Services For Finished Goods – JIT, Kanban, Consignment, Or Customized Stocking Programs – Stock In The US Reduces Lead Time To 1 Day  Tooling Manufactured In House – Injection Molding Takes Less Than 2 Weeks – Metal Stamping Tooling Less Than 1 Week – Electrical Test Fixtures – 1 Week  Name Brand Parts Usually Less In Asia – No Freight To The US – Buying Directly From The Factory
  6. 6. 6 How We Ensure Quality  We Conduct Extensive Testing On All Cable Assemblies – Testing Includes • Standard Electrical Testing • Halt/Hass When Requested • Shock/Vibration When Requested • Pressure Or Water Intrusion When Requested – Epec Creates Testing Protocol On Every Assembly  We Offer US Engineering Expertise – Engineering And Technical Support On Designs To Ensure Manufacturability  On-Site and US Based Epec Personnel – Several In Process And Final QC Reviews – All Epec Cable Inspectors IPC-6012 Certified – Retain Samples Kept In US  Mechanical Connections Done By Automated Equipment – Improves Consistency In Quality
  7. 7. 7 Advantages Of Dealing With Epec  Short Lead Times – 3-4 Weeks Typically  Low Tooling Costs – Typical Over Mold Tooling ($500-$1000)  Full Test Lab At Factory – Complete Electrical Testing – Complete Physical Testing – Extensive Safety Testing  Engineering and Technical Support – Available For New Or Existing Designs
  8. 8. 8 Summary  For The Contract Manufacturer We Offer: – Expertise In Cable Assemblies • Engineering And Technical Knowledge – Over-Molded Cables – Opening New Opportunities Without Investing In Molding Press And Associated Costs – Automated Terminating Equipment (Single Operation To Cut/Strip/Terminate) – Knowledge Regarding Testing Requirements  For The OEM We Offer: – Broad Range Of Cable Assembly Capabilities – Allowing Concentration On The Core Business – Inventory Management – Raw Materials And Finished Goods – Reducing Or Eliminating In-House Expenses For Purchasing/Warehousing/Production And Inventory Control) “Manufacturing That Eliminates Risk & Improves Reliability”
  9. 9. 9  If you require additional information please contact us with any questions or requests. North American Headquarters 174 Duchaine Blvd. New Bedford, MA 02745 Tel: (508) 995-5171 Fax: (508) 998-8694 Contact Us By Email: Sales sales@epectec.com Quotes quoting@epectec.com Engineering engineering@epectec.com Visit Our Website For More Information www.epectec.com Stay Connected with Epec Engineered Technologies Join our Social Community and keep in touch with all our latest technology investments, current news, upcoming events, and promotions. Visit our Social Media Websites for more information.

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