Engineering

                 Emilio Matsuo
                 Senior Vice President




November, 2007
People
Man Power Growth


         4500

         4000                                                                           ...
Engineering Specialization Program - PEE
                              18MM US$
                             (2001/2004)
 ...
EMBRAER 170/190 Family

                         EMBRAER 170
                          EMBRAER 170
                       ...
Embraer Worldwide Fleet Distribution




 57%



                                          5%
             17%
           ...
Man Power Age Profile


         2500

                                                                  2002   2007
     ...
Engineering Specialization Program - PEE

                             EVOLUTION
  • Source to complement the lack of engi...
Engineering Specialization Program - PEE
                                    Aerodyn./
                                   ...
Engineering Specialization Program - PEE

Courses not available at the Universities
 Aeronautical Systems     Applied Aero...
Engineering Specialization Program - PEE

  2001               2002                  2003               2004            20...
Engineering Specialization Program - PEE

  2006              2007                2008   2009   2010                      ...
Technology &
  Process
Digital Mock-up




                  Mock-up Embraer 170




                                    Mock-up ERJ 145
Virtual Reality Center
CFD - Computation Fluid Dynamic
CFD Simulation


                    Simulation Results
                       Comparison




         Analysis           ...
Ground Tests
 Completed -- April, 2003
 Completed April, 2003      5000 cycles -- May, 2003
                            50...
EMBRAER 170 – Aircraft S/N 0006
Technology Development – Portfolio


   Aircraft Health
    Management

                                            Interi...
Product Development Process – Evolution

       On Board

    Data Acquisition
                                           ...
Product Development Process – Evolution
                                                                                  ...
Partners and Suppliers Evolution

80’s            90’s                           00’s
500 Suppliers   4 Partners and 350 S...
Product Development Processes
  Strategies            1           2                     3                            4    ...
Team Based Organization

                Manufacturing
                                                       Integrated P...
Engineering Organization
                                                     Engineering


                              ...
Product
Certification
 Process
Embraer Delegated Compliance Organization – EDCO


                          ANAC

   220 DER´s




                      ...
New Products
November 14th, 2007
EMBRAER MIDSIZE JET AND MIDLIGHT JET CONCEPTS
C-390
Productivity
Improvement
Embraer Enterprise Excellence Program – P3E

                 Engineering Projects (examples)
   • Product modification pr...
P3E - Flight/Ground Tests Optimization Project

Before




                               After
P3E - New Configurations Development Project

Before




              After
Thank You
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2007* Engineering Embraer Day 2007

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2007* Engineering Embraer Day 2007

  1. 1. Engineering Emilio Matsuo Senior Vice President November, 2007
  2. 2. People
  3. 3. Man Power Growth 4500 4000 3855 3626 3500 3278 2941 3000 2713 2543 2500 People 2195 2000 1546 1500 1119 1000 846 658 550 500 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Oct/07 Year
  4. 4. Engineering Specialization Program - PEE 18MM US$ (2001/2004) ~4000 candidates e-Learning ~50:1 18 m ~80 selected/class 80 courses 13 specialties 2001 2007 Traditional classes 737 trained engineers Video conference/WEB
  5. 5. EMBRAER 170/190 Family EMBRAER 170 EMBRAER 170 70/78 Seats 70/78 Seats EMBRAER 175 EMBRAER 175 78/86 Seats 78/86 Seats EMBRAER 190 EMBRAER 190 98/106 Seats 98/106 Seats EMBRAER 195 EMBRAER 195 108/118 Seats 108/118 Seats
  6. 6. Embraer Worldwide Fleet Distribution 57% 5% 17% 21% • Over 4,000 aircraft delivered
  7. 7. Man Power Age Profile 2500 2002 2007 1961 2000 1500 People 1046 1000 735 551 581 535 500 384 321 122 44 0 18 e 25 18 - 26 -e35 26 35 e 45 36 - 45 46 e 55 46 - 55 > 55 Age
  8. 8. Engineering Specialization Program - PEE EVOLUTION • Source to complement the lack of engineering man power available at the market • Training focussed on new technology applications • Support the company business as a technological competence center • Recycling of engineers
  9. 9. Engineering Specialization Program - PEE Aerodyn./ Loads Structural Aeronautical Analysis Structural Installation Basic Maintenance and Support Design Concepts ACD - Aicraft Software Characteristics Definition Electrical / Systems Electronics PD - Prelimirary Hydro- Definition Mechanical Phase 1 Phase 2A Phase 2B Phase 3 ~ 6 months ~ 3 months ~ 3 months ~ 6 months
  10. 10. Engineering Specialization Program - PEE Courses not available at the Universities Aeronautical Systems Applied Aeroelasticity Avionic Systems Arquitecture Aerodynamic Loads Integrated Systems (ARP 4754) Interiors Conception and Design Metalization Systems inter-operability NASTRAN Landing Gear Boarded Computerized Systems Data Link Safety Assesment Boarded Electrical Systems Market Intelligence Aeronautical Fisiology Softwares Certification (DO 178B) Computer Based Tools for Design Noise and Vibration Aircraft Type Certification Design-to-Cost Concept Structural Repair Advanced CATIA- Nastran Applied Fly-by-wire Aviation Business
  11. 11. Engineering Specialization Program - PEE 2001 2002 2003 2004 2005 2006 164 engineers PEE/DPR - Production PEE T1 PEM - Manufaturing 136 engineers PEP – Professionals other than Engineers PEE T2 PEE/SW - Software PEE /PE – Structural Installation 80 engineers PEE/R – Engineering Recycling PEE T3 PEV – Flight Tests 81 engineers PEE/MS – Maintenance and Support PEE T4 79 engineers PEP PEE T5 34 engineers PEE-SW-T1 PEE T6 PEV 51 engineers PEE T7 PEE-DPR PEM PEE-R T1
  12. 12. Engineering Specialization Program - PEE 2006 2007 2008 2009 2010 2011 62 engineers PEE/DPR - Production PEE T8 PEM - Manufaturing PEP – Professionals other than Engineers 59 engineers PEE/SW - Software PEE T9 PEE /PE – Structural Installation PEE/R – Engineering Recycling 64 engineers PEV – Flight Tests PEE T10 PEE/MS – Maintenance and Support PEE-SW – T2 PEE-PE – T1 PEE-MS – T1 50 engineers PEE T11 50 engineers PEE T12 80 engineers PEE -R
  13. 13. Technology & Process
  14. 14. Digital Mock-up Mock-up Embraer 170 Mock-up ERJ 145
  15. 15. Virtual Reality Center
  16. 16. CFD - Computation Fluid Dynamic
  17. 17. CFD Simulation Simulation Results Comparison Analysis Real Test
  18. 18. Ground Tests Completed -- April, 2003 Completed April, 2003 5000 cycles -- May, 2003 5000 cycles May, 2003 320,000 cycles (4 lifes) 320,000 cycles (4 lifes) Structural Tests Fatigue Tests Barrel Tire Burst Bird Impact Loads Calibration Completed -- March, 2003 Completed March, 2003 Completed -- March, 2003 Completed March, 2003 Completed -- August, 2002 Completed August, 2002
  19. 19. EMBRAER 170 – Aircraft S/N 0006
  20. 20. Technology Development – Portfolio Aircraft Health Management Interiors Design & Collaborative Product Noise & Emissions Advanced Comfort Development Aerodynamic Tools and Solutions Design for Evolution and Manufacturing & Automation Innovation ISA – Integrated Fly-by-Wire CNS/ATM Avionics Systems Safety Design for Service Assessment Airborne Software Development Advanced Structures – Composites / Metallic. Smart Material, Morphing Multidisciplinary Structures Design Optimization
  21. 21. Product Development Process – Evolution On Board Data Acquisition AIRLINE Maintenance Engineering Maintenance Planning Pre-processing Recording Condition Based Maintenance Prognostics Diagnostics Algorithms Reliability Health Data Monitoring Models Databank Configuration Data Processing Ground Station Control On Ground
  22. 22. Product Development Process – Evolution 3) Integrated Product 1 2 3 Development Initial Joint Definition Detail Design Series Phase definitions and Certification Production Out IPT- Functional Integration ics m na IPD dy ro Ae .... DBT Physical IPD – Integrated Product Development Integration FuselageI 2) Simultaneous Engineering Marketing Pre-design 1) Sequencial Engineering Development Manufacturing
  23. 23. Partners and Suppliers Evolution 80’s 90’s 00’s 500 Suppliers 4 Partners and 350 Suppliers 16 Partners and 22 Suppliers
  24. 24. Product Development Processes Strategies 1 2 3 4 5 Goals Initial Program Joint Detailed Design and Serial Phase-out Phase- Guidelines Definition Definition Certification Production Create and conceive new products Define Product & Services Configure Product Detail Product & Services Test Product Certify Product Modify Product Program Mangement Partners Procurement Partners Management and Selection Embraer Embraer + Partners
  25. 25. Team Based Organization Manufacturing Integrated Product Teams Commercial Customer (Functions Integration) t Support p or Product up ics rS n Core Team Development ut s e c tio o na t em t om du er ys s o Program A S Cu Pr .... Management Fuselage I Partners Management Wing Quality Design Build Teams (Physical integration) Empennage ....
  26. 26. Engineering Organization Engineering Emilio K. Matsuo Strategic Product Tests Product Product Planning Integrity Support Development Fernando Ranieri A. Victorazzo Sérgio Mauro Waldir Gonçalves Humberto Pereira 145 E-JETS Legacy Phenom 100 Phenom 300 Lineage 1000 ALX ISR ......
  27. 27. Product Certification Process
  28. 28. Embraer Delegated Compliance Organization – EDCO ANAC 220 DER´s EMBRAER EDCO Engineering
  29. 29. New Products
  30. 30. November 14th, 2007
  31. 31. EMBRAER MIDSIZE JET AND MIDLIGHT JET CONCEPTS
  32. 32. C-390
  33. 33. Productivity Improvement
  34. 34. Embraer Enterprise Excellence Program – P3E Engineering Projects (examples) • Product modification process – optimization • Product support (sustaining) – cost reduction • Flight/ground tests – optimization • Engineering organization – customer driven/optimization • New configurations development – faster/cheaper/better • Product maturity at entry into service – quality improvement • Digital factory – productivity increase • Continuous improvement Program
  35. 35. P3E - Flight/Ground Tests Optimization Project Before After
  36. 36. P3E - New Configurations Development Project Before After
  37. 37. Thank You

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