Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.
By Nishith Bhatt
DesignTech Systems Ltd.
Technology for Designing the Future
National Students Startup and Innovation Summ...
Corporate Profile
Business Verticals
Business
Alliances
Engineering Services
Contd..Engineering Services
• Services offered on all the leading CAD and CAE software
• Compliances to International Design codes and standards
• Str...
CAD Capabilities
DSL uses all popular and latest software tools in-house to cater to
various customer requirement.
• CATIA...
CAE Capabilities
DSL CAE team has been working in numerous industry verticals and has proficiency
in both software and dom...
Following type of analysis have been successfully completed by DSL team on various
projects
• Static
• Modal
• Buckling
• ...
Infrastructure- CAE

Static Analysis

Ansys

Nastran

IDEAS

Optistruct

Kinematics

Motion Solve

ADAMS

IDEAS M...
Exposure to Design Standards
•
FMVSS
•
ASME
•
BIS
•
DIN
•
EN
•
IS
•
SAE
•
RCCMR
•
EJMA
For further information contact us at 020 – 41311200
Email :- info@designtechsys.com
www.designtechsys.com
Follow us on So...
Design and Virtual Production
Virtual development
Physical Production Automation
Real production
Production
TIA
TIP
Produc...
COE
Product
Design And
Validation
Lab
CAD CAE
Advance
Manufacturin
g Lab
CAM DM PLM
Automation
Lab
Electrical Lab
Mechatro...
1. Product Design
• 3D CAD
modeling
• Assemblies
• Sheet Metal
• Templates
2. Industrial Design
& Styling
• Freeform
model...
NX CAE:
•Femap (Finite Element Modelling And Post Processing)
•NX – Advanced Simulation
•Motion Analysis
Advanced Simulati...
Tecnomatix Products Use
Factory CAD 2D/3D Plant Design/Layout
Factory FLOW Material Flow Optimization
Jack Ergonomics (Hum...
“Product Lifecycle Management
(PLM) is the process of
managing the entire life cycle of
a component and its associated
dat...
Organizational View
DIFFERENT CONTROLLERS:
1. SINUMERIC 808D
2. SINUMERIC 828D (In CIM Lab)
3. SINUMERIC 840D SL
SINUMERIC 840D SL
SINUMERIC 8...
SINUMERIC 808D
SINUMERIC (SIEMENS NUMERICAL
CONTROL) 808D is a basic CNC programming
Version of SIEMENS controller. This c...
SINUMERIC 840D SL
SINUMERIC (SIEMENS NUMERICAL
CONTROL) 840DSL is an advanced controller
having a many Advantages for CNC
...
Rapid prototyping or 3D
printing refers to physical
objects that are
automatically constructed
with the aid of additive
ma...
Computer-integrated manufacturing is the manufacturing approach of using
computers to control the entire production proces...
FLEX TURN FEATURES:
Industrial slant-bed design
8 Station programmable turret
Cartridge spindle gray cast-iron
bed
Clo...
FLEX MILL
FEATURES:
 Industrial 3 axis milling machine
Offered with industrial control
Cartridge spindle
Flood coolant...
ARISTO 6 XT
FEATURES:
Number of axis : 6
Vertical height : 400 mm
Joint Actuators : DC Servo geared
motor
Pay Load : 2.5 K...
ASRS – Automated Storage & Retrieval System
 ASRS is used in CIM simulation
production systems to Keep the
Raw-Material a...
AGV- Automated Guided Vehicle
 Material handling system with integration to
conveyors, manufacturing assembly stations an...
ASSEMBLY STATION
The station consists of linear conveyor, pick
& place units, pneumatic process control
for bearing and sh...
6. Mechatronics Lab(Cube assembly system)
Mechatronics is integration of mechanical, computer science, Electronics, Control
and electrical engineering.
So here stud...
1) MAGAZINE AND CONVEYER MODULE
In this module of mechatronics system students will learn
the process of parts come out fr...
4) AUTOMATIC STORAGE MODULE
In this unit of mechatronics system students will learn the process
of cube storage using PLC ...
S7 300 TEST KIT
Digital Input - 24
Digital Output - 16
Analog Input - 4
Analog Output - 2
CPU – 314C
Module 1 – DI8*DC24V ...
7. Automation Lab
S7 1200 TEST KIT
Understand the role of programmable logic controllers in Automation.
Understand the flo...
Software :Software :
Siemens TIA Portal V12
Siemens TIA Portal V12
HMI :HMI :
 TP600 Comfort Touch Panel For S7-1200 Test...
SCADA :SCADA :
Siemens WinCC V12
Siemens WinCC V12 / WinCC Professional
 Learn basic functions of SCADA by which student ...
8. Electrical Lab
SINAMICS DC MASTER DRIVE
Hardware :Hardware :
SINAMICS DC MASTER DRIVE KIT
The basic functions and elect...
Starter, Fuse, MCB, MCCB, MPCB, ACB, MFM
Software :Software :
Drive ES – Starter V4.3
SINAMICS G120 AC DRIVE KIT
SINAMICS ...
9. Process Instrumentation Lab
Smart Transmitters
This lab is housed with different instruments like
temperature measureme...
Process Instruments
MAGNETIC FLOW METER
Supply : 115/230V AC, 50/60 Hz, 20VA
Pipe Size : 1 inch
Pmax : 19 bar/276 psi, Pmi...
PCS 7 TRAINING KIT
SIMATIC PCS7 AS RTX
Power Supply : 24V DC/ 20 A
Connection : 4 USB Connection
2 LAN Connection
1 VGA Co...
Name of CoE centre Name of lab in which project is
carried out
Title of project work
GPERI, Mehsana Product Design and val...
Name of CoE centre Name of lab in which project
is carried out
Title of project work
LDCE Rapid Prototyping 3D Printing of...
Nishith Bhatt, General Manager, Education Division, Design Tech Systems Ltd.
Upcoming SlideShare
Loading in …5
×

Nishith Bhatt, General Manager, Education Division, Design Tech Systems Ltd.

120 views

Published on

National Student Startup and innovation Summit 2017 - Nishith Bhatt, General Manager, Education Division, Design Tech Systems Ltd.

Published in: Education
  • Be the first to comment

Nishith Bhatt, General Manager, Education Division, Design Tech Systems Ltd.

  1. 1. By Nishith Bhatt DesignTech Systems Ltd. Technology for Designing the Future National Students Startup and Innovation Summit 5th October 2017 Industry presentation
  2. 2. Corporate Profile
  3. 3. Business Verticals
  4. 4. Business Alliances
  5. 5. Engineering Services
  6. 6. Contd..Engineering Services
  7. 7. • Services offered on all the leading CAD and CAE software • Compliances to International Design codes and standards • Strong domain specific Technical knowledge backed by rich industry experience • Industries catered to: –Automotive –Aerospace and Defense –Heavy Engineering –Industrial Machinery –Power & Energy –Electromechanical and Consumer Goods • Markets we operate in: –North America –Europe and –Asia Pacific Engineering Services Technical Capabilities
  8. 8. CAD Capabilities DSL uses all popular and latest software tools in-house to cater to various customer requirement. • CATIA • Unigraphics • IDEAS • Pro-E • Solid Works • Inventor • Solid Edge • Solid Thinking (Industrial Design) • VISIO
  9. 9. CAE Capabilities DSL CAE team has been working in numerous industry verticals and has proficiency in both software and domain to execute more complex problems. The expertise is available on the following systems • Ansys • Nastran • LS Dyna • HyperMesh • Optistruct • ADAMS • Radioss • Abaqus • IDEAS • FEMAP • CESAR • Fathom
  10. 10. Following type of analysis have been successfully completed by DSL team on various projects • Static • Modal • Buckling • Dynamic • Non-Linear • Transient • Vibrations • Weld Joint analysis • Thermal • Crash • Force Response • Optimization (weight and performance) • Kinematic and mechanism simulation • Seismic • Electro-static • Electro magnetic • Electronic System Cooling (coupled thermal and flow) • CFD • Piping system analysis • Wind loads (Fluid Structure Interactions) • Vacuum conditions • Metal forming Simulation • Fatigue • Durability • Noise-Vibration and Harshness (NVH) • Explosion loads CAE Capabilities
  11. 11. Infrastructure- CAE  Static Analysis  Ansys  Nastran  IDEAS  Optistruct  Kinematics  Motion Solve  ADAMS  IDEAS Mechanism Simulation  Durability/Fatigue  IDEAS Durability  Nastran  Ansys  Non-linear Dynamics  LS Dyna  Radioss  Abaqus  Nastran  Ansys  Sheet Metal Forming  HyperForm  LS Dyna  Radioss  Optimization  Optistruct
  12. 12. Exposure to Design Standards • FMVSS • ASME • BIS • DIN • EN • IS • SAE • RCCMR • EJMA
  13. 13. For further information contact us at 020 – 41311200 Email :- info@designtechsys.com www.designtechsys.com Follow us on Social Media Linkedin https://www.linkedin.com/company/designtech-systems-ltd Twitter https://twitter.com/DesignTechSys Facebook https://www.facebook.com/DesignTechSys/ Google Plus https://plus.google.com/+Designtechsystemsltd contact
  14. 14. Design and Virtual Production Virtual development Physical Production Automation Real production Production TIA TIP Production Totally Integrated Automation Totally Integrated Power CAD Idea Service Sales Logistic Factory design Product design Automation design PLMProduct Lifecycle Management Production planning CAE cPDM Digital Mfg. MES CNC TIA PortalProcess design CAD The Integrated Product and Production Lifecycle cPDM - collaborative product definition management. MES – Manufacturing Execution System
  15. 15. COE Product Design And Validation Lab CAD CAE Advance Manufacturin g Lab CAM DM PLM Automation Lab Electrical Lab Mechatronics Lab MCMT / CNC Programming Lab Process Instrumentati on Lab CIM Simulation Lab Rapid Prototyping Lab Siemens Centres of Excellence - Setup
  16. 16. 1. Product Design • 3D CAD modeling • Assemblies • Sheet Metal • Templates 2. Industrial Design & Styling • Freeform modeling • Reverse engineering 4. Electromechanical Design • PCB design • Wire routing/harnes s design 8. Knowledge Re- use • Re-use library • Shape search 7. Productivity Tools • Collaboration • Visualization • Programming • Data exchange • Content migration 3. Drafting and Documentation • 2D layout • Drafting • Product and Manufacturin g Information 5. Visual Analytics and Validation • Visual reporting • Requirements validation • Simulation 6. Process-Specific Applications • Welding • Mechanical routing • Composites NX CAD : Delivering Real Value -Full Range of CAD Functions 1. Product Design & Validation Lab
  17. 17. NX CAE: •Femap (Finite Element Modelling And Post Processing) •NX – Advanced Simulation •Motion Analysis Advanced Simulation Motion Analysis 1. Product Design & Validation Lab
  18. 18. Tecnomatix Products Use Factory CAD 2D/3D Plant Design/Layout Factory FLOW Material Flow Optimization Jack Ergonomics (Human) Analysis Plant Simulation Throughput and Process Optimization and Commissioning Process Designer Process Planning and Line Balancing Process Simulate Robotic Work cell Optimization and Commissioning TECNOMATIX: Is a comprehensive portfolio of digital manufacturing (DM) solutions. 2. Advance Manufacturing Lab
  19. 19. “Product Lifecycle Management (PLM) is the process of managing the entire life cycle of a component and its associated data from conception, through design and manufacture, to service and maintenance, and finally disposal.” “…provides an engineering information backbone for companies and their extended enterprise.” TEAMCENTER (PLM) : 2. Advance Manufacturing Lab
  20. 20. Organizational View
  21. 21. DIFFERENT CONTROLLERS: 1. SINUMERIC 808D 2. SINUMERIC 828D (In CIM Lab) 3. SINUMERIC 840D SL SINUMERIC 840D SL SINUMERIC 808D 3. CNC Programming / MCMT Lab
  22. 22. SINUMERIC 808D SINUMERIC (SIEMENS NUMERICAL CONTROL) 808D is a basic CNC programming Version of SIEMENS controller. This controller gives the basic CNC programming Knowledge of CNC LATHE and CNC MILLING machine, Basic Cycles of lathe & Milling machines for fast programming and simulation of program in 2D graphic. 3. CNC Programming / MCMT Lab
  23. 23. SINUMERIC 840D SL SINUMERIC (SIEMENS NUMERICAL CONTROL) 840DSL is an advanced controller having a many Advantages for CNC programming learning. This controller helps in learning the advanced CNC programming. This controller can be used to control 31 axis of CNC machine. SINUMERIC 840DSL system having 3 axis servo motors & main Spindle motor to give real working experience like on CNC machine. This controller has latest cycles programming for Lathe & Milling machine operations. 3. CNC Programming / MCMT Lab
  24. 24. Rapid prototyping or 3D printing refers to physical objects that are automatically constructed with the aid of additive manufacturing technology. Rapid prototyping in its earlier days was applied to production of models and prototype parts. RPT MACHINE 4. Rapid Prototyping (RPT) Lab
  25. 25. Computer-integrated manufacturing is the manufacturing approach of using computers to control the entire production process. CIM ENVIRONMENT 5. Computer Integrated Manufacturing (CIM) Lab
  26. 26. FLEX TURN FEATURES: Industrial slant-bed design 8 Station programmable turret Cartridge spindle gray cast-iron bed Closed loop Servo motors Integrated base with coolant tank Linear motion guide ways Automated lubrication system FMS/CIM compatible SPECIAL FEATURES: C axis with spindle brake LIVE TOOL for axial & radial  FLEX TURN is having SINUMERIC 828D controller which is having 3D simulation feature.
  27. 27. FLEX MILL FEATURES:  Industrial 3 axis milling machine Offered with industrial control Cartridge spindle Flood coolant system 8 tool programmable Hyd. ATC Stable gray cast-iron bed Closed loop Servo motors Integrated base with coolant tank Linear motion guide ways Automated lubrication system FMS / CIM Compatible  FLEX MILL is having SINUMERIC 828D controller which is having 3D simulation feature.
  28. 28. ARISTO 6 XT FEATURES: Number of axis : 6 Vertical height : 400 mm Joint Actuators : DC Servo geared motor Pay Load : 2.5 KG Axis 1 (Waist) : 300 Deg. Axis 2 (Shoulder) : 60 Deg. Axis 3 (Elbow) : 60 Deg. Axis 4 (Roll) : 330 Deg. Axis 5 (Pitch) : 180 Deg. Axis 5 (Pitch) : 330 Deg. Controller : PC-based PID control algorithm FMS / CIM Compatible
  29. 29. ASRS – Automated Storage & Retrieval System  ASRS is used in CIM simulation production systems to Keep the Raw-Material as well as Machined & Inspected finalized part.  Its having 18 Station 18 (6 rows x 3 columns) Pallets on which the Raw material can be kept.  The platform is traversed in X & Y axes by belt & AC Servo motors and controlled by PLC controller.  Travel X axis - 950 mm  Travel Y axis - 840 mm  Travel Z axis - 195 mm
  30. 30. AGV- Automated Guided Vehicle  Material handling system with integration to conveyors, manufacturing assembly stations and ASRS. Built-in guidance and routing for material flow and obstacle sensing to avoid accidents  Guidance & routing Guidance and routing for material-flow obstacle sensing and accident prevention load transfer through power push/pull conveyor  Load carrying capacity 30 kg (max)  Maximum travel speed 20m/min or 66 ft/min  Minimum turning radius 1000mm (or) 40”  Microcontroller-based  Sensor & guidance Track cable and magnetic pick-up  Drive DC  Dimensions 30” (L) x 17” (W) x 36” (D)
  31. 31. ASSEMBLY STATION The station consists of linear conveyor, pick & place units, pneumatic process control for bearing and shaft assembly with Vision Inspection System. The station can be controlled through OMRON or equivalent PLC.
  32. 32. 6. Mechatronics Lab(Cube assembly system)
  33. 33. Mechatronics is integration of mechanical, computer science, Electronics, Control and electrical engineering. So here student will get knowledge about properties of sensors, mechanical drawing, electrical wiring, Automation and how to assemble the system using documents CUBE ASSEMBLY SYSTEM PLCs : Siemens S7-300 Hardware :Hardware : Tool Box Software :Software : Siemens TIA Portal V12 / Step 7 5.6 Siemens WinCC V12 / WinCC Professional Festo FluidSim 4.2 Cube Assembly System Diagnostic Kit 2006 Pressing Units for assembly purpose 6. Mechatronics Lab (Cube assembly system)
  34. 34. 1) MAGAZINE AND CONVEYER MODULE In this module of mechatronics system students will learn the process of parts come out from magazine using proximity switch Study of Property and behavior of different sensors placed on conveyer Electrical Connection of sensors to the PLC 2) INDEXING MODULE In this module of mechatronics system students will learn home positioning and indexing of pick and place cylinder using PLC program before system will start Study of different types of cylinder and actuators Electrical Connection of cylinder to the PLC 6. Mechatronics Lab
  35. 35. 4) AUTOMATIC STORAGE MODULE In this unit of mechatronics system students will learn the process of cube storage using PLC programming Use of counter in Automatic storage unit 3) PRESSING MODULE In this module of mechatronics system students will learn how metallic and non metallic cube assembled together Study of different types of cylinder and actuators Electrical Connection of Direction Control Valve (DCV) to the PLC 6. Mechatronics Lab
  36. 36. S7 300 TEST KIT Digital Input - 24 Digital Output - 16 Analog Input - 4 Analog Output - 2 CPU – 314C Module 1 – DI8*DC24V / AI15*AO2*12bit Module 2 – DI16/DO16*DC24V Module 3 – DI16/DO16*DC24V Power Supply Input – 230V AC, 2.4A, 47-63Hz Output – 24V DC, 5A Role of the PLC in Mechatronics system. How to connect different Mechatronics component to the PLC (Electrical wiring) 6. Mechatronics Lab
  37. 37. 7. Automation Lab S7 1200 TEST KIT Understand the role of programmable logic controllers in Automation. Understand the flow of information in the system. S7 300 TEST KIT Understand the different function of PLC Development of automation using PLC, SCADA and HMI
  38. 38. Software :Software : Siemens TIA Portal V12 Siemens TIA Portal V12 HMI :HMI :  TP600 Comfort Touch Panel For S7-1200 Test Kit  TP700 Comfort Touch Panel for S7-300 Test Kit 7. Automation Lab  Learn basic functions of PLC by which student can develop automatic process  Using analog inputs and outputs student will do process automation  Using Timer and Counter they can do automation of beverage and packaging plant  Use of HMI for interfacing of machine
  39. 39. SCADA :SCADA : Siemens WinCC V12 Siemens WinCC V12 / WinCC Professional  Learn basic functions of SCADA by which student can develop Graphical representation of process  Communication between PLC and SCADA  Control the process using SCADA 7. Automation Lab
  40. 40. 8. Electrical Lab SINAMICS DC MASTER DRIVE Hardware :Hardware : SINAMICS DC MASTER DRIVE KIT The basic functions and electrical properties of all electrical components and understand the roles in the system. Motor control circuits Function and properties of all LT Switchgear Components Role of Protection in electrical circuit Armature : Input : 3AC, 400V, 13A, 50/60Hz Output : DC, 420V, 15A Field Supply : Input : AC, 400V, 3A, 50/60Hz Output : Dc, 325V, 3A SIMOCODE PRO
  41. 41. Starter, Fuse, MCB, MCCB, MPCB, ACB, MFM Software :Software : Drive ES – Starter V4.3 SINAMICS G120 AC DRIVE KIT SINAMICS POWER MODULE PM240-2 Input : 3AC, 400-480V, 2.9A Output : 3AC, 0 Input V in 2.2A Motor : 1hp, 60% efficiency Input : 3AC, 380-480V, 6kg weight 50 Hz, rpm = 1370, pf = 0.73 8. Electrical Lab SINAMICS G120 AC DRIVE KIT SENTRON PAC3200 DOL STARTER
  42. 42. 9. Process Instrumentation Lab Smart Transmitters This lab is housed with different instruments like temperature measurement, level detection, pressure measurement, flow measurement etc. The objective of this lab is to give the knowledge of different transducer which converts different physical quantities (like Temperature, pressure, Flow, Level ) into electrical quantities They get the knowledge about different transmitter (like LT, FT) and PCS7 which is DCS. Using DCS student will get the clear Idea about process control
  43. 43. Process Instruments MAGNETIC FLOW METER Supply : 115/230V AC, 50/60 Hz, 20VA Pipe Size : 1 inch Pmax : 19 bar/276 psi, Pmin : 0.01 bar/0.145 psi Tmax : 70 ⁰C/158 ⁰F, Tmin : -10 ⁰C/14 ⁰F RADAR LEVEL MEASUREMENT Supply : 115/230V AC, 50/60 Hz Max Pressure : 7.25 psi/0.5 bar SIMATIC DP/PA COUPLER MASS FLOW METER Supply : 115/230V AC, 50/60 Hz, 20VA Temperature : -20 ⁰C to 50 ⁰C Communication : Profibus Firmware Version : 3.00 9. Process Instrumentation Lab
  44. 44. PCS 7 TRAINING KIT SIMATIC PCS7 AS RTX Power Supply : 24V DC/ 20 A Connection : 4 USB Connection 2 LAN Connection 1 VGA Connection 1 Fieldbus Connection SITOP PSU100M Power Supply : Input : AC 120-230V/ 50-60 Hz DC 110-220V Output : 24v/ 20A Temp : -10 ⁰C to 60 ⁰C 9. Process Instrumentation Lab
  45. 45. Name of CoE centre Name of lab in which project is carried out Title of project work GPERI, Mehsana Product Design and validation Lab Design and Development of Automatic Bar Stirrup Machine MSU Baroda Electrical lab Speed Control of 3 Phase Induction Motor MSU Baroda Product Design and Validation Lab Stress Analysis of Multi Layer Pressure Vessel MSU Baroda Automation lab Automatic Railway Crossing System MSU Baroda Product Design and Validation Lab Buckling Analysis PDPU Product Design & Validation Lab Design of rear Pillow Block PDPU Product Design & Validation Lab Design of Engine Flange PDPU Product Design & Validation Lab Analysis of Butt Flange using Bolt Pre-Load PDPU Product Design & Validation Lab Analysis of Stool Support of Transportation Frame PDPU Product Design & Validation Lab Analysis of Piston Cylinder with Varying Pressure PDPU Product Design & Validation Lab Thermal Analysis on Head Lamp PDPU Advance Manufaturing Lab Design of rear Pillow Block PDPU Advance Manufaturing Lab Pre & Post Processing of Hub Core Assembly on 3 - axis VMC PDPU Advance Manufaturing Lab Pre & Post Processing of Collar on 3 - axis VMC PDPU Advance Manufacturing Lab Pre & Post Processing of Spindle on 3 -axis HTC PDPU Advance Manufaturing Lab Pre & Post Processing of Impeller on 5 - axis VMC PDPU Advance Manufaturing Lab Design & Manufacturing of a Chess Board Pawn using HTC PDPU Product Design & Validation Lab Eco Washing Machine PDPU ELECTRICAL Power System Design for industries using SIMARIS DESIGN 8.0 PDPU ELECTRICAL & AUTOMATION Speed Control of 3 Phase Induction Motor using VFD and using PLC and SCADA PDPU AUTOMATION Automated parking systemusing PLC PDPU AUTOMATION Design of elevator control using PLC Innovative Projects at Siemens Centre of Excellence
  46. 46. Name of CoE centre Name of lab in which project is carried out Title of project work LDCE Rapid Prototyping 3D Printing of human skull LDCE Rapid Prototyping Optimization of various process parameters for 3d printing by FDM Method using ABS material LDCE Rapid Prototyping Hybrid Tesla Turbine LDCE Rapid Prototyping Formula Student Race Car LDCE Rapid Prototyping Blind Vision Stick LDCE Rapid Prototyping Creastion of " WIRELESS ANIMATRONIC HAND" LDCE Product Design & Validation Lab Creation of JIGS and FIXTURES in CAD Software LDCE Product Designand Manufacturing lab & Rapid Prototyping Lab Design and Development of RH Gripper for Handling and Manipulation In Fusion Facilities LDCE Advanced Manufacturing Lab Formula Student Race Car LDCE Automation lab Electronically Auto filler Machine. Government polytechnic college , jamnagar Automation lab Automatic packing and storage system Government polytechnic college , jamnagar Automation lab Wireless colour sensing robot IITRAM Electrical Lab & Automation Lab Micro Grid Control Systems IITRAM Electrical Lab & Automation Lab Solar Power Control & Monitoring Systems Innovative Projects at Siemens Centre of Excellence

×