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Digifab Conf - Direct Dimensions - 3D Scanning for 3D Printing, Making Reality Digital and then Physical Again

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Slideshare presentation by Direct Dimensions at the Digifab Conf in Baltimore, MD on Nov 17, 2014. See http://digifabcon.org for more on the event. This presentation is about 3D Scanning to make digital content for 3D printing and other 3D visualization and design uses.

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Digifab Conf - Direct Dimensions - 3D Scanning for 3D Printing, Making Reality Digital and then Physical Again

  1. 1. 3D Scanning for 3D Printing: Making Reality Digital, and then Physical Again Michael Raphael Founder and CEO Direct Dimensions, Inc.
  2. 2. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds Key industries served: • Most Industrial Applications • Military & Defense • Buildings & Facilities (AEC/BIM) • Art, Sculpture, Museum • Historic Preservation • Entertainment and TV/Movie VFX • Digital Fabrication & 3D Printing • Model Preparation for 3D Printing
  3. 3. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds Rapid Solutions to 3D Problems: • 20-year experts in coordinate metrology for reverse engineering & inspection • 1000’s of 3D laser scanning and point cloud processing projects • 3D CAD & BIM modeling, and visualization/animation • Processing of 3D data for reproductions and 3D printing • Product sales and application support and training • Specialized 3D applications and process development • Creators of ShapeShot 3D Photo Booth
  4. 4. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds History and experience: • Participated in the development of the Faro Arm PCMM • Founded Direct Dimensions in 1995 to provide 3D solutions to the aerospace industry • Maintains a comprehensive arsenal of 3D scanners, measurement tools, and software • Completed thousands of project across various industries and applications served • Today, 25+ employees with vast professional expertise and real-world 3D experience
  5. 5. Biography – Michael Raphael Education • B.S. in Engineering Science & Mechanics (VT) • Masters in Engineering Administration (GWU) Career • Liaison Engineer at Martin Marietta (Lockheed Martin) • Roles in engineering and quality departments • Created Advanced Quality Technologies group to resolve engineering and manufacturing problems • Co-developed the electrogoniometer (FaroArm!) in 1989 Direct Dimensions • Founded DDI in 1995 as ’one-stop 3D scanning shop’ Professional Life • Author for LiDAR News – numerous articles on scanning • Contributor to Wohler’s Report – the 3D Scanning section • Active with many 3D conferences: SPAR, CMSC, RAPID, etc.
  6. 6. 3D PRINTING & SCANNING Gartner's Hype Cycle
  7. 7. 3D PRINTING & SCANNING Gartner's Hype Cycle
  8. 8. 3D Scanning vs. 3D Printing Both over 20 years old, actually 30 years old • largely industrial with recent consumer interest • Was $100K+ equipment cost with now sub-$1K Range of objects • physical world has huge size & complexity variation Massive change over last 3 years • “desktop” and personal 3D scanning • 123D Catch and Xbox Kinect Future – what’s next? • who needs 3D scanning and why? • what will be the ‘killer apps’?
  9. 9. 3D Scanning is all about Making Digital Content
  10. 10. 3D Scan to Revit (BIM) to 3D print example
  11. 11. Feature Replication
  12. 12. Feature Replication
  13. 13. Building Documentation
  14. 14. NYC Hotel Courtyard: Scan to Model to Print
  15. 15. NYC Hotel Courtyard: Scan to Print Four Focus3D 120 scans taken at NYC hotel Total time on-site about 40 minutes Data sufficient for preliminary architectural modeling of courtyard and portions of surrounding buildings Point cloud converted into 3D CAD model 3D CAD fabricated by 3D printing
  16. 16. 3D Scanning The DDI technicians scanned four different sculptures: the Amun, the Headless Princess, the Scribe, and a Kneeling King Tut. An articulating arm-based laser line scanner provided high accuracy and real-time feedback to assure complete capture before heading back to Baltimore to process the raw scan data. Ancient Sculptures
  17. 17. 3D Modeling For the post-processing, we used Innovmetric’s PolyWorks Modeler software to create highly accurate watertight 3D digital models of each of the ancient pieces. Ancient Sculptures
  18. 18. Data Analysis During both the scanning and modeling processes, specific attention was paid to fine cracks and other imperfections in the original pieces. These are the qualities that would make the reproductions more accurate and realistic. Ancient Sculptures
  19. 19. Final Product Ancient Sculptures
  20. 20. Half-Scale RCPa Mseo Sdtuedly I Digital Historic Preservation I Tomb of the Unknowns
  21. 21. Creating the CFaisnea Sl tMudoyd IeDligital Historic Preservation I Tomb of the Unknowns
  22. 22. Team “Scantasia” 3D Scanning Museum Sculptures for Conservation, Restoration, and Awesome Interactive 3D Online Display
  23. 23. http://shpws.me/qB6j
  24. 24. http://shpws.me/qBrD
  25. 25. http://sketchfab.com/dirdim
  26. 26. https://sketchfab.com/nm5l43hgca
  27. 27. Team Scantasia Deliverables to The Walters Art Museum • Demonstration of various types of 3D scanning • Accurate 3D documentation for conservators curators • Various outlets for 3D model presentation to public: • Shapeways for 3D printing • Sketchfab for interactive online 3D viewing • WordPress integration to existing website content http://dirdim.sketchfab.me/folders/artbytes-2014-from-walters-art-museum
  28. 28. 1 6 ft. Youthful Franklin 3D Scanned Onsite 2 3D Computer Model from 3D Scanning Digital Fabrication from 3D Model Laser Etched Crystal 3 8 and 12 inch 3D Printed Patterns: 8 Inch Bronze Replica 4
  29. 29. Life-Sized Sculpture of Teddy Roosevelt 3D Scanned in Museum High Resolution 3D Digital Model 1 3 2 Casting Pattern made with 3D Printing 4 6” Stone Replica with Faux Bronze Finish
  30. 30. 2 3D Digital Model of Rosetta Stone Hieroglyphs Extreme High Resolution 3D scanning of the direct cast replica of the Rosetta Stone 1 3 High Resolution Casting Pattern made with 3D Printing 4 12 and 15 inch Cast Stone Rosetta Stone Replicas
  31. 31. High Resolution Scanning of a Moth and the Resulting Cast Silver Pendant
  32. 32. 2
  33. 33. Aircraft
  34. 34. Ground Vehicles
  35. 35. Industrial Components
  36. 36. Consumer Products
  37. 37. Sculpture
  38. 38. Film VFX
  39. 39. Click image for link to main Vogue story Behind the scenes story #2 Story #3 Story #4
  40. 40. Liars Music Video
  41. 41. 1. ShapeShot 3D Photo Booth automatically captures face in 3D in high-res and accurately 3D Photo Booth 4. Files sent to our service providers for fulfillment 2. Instantly view your personal on-line gallery and on ShapeShot mobile app 3. Buy personalized products from our ShapeShot online Marketplace web store
  42. 42. Thank You

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