1. Developing Isotropic Micro-
Finishes with Centrifugal
Iso-Finishing
CONTACT: Dave Davidson | dryfinish@gmail.com |
SME Technical Community Advisor | https://about.me/dave.davidson
2. Top: Typical Surface Developed
from Centrifugal Iso-Finishing.
1. Isotropic – no machining or
grinding lines.
2. Neutral or negative skew
(Rsk). Asperities and peaks
have been planed off,
more useful load bearing
surface.
Bottom: Typical Gaussian
Surface.
1. Grinding or Machined
Super-Finishing operation
produces positive skew
with peaks and asperities
predominating.
2. Low micro-inch Ra
profilometer readings don’t
tell the whole story. This
surface is much less
efficient as a bearing
surface.
AFTER
BEFORE
Centrifugal Iso-Finishing Bearing Surfaces.
Before and after ISO-Finish processing
Graphic by Jack Clark, Surface Analytics LLC
3. Electron Microscopy
CBF or Centrifugal Iso-
Finishing is the only method
that produced a surface with
a random scratch pattern.
The other methods although
nominally low micro-inch
surfaces still are characterized
by parallel ridges and grooves
that minimizes the actual
amount of the surface
carrying the bearing load
Graphic courtesy of Jack Clark,
Surface Analytics, LLC
Centrifugal Iso-Finishing Machine
Isotropic surface, ridges
and grooves are blended in
4. Visual Comparison
The random and non-linear
character of the surface finish
pattern can be seen in these
comparative photos that
correlates with the electron
microscopy of the previous
slide. The ridge and groove
characteristic of the non-
isotropic surfaces can be seen
by the naked eye as well.
Part graphics courtesy of Jack
Clark, Surface Analytics, LLC
Centrifugal Iso-Finishing Machine
Isotropic surface, ridges
and groves are blended in
5. Before and After Comparison of Rollers. (1) Visual (2) 2-D View from electron microscopy (3)
3-D View from Optical Interferometry. Graphics courtesy of Jack Clark, Surface Analytics, LLC.
Isotropic Surfaces developed with post-processing using Centrifugal Iso-Finishing Methods.
Before Centrifugal Finishing - as
ground surfaces.
After Centrifugal Finishing, Isotropic surfaces
with neutral to negatively skewed ground surfaces.
6.
7. Other Low Micro-Inch Finishing Applications
TOP: Turbine blade foil surfaces
also require low micro-inch
surface values. In the electron
photo micrographs shown here
the surfaces were reduced to 5
micro-inch Ra surface finish
values by using a multiple
sequence process with
Centrifugal Iso-Finishing.
Equipment
BOTTOM: Electron Micro-
Photographs show surface
effects of a Centrifugal Iso-
Finishing Process on ground
steel surfaces. Note the change
in the surface pattern
orientation.
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11. Free Sample Part Processing
and Process Engineering
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• http://partsfinished.wordpress.com
• ________________________
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