This document provides instructions for removing and installing a cylinder head on a 345B excavator engine. It details removing components like the valve cover, rocker arms, and sensors. It explains cleaning the cylinder head and block mating surfaces. New gaskets and seals are installed before positioning the head and tightening the bolts in a specific sequence to the correct torques. Reinstalled components include sensors, hoses, and manifolds.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
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What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
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We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i01604601
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
A. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00515542
1. Place an identification mark on each rocker arm in order to identify the proper location in
the engine for installation.
2. Remove bolts (1) and rocker arms (2) .
3. Remove push rods (3). Keep each push rod with the respective rocker arm.
Illustration 2 g00515374
4. Remove valve bridges (4) .
Copyright 1993 - 2020 Caterpillar Inc.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i07141366
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the following items: rocker arms, valve bridges, and push rods.
Replace the parts, if necessary.
Illustration 1 g00515542
2. Install push rods (3) in the correct location in the engine.
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5. Illustration 2 g00515374
3. Install valve bridges (4). Lubricate the top surface of the valve bridges with clean engine oil.
4. Place rocker arms (2) in the correct locations that were marked during removal. Install bolts
(1) and tighten to a torque of 100 ± 20 N·m (74 ± 15 lb ft).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i01771996
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
Start By:
A. Remove the base for the valve mechanism cover. Refer to Disassembly and Assembly,
"Valve Mechanism Cover Base - Remove and Install".
B. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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7. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00517348
1. Remove bolt (1). Remove clip (2) .
2. Disconnect sensors from engine wiring harness (3) .
3. Remove the sensors.
Illustration 2 g00517351
4. Remove bolts (5). Disconnect tube assembly (4) and remove the O-ring seal.
5. Remove bolts (7). Disconnect tube assembly (6) and remove the O-ring seals.
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8. Illustration 3 g00517354
Typical example
6. Use Tooling (A) in order to remove fuel filter (8). Disconnect hose (9). Plug all openings
immediately.
7. Loosen bolt (11). Disconnect wiring harness (10) .
Illustration 4 g00517355
Typical example
8. Disconnect sensor connector (13) and clips (12). Remove clip (14) and the bolt.
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9. Illustration 5 g00517356
Typical example
9. Remove bolts (15) .
10. Remove water outlet manifold (16) .
Illustration 6 g00517359
11. Remove head bolts (17) .
12. Remove water outlet manifold gaskets (18) from cylinder head (19) .
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10. Illustration 7 g00517361
13. Attach a suitable lifting device to cylinder head (19). Remove cylinder head (19) from the
cylinder block. The weight of cylinder head (19) is 135 kg (300 lb).
14. Remove cylinder head gasket (20) and O-ring seals (21) from the cylinder block.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i01792874
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
B 1U-5686 (1)
21/32 inch Drill Bit 1
C 4C-9732 (1)
M16x2.0-D7 Plug Tap 1
D 9U-5604 M16x2.0 32mm Heli-Coil Insert (2)
1
E 8T-2799 (1)
Heli-Coil Installation Tool 1
F 8T-3096 Plug Tap 1
G 6V-4876 Lubricant 1
( 1 )
Part of 4C-8367 Thread Repair Kit
( 2 )
This is a special length.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information, refer to Video Tape, LEVN5101, "C-10 and C-12 Head Gasket Repair
Procedure".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
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12. 2. Clean all 26 head bolt holes on the cylinder block with Tooling (F) .
3. After cleaning the threads, remove any debris from the head bolt holes on the cylinder block with a
vacuum line.
4. Visually inspect the head bolt holes on the cylinder block for thread damage.
5. If a damaged head bolt thread is observed, repair the damaged head bolt thread with a Heli-Coil
thread repair kit.
6. Inspect the cylinder head and the cylinder block for flatness. Refer to Guideline for Reusable Parts
and Salvage Operations, SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies
and Related Components".
Illustration 1 g00810396
Cylinder Head Gasket
(29) Straight Edge
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13. Illustration 2 g00810399
Cylinder Head Gasket
(28) Scalloped Edge
7. Determine the correct cylinder head gasket to use. Refer to Illustration 1 and Illustration 2.
Illustration 3 g00525775
8. Install the correct cylinder head gasket (26) and new O-ring seals (27) on the cylinder block. Inspect
the condition of the remaining gaskets. Replace the gaskets, if necessary.
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install
the cylinder head.
9. Use a suitable lifting device to install the cylinder head on the cylinder block.
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14. Illustration 4 g00525534
10. Install four gaskets (24) on cylinder head (25) .
11. Install new cylinder head bolts (23). If the engine is equipped with a compression brake, then also
install new head bolt studs.
12. Lubricate the following components with Tooling (G) : the bolt threads, the underside of the bolt
heads and the washers. Follow Step 13 for the correct tightening procedure.
Illustration 5 g00517501
Note: Engines that are equipped with a compression brake will have three head bolt studs. Install the
head bolt studs in positions (2), (8), and (10). Tighten the head bolt studs in sequence with the
cylinder head bolts.
13. Tighten the cylinder head bolts according to the following procedure:
a. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m (120 ±
11 lb ft).
b. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).
c. Place an index mark on each bolt head. Turn bolt (1) through bolt (26) in a numerical sequence
for an additional 90 degrees (1/4 turn).
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15. d. Loosen bolt (1) through bolt (26) until the washers are loose under the bolt heads.
e. Tighten bolt (1) through bolt (26) in a numerical sequence to a torque of 160 ± 15 N·m (120 ±
11 lb ft).
f. Tighten bolt (1) through bolt (26) again in a numerical sequence to a torque of 160 ± 15 N·m
(120 ± 11 lb ft).
g. Place an index mark on each bolt head. Turn bolt (1) through bolt (26) in a numerical sequence
for an additional 90 degrees (1/4 turn).
h. Tighten bolt (27) through bolt (33) in a numerical sequence to a torque of 28 ± 7 N·m (20 ± 5
lb ft).
Illustration 6 g00525468
14. Install head bolt spacers (22) on the three head bolt studs. Tighten head bolt spacers (22) to a torque
of 100 ± 20 N·m (75 ± 15 lb ft).
15. Install water outlet manifold (21) and bolts (20) .
Illustration 7 g00814600
16. Hold line (19) in position and connect fittings (17). Install bolts (18) .
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16. Illustration 8 g00676967
17. Connect wiring harness (14). Tighten bolt (16) to a torque of 6 ± 1 N·m (53 ± 9 lb in).
18. Connect hose (15) .
Illustration 9 g00676971
19. Connect sensor connector (12). Install the clip, the washer, and bolt (11). Secure the wiring harness
with tie straps (13) .
20. Install fuel filter (10) with Tool (A). Follow the instructions on the fuel filter.
21. Connect hose (9) .
22. Install hose (8) .
23. Install the bolts, the washers, and two nuts (7) .
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17. Illustration 10 g00525386
24. Install tube assembly (5) with the O-ring seals, two bolts (6), and the washers.
25. Install tube assembly (3) with the O-ring seal, two bolts (4), and the washers. Install the clip and the
bolt to tube assembly (5) and (3) .
Illustration 11 g00524436
26. Route wiring harness (1) accordingly and connect sensor connector (2) .
27. Fill the cooling system with coolant to the correct level. Refer to the Operation and Maintenance
Manual for the correct filling procedure.
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrods - Install".
b. Install the valve cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i02087499
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/5
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19. Illustration 1 g01022184
1. Remove bolts (1) and lifter assembly (2). The lifter assembly can be removed in two
sections.
Illustration 2 g01022187
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20. 2. Remove the following items from the right end of lifter shaft (5) : bracket assembly (6),
valve lifters (8) and unit injector lifter (9) .
3. Remove the following items from the middle of lifter shaft (5) : valve lifters (8) and unit
injector lifter (9) .
4. Remove the following items from the left end of lifter shaft (5) : bracket assembly (7), valve
lifters (8) and unit injector lifter (9) .
5. Remove dowel (4) and cap plug (3) from lifter shaft (5) .
6. Remove the spring pin from bracket assembly (7), if necessary.
7. Remove dowel (10) from bracket assembly (6), if necessary.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/5
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21. Illustration 3 g01022187
1. Install the spring pin and dowel (10) in bracket assembly (6). Install the spring pin and the
dowel in bracket assembly (7) .
2. Install dowel (4) and cap plug (3) in lifter shaft (5). Lubricate the lifter shaft with clean
engine oil prior to assembly.
3. Install the following items on the left end of lifter shaft (5) : bracket assembly (7), valve
lifters (8) and unit injector lifter (9) .
4. Install the following items on the middle of lifter shaft (5) : valve lifters (8) and unit injector
lifter (9) .
5. Install the following items on the right end of lifter shaft (5) : bracket assembly (6), valve
lifters (8) and unit injector lifter (9) .
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22. Illustration 4 g01022184
Note: Immerse the entire lifter assembly in clean engine oil prior to installation on the
engine.
6. Place the lifter assembly (2) on the engine and install bolts (1). Tighten the bolts to a torque
of 30 ± 3 N·m (22 ± 2 lb ft).
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR 8KW
Configuration: ISJ HEX COMMONALITY CHART 8KW00001-UP (MACHINE)
Disassembly and Assembly
3176C and 3196 Engines for Caterpillar Built Machines
Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015
i02363444
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 131-1525 Camshaft Pilot 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
B. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
C. Remove the camshaft position sensor. Refer to Disassembly and Assembly, "Camshaft
Position Sensor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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25. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1
Piston".
2. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the
idler gear and the crankshaft gear.
Illustration 1 g00529917
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
3. Wire the valve lifters away from the camshaft. See Illustration 1.
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26. Illustration 2 g00813405
4. Remove thrust pin (1) .
5. Install Tooling (A) into camshaft (2) .
Note: Lubricate Tooling (A) for easier removal of the camshaft. Lubrication also prevents
damaging the camshaft lobes and the camshaft bearings.
6. Carefully remove camshaft (2) from the engine.
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