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Caterpillar Cat 330D MH EXCAVATOR (Prefix PEL) Service Repair Manual (PEL00001 and up).pdf

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Caterpillar Cat 330D MH EXCAVATOR (Prefix PEL) Service Repair Manual (PEL00001 and up).pdf

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Service Repair Manual
Models
330D MH EXCAVATOR
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D MH EXCAVATOR PEL
Configuration: 330D Material Handler PEL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D Excavator Machine Systems
Media Number -KENR5993-02 Publication Date -01/02/2017 Date Updated -20/02/2017
i02747617
Main Hydraulic Pump - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 138-7574 Link Bracket 2
C 1P-1855 Retaining Ring Pliers 1
D 1P-1863 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F 5P-4758 Retaining Ring Pliers As 1
Illustration 1 g01174818
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1. Install pistons (80).
Illustration 2 g01174817
2. Install plugs (79) and the O-ring seals.
Illustration 3 g01174816
3. Install covers (78) and bolts (75).
4. Tighten nuts (77) and screws (76).
Illustration 4 g01174814
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5. Raise the temperature of bearing (74).
6. Install bearing (74).
7. Use Tooling (D) in order to install retaining ring (73).
Illustration 5 g01174725
8. Raise the temperature of bearing (72).
9. Install bearing (72).
10. Use Tooling (D) in order to install retaining ring (70).
11. Use Tooling (D) in order to install retaining ring (71).
Illustration 6 g01174723
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Illustration 7 g01174724
12. Install bearings (69) and bolts (68). Tighten bolts (68) to a torque of 34 ± 5 N·m
(25 ± 4 lb ft).
13. Install shaft assembly (67).
14. Install shaft assembly (64).
15. Use Tooling (F) in order to install retaining ring (65).
16. Use Tooling (F) in order to install retaining ring (63).
17. Install shim (66).
Illustration 8 g01174702
18. Install gasket (61), gear (57A), and shim (62).
19. Use Tooling (E) in order to install retaining ring (58).
20. Install gear (57A) and shim (60).
21. Use Tooling (D) in order to install retaining ring (59).
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Illustration 9 g01174701
22. Attach Tooling (B) and a suitable lifting device to cover (56).
23. Install cover (56) and bolts (55). Tighten bolts (55) to a torque of 98 ± 15 N·m
(72 ± 11 lb ft).
Illustration 10 g01174699
24. Install swashplates (54) and plates (53).
Illustration 11 g01175099
25. Install springs (49).
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Caterpillar Cat 330D MH EXCAVATOR (Prefix PEL) Service Repair Manual (PEL00001 and up).pdf

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D MH EXCAVATOR PEL Configuration: 330D Material Handler PEL00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D Excavator Machine Systems Media Number -KENR5993-02 Publication Date -01/02/2017 Date Updated -20/02/2017 i02747617 Main Hydraulic Pump - Assemble SMCS - 5070-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty B 138-7574 Link Bracket 2 C 1P-1855 Retaining Ring Pliers 1 D 1P-1863 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F 5P-4758 Retaining Ring Pliers As 1 Illustration 1 g01174818 1/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 3. 1. Install pistons (80). Illustration 2 g01174817 2. Install plugs (79) and the O-ring seals. Illustration 3 g01174816 3. Install covers (78) and bolts (75). 4. Tighten nuts (77) and screws (76). Illustration 4 g01174814 2/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 4. 5. Raise the temperature of bearing (74). 6. Install bearing (74). 7. Use Tooling (D) in order to install retaining ring (73). Illustration 5 g01174725 8. Raise the temperature of bearing (72). 9. Install bearing (72). 10. Use Tooling (D) in order to install retaining ring (70). 11. Use Tooling (D) in order to install retaining ring (71). Illustration 6 g01174723 3/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 5. Illustration 7 g01174724 12. Install bearings (69) and bolts (68). Tighten bolts (68) to a torque of 34 ± 5 N·m (25 ± 4 lb ft). 13. Install shaft assembly (67). 14. Install shaft assembly (64). 15. Use Tooling (F) in order to install retaining ring (65). 16. Use Tooling (F) in order to install retaining ring (63). 17. Install shim (66). Illustration 8 g01174702 18. Install gasket (61), gear (57A), and shim (62). 19. Use Tooling (E) in order to install retaining ring (58). 20. Install gear (57A) and shim (60). 21. Use Tooling (D) in order to install retaining ring (59). 4/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 6. Illustration 9 g01174701 22. Attach Tooling (B) and a suitable lifting device to cover (56). 23. Install cover (56) and bolts (55). Tighten bolts (55) to a torque of 98 ± 15 N·m (72 ± 11 lb ft). Illustration 10 g01174699 24. Install swashplates (54) and plates (53). Illustration 11 g01175099 25. Install springs (49). 5/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 7. Illustration 12 g01175092 26. Install bearing (52). Illustration 13 g01175192 27. Install pistons (50) and retainer (51). Illustration 14 g01175041 6/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 8. Illustration 15 g01174697 28. Use a suitable string in order to retain the pistons during installation. 29. Install barrels (48) and port plates (47). 30. Install gasket (46). Illustration 16 g01174696 31. Attach Tooling (B) and a suitable lifting device to head assembly (45). 32. Install head assembly (45). 33. Install bolts (44) and bolts (43). Tighten bolts (44) to a torque of 630 ± 95 N·m (465 ± 70 lb ft). 7/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 9. Illustration 17 g01174693 Illustration 18 g01174694 34. Install spool (35), spool (37), sleeve (36), and spool (41). 35. Install lever (33), lever (32), and lever (31). 36. Install spring (38) and retainer (39). 37. Use Tooling (C) in order to install retaining ring (40). 38. Install O-ring seals (34). Illustration 19 g01174692 8/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 10. 39. Install spring (30). Illustration 20 g01174691 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 40. Install plug (29). Illustration 21 g01174686 9/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 11. Illustration 22 g01174687 Illustration 23 g01174688 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 41. Install spring (26), sleeve (27), and piston (28). 42. Install retainer (25), spring (24), and spring (23). 43. Install the O-ring seals, cover (22), and bolts (21). Tighten bolts (21) to a torque of 12 ± 1.8 N·m (106 ± 16 lb in). 44. Install the O-ring seals, cover (20), and bolts (19). Tighten bolts (19) to a torque of 12 ± 1.8 N·m (106 ± 16 lb in). 10/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 12. Illustration 24 g01175044 45. Install plug (18) and plug (17). Illustration 25 g01174684 46. Install cover (16) and bolts (15). Tighten bolts (15) to a torque of 6.9 ± 1.0 N·m (61 ± 9 lb in). Illustration 26 g01212508 47. Install the O-ring seals, cover (14), and bolts (13). Tighten bolts (13) to a torque of 12 ± 1.8 N·m (106 ± 16 lb in). 11/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 13. Illustration 27 g01212507 48. Install O-ring seals (12). Illustration 28 g01174695 49. Install valve (42). 50. Repeat Steps 33 through Steps 49. Illustration 29 g01212506 51. Install valve (11) and bolts (10). Tighten bolts (10) to a torque of 29 ± 4 N·m (21 ± 3 lb ft). 12/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 14. Illustration 30 g01212503 52. Install the O-ring seals, solenoid (8), and bolts (9). Tighten bolts (9) to a torque of 6.9 ± 1.0 N·m (61 ± 9 lb in). Illustration 31 g01212502 53. Install O-ring seals (7). Illustration 32 g01212677 54. Install housing (6) and bolts (5). Tighten bolts (5) to a torque of 11.8 ± 1.8 N·m (104 ± 16 lb in). 13/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 15. Illustration 33 g01376281 55. Install O-ring seal (4) (not shown) and sensor (3). Illustration 34 g01376280 56. Install O-ring seal (2) (not shown) and sensor (1). End By: a. Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jul 23 15:02:51 UTC+0800 2020 14/14(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 16. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D MH EXCAVATOR PEL Configuration: 330D Material Handler PEL00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D Excavator Machine Systems Media Number -KENR5993-02 Publication Date -01/02/2017 Date Updated -20/02/2017 i02711701 Main Hydraulic Pump - Install SMCS - 5070-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9200 Lever Puller Hoist 1 B 138-7575 Link Bracket 3 Illustration 1 g01361580 1. Position coupling (66) so that the hub of coupling (66) is flush with the end of the pump shaft. Install screws (65). Tighten screws (65) to a torque of 210 ± 10 N·m (155 ± 7 lb ft). 1/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 17. Illustration 2 g01361579 2. Position piston pump (64) and install bolts (63). Illustration 3 g01361578 3. Position gear pump (62) and install bolts (60). Tighten bolts (60) to a torque of 33 ± 5 N·m (24 ± 4 lb ft). Install fitting (61). Illustration 4 g01361576 2/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 18. Illustration 5 g01361571 4. Attach Tooling (A), Tooling (B), and a suitable lifting device to main hydraulic pump (58). The weight of main hydraulic pump (58) is approximately 227 kg (500 lb). Position main hydraulic pump (58) in the machine. 5. Install bracket (56) and bolts (57). Illustration 6 g01361573 6. Reposition panel (52). Install remaining bolts (59). Illustration 7 g01361565 3/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 19. 7. Install bracket (55). Illustration 8 g01361560 8. Reposition panel (52). Install the O-ring seal. Use two people to install auxiliary drive group (54). The weight of auxiliary drive group (54) is approximately 34 kg (75 lb). Install bolts (53). Illustration 9 g01361557 9. Position panel (52). Install bolts (51) to both sides of panel (52). Illustration 10 g01361551 4/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 20. 10. Install bolt (50). Illustration 11 g01361542 11. Install bolt (49). Illustration 12 g01361539 12. Install bolt (48). Install a new cable strap (47). Illustration 13 g01361535 13. Position guard (46) and install bolts (45). 5/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 21. Illustration 14 g01361531 14. Position bracket assembly (44) and install bolts (43). Tighten bolts (43) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Illustration 15 g01361526 15. Connect hose assembly (40) and harness assembly (42). 16. Install clips (39) and (41). Illustration 16 g01361514 17. Connect hose assemblies (34), (36), (37), and (38). 6/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 22. 18. Install new cable straps (35). Illustration 17 g01361513 19. Connect harness assemblies (30), (32), and (33). Install a new cable strap (31). Illustration 18 g01361512 20. Connect hose assemblies (27), (28), and (29). Illustration 19 g01361510 21. Connect tube assembly (26). 7/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 23. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 24. 22. Connect hose assemblies (23), (24), and (25). Illustration 20 g01361508 23. Attach a suitable lifting device to auxiliary gear pump (20). The weight of auxiliary gear pump (20) is approximately 45 kg (100 lb). Position auxiliary gear pump (20) and install bolts (21). 24. Connect hose assembly (22). Illustration 21 g01361507 25. Position oil filter base (17) and install bolts (16). Install sheet assemblies (19) and (18). 8/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 25. Illustration 22 g01361505 26. Install bracket assembly (15). Illustration 23 g01361504 27. Install cover (14) and handhold assembly (13). Illustration 24 g01361502 28. Install muffler support (12), engine lifting bracket (10), and bolts (11). Illustration 25 g01361501 9/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 26. 29. Install bolts (9). Illustration 26 g01361499 30. Connect harness assembly (8). Illustration 27 g01361497 31. Install bolts (7). Illustration 28 g01361496 10/12(W) w 2020/7/23 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...