Da65 10-en

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Da65 10-en

  1. 1. Catalog DA 65.10 • 2003/2004vector controlSIMOVERT MASTERDRIVES VC Single-Motor and Multi-Motor Drives 0.55 kW to 2300 kW
  2. 2. Configuring with PATH PlusWith the PATH Plus program, Menu-guided selection and dure to guide the planning à traversing and hoistingthree-phase drives fed by layout of the frequency con- engineer towards a repro- gear,frequency converters for verters enable the system ducible and economically à slewing gear,SIMOVERTâ MASTER- components and the motors efficient drive configuration,DRIVES Vector Control and necessary for a specific drive starting with the mechanical à spindle drives,Motion Control units can be task to be determined. Auto- requirements of the machine à center winders andconfigured easily and quickly. matically displayed informa- and the drive task involved. tion makes fault-free plan- The technical data of the fre- à thrust crank.The program is a powerful ning possible. quency converters and mo-engineering tool which sup- PATH Plus also includes a tors, the selected systemports the user in all stages of A comprehensive help sys- comfortable graphic display components and the neces-configuration - from power tem also supports the first- for showing sary accessories are listed insupply to the motor. time user of the program. detail. à torque, speed, output, PATH Plus provides a logical and easy-to-use dialog proce- PATH Plus enables drives to current, velocity and accel- be configured on the basis of eration versus time and a load characteristic or a load à torque versus rotational cycle and enables planning speed. of applications such as the following: Supply harmonic disturbanc- es can also be calculated and graphically displayed. The planning and configuring results can be stored, printed out or copied to other user programs via the clipboard. PATH Plus is available with either a German or English user interface. You can download the demo version of PATH Plus from the following Internet ad- dress: http://www.siemens.com/ motioncontrol (products&systems/drive systems/software) or use the fax form attached to the catalog. If you need the full version of PATH Plus, contact your local Siemens office and quote the following order number: 6SW1710-0JA00-2FC0 You will find the address in the appendix to this catalog.
  3. 3. SIMOVERT OverviewMASTERDRIVES 1Vector Control0.55 kW to 2300 kW System DescriptionCatalog DA 65.102003/2004 2Supersedes:Catalog DA 65.10 · 2001 6SE70 Compact PLUS Units Selection and Ordering DataThe products in this catalog 6SE70 Compact and Chassis Unitsare also included in theCD-ROM catalog CA 01Order No.: 3E86060-D4001-A100-B9-7600Contact your local Siemensrepresentative for further 6SE71 Cabinet Unitsinformation. 4 Documentation and Training 5The products andsystems described in Engineering Informationthis catalog are manu-factured under appli-cation of a qualitymanagement system 6certified by DQS inaccordance withDIN EN ISO 9001 andDIN EN ISO 14001.The DQS Certificate isrecognized in all EQ Net Dimension Drawingscountries. 7s Appendix · Index A
  4. 4. Note! The technical data is intended for general information. Please observe the operating instructions and the references indicated on the products for installation, operation and maintenance. â SIMADYN, SIMATIC, SIMATIC HMI, SIMODRIVE, SIMOLINK, SIMOREG, SIMOVERT, SITOR, STEP STRUC and USS are, Siemens registered trademarks. All other products and system names in this catalog are (registered) trademarks of their respective owners and must be treated accordingly.Á The technical data, selection and ordering data (Order Nos.), accessories and availability are subject to alteration.Á All dimensions in this catalog are stated in mm.ã Siemens AG 2003
  5. 5. Vector Control 1 Overview 1/2 Application List of contents 1/4 Unit and system components 1/6 Electronic and software options Order number examples 1/8 Compact PLUS units Compact and chassis units 1/8 Cabinet units Siemens DA 65.10 · 2003/2004 1/1
  6. 6. SIMOVERTr MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and Applications chassis units · cabinet units chassis units · cabinet units Applications Top solutions with Á Depending on the appli- Á the possibility of reactive They can be combined in SIMOVERT MASTERDRIVES SIMOVERT MASTERDRIVES Designed for world-wide Quality in accordance with engineered drives cation and the required power compensation many ways and arranged with water-cooling – for – electromagnetically use DIN ISO 9001 output, there are four types Á four-quadrant operation. side by side to match every harsh environments compatible in any environ- The SIMOVERT MASTER- The SIMOVERT MASTER- The quality standards of housing design avail- possible drive requirement. ment DRIVES Vector Control The units are designed as: The compact and chassis DRIVES satisfy the relevant according to which the able: the Compact PLUS converters and inverters are The SIMOVERT MASTER- international standards and SIMOVERT MASTER- frequency converters are Á converters for connection Being system modules, they unit, the compact unit, the also available with water- DRIVES frequency conver- regulations – from the DRIVES are manufactured voltage-source DC link to a 3-phase AC system can be used to create the chassis unit and the cabi- cooling. By installing in ters comply with the rele- European EN standard and are high and have been converters with fully digital Á inverters for connection to most suitable drive system, net unit. appropriate cabinets, high vant EMC standard for pow- IEC to UL and CSA. acclaimed. All aspects of technology and IGBT inver- a DC bus whether this involves single Á The hardware and software ters which, in conjunction Á rectifier units for supplying drives or multi-motor drives. degrees of protection are er electronics. production, i.e. develop- modules enable tailored achieved in a closed system, ment, mechanical design, with Siemens three phase power to the DC bus. EMC compliant installation and cost effective drive thus making them suitable manufacturing, order pro- AC motors, provide high- Customer-specific solutions enables them to be used in solutions. A wide spectrum of system for use in any harsh industri- cessing and the logistics performance, economical industry and residential components and access- Cabinets and system al environment. supply center of the drives for all industrial sec- As a counterpart to ex- buildings. ories rounds off the range of configurations for power SIMOVERT MASTER- tors and applications. tremely high-performance products. output ranges from 0.55 kW New! DRIVES, have been certified VC control on the motor to 6000 kW can be created The Compact PLUS series by an independent authority SIMOVERT MASTERDRIVES side, the SIMOVERT SIMOVERT MASTERDRIVES to match specific customer in accordance with – system-based drive MASTERDRIVES AFE (Ac- The youngest member of The tailored solution requirements, with either air- DIN ISO 9001. technology tive Front End) unit ensures the SIMOVERT MASTER- cooling or water-cooling in A uniform, modular series optimum energy supply on All SIMOVERT MASTER- DRIVES Vector Control fami- our application workshop. Engineering technology of standard units the line side as well with its DRIVES share a consistently ly with power outputs of active, line-angle-oriented uniform design. Throughout Examples of such applica- with maximum benefit to The SIMOVERT MASTER- 0.55 kW to 18.5 kW rounds vector control. SIMOVERT the whole power range, the tions are the customer DRIVES Vector Control off the product range in the MASTERDRIVES AFE units units (converters, inverters) Á multi-motor drives (steel- lower power output range. The advantages to the series of converters is both are characterized by and system components works and rolling mills, The Compact PLUS series is customer are apparent: uniform and modular in de- Á freedom from system per- (rectifier units, braking units) the paper and plastic-film sign. ideal for applications in ma- Á solutions, optimized with turbations, i.e. a very favor- have a uniform design and a industries) and chines where only limited regard to price and per- Á The power output of the able overall power factor uniform connection system. Á single drives space is available. formance standard units ranges from Á commutation failure-pro- – in adapted design 0.55 kW to 2300 kW. Á high quality, tected operation even in (e.g. marine drives) Á maximum reliability Á All internationally standard the event of supply dips – for test stands (e.g. with supply voltages from 380 V and as a result and power failure Active Front End for low to 690 V are covered. Á flexible production and supply stressing). Á optimized processes. Our world-wide service and sales network provides all our customers and SIMOVERT MASTER- DRIVES users with a direct line to: Á individual advice Á planning Á training and Á service. 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/3
  7. 7. SIMOVERTr MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and Applications chassis units · cabinet units chassis units · cabinet units Applications Top solutions with Á Depending on the appli- Á the possibility of reactive They can be combined in SIMOVERT MASTERDRIVES SIMOVERT MASTERDRIVES Designed for world-wide Quality in accordance with engineered drives cation and the required power compensation many ways and arranged with water-cooling – for – electromagnetically use DIN ISO 9001 output, there are four types Á four-quadrant operation. side by side to match every harsh environments compatible in any environ- The SIMOVERT MASTER- The SIMOVERT MASTER- The quality standards of housing design avail- possible drive requirement. ment DRIVES Vector Control The units are designed as: The compact and chassis DRIVES satisfy the relevant according to which the able: the Compact PLUS converters and inverters are The SIMOVERT MASTER- international standards and SIMOVERT MASTER- frequency converters are Á converters for connection Being system modules, they unit, the compact unit, the also available with water- DRIVES frequency conver- regulations – from the DRIVES are manufactured voltage-source DC link to a 3-phase AC system can be used to create the chassis unit and the cabi- cooling. By installing in ters comply with the rele- European EN standard and are high and have been converters with fully digital Á inverters for connection to most suitable drive system, net unit. appropriate cabinets, high vant EMC standard for pow- IEC to UL and CSA. acclaimed. All aspects of technology and IGBT inver- a DC bus whether this involves single Á The hardware and software ters which, in conjunction Á rectifier units for supplying drives or multi-motor drives. degrees of protection are er electronics. production, i.e. develop- modules enable tailored achieved in a closed system, ment, mechanical design, with Siemens three phase power to the DC bus. EMC compliant installation and cost effective drive thus making them suitable manufacturing, order pro- AC motors, provide high- Customer-specific solutions enables them to be used in solutions. A wide spectrum of system for use in any harsh industri- cessing and the logistics performance, economical industry and residential components and access- Cabinets and system al environment. supply center of the drives for all industrial sec- As a counterpart to ex- buildings. ories rounds off the range of configurations for power SIMOVERT MASTER- tors and applications. tremely high-performance products. output ranges from 0.55 kW New! DRIVES, have been certified VC control on the motor to 6000 kW can be created The Compact PLUS series by an independent authority SIMOVERT MASTERDRIVES side, the SIMOVERT MAS- SIMOVERT MASTERDRIVES to match specific customer in accordance with – system-based drive TERDRIVES AFE (Active The youngest member of The tailored solution requirements, with either air- DIN ISO 9001. technology Front End) unit ensures opti- the SIMOVERT MASTER- cooling or water-cooling in A uniform, modular series mum energy supply on the All SIMOVERT MASTER- DRIVES Vector Control fami- our application workshop. Engineering technology of standard units line side as well with its DRIVES share a consistently ly with power outputs of active, line-angle-oriented uniform design. Throughout Examples of such applica- with maximum benefit to The SIMOVERT MASTER- 0.55 kW to 18.5 kW rounds vector control. SIMOVERT the whole power range, the tions are the customer DRIVES Vector Control off the product range in the MASTERDRIVES AFE units units (converters, inverters) Á multi-motor drives (steel- lower power output range. The advantages to the series of converters is both are characterized by and system components works and rolling mills, The Compact PLUS series is customer are apparent: uniform and modular in de- Á freedom from system per- (rectifier units, braking units) the paper and plastic-film sign. ideal for applications in ma- Á solutions, optimized with turbations, i.e. a very favor- have a uniform design and a industries) and chines where only limited regard to price and per- Á The power output of the able overall power factor uniform connection system. Á single drives space is available. formance standard units ranges from Á commutation failure-pro- – in adapted design 0.55 kW to 2300 kW. Á high quality, tected operation even in (e.g. marine drives) Á maximum reliability Á All internationally standard the event of supply dips – for test stands (e.g. with supply voltages from 380 V and as a result and power failure Active Front End for low to 690 V are covered. Á flexible production and supply stressing). Á optimized processes. Our world-wide service and sales network provides all our customers and SIMOVERT MASTER- DRIVES users with a direct line to: Á individual advice Á planning Á training and Á service. 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/3
  8. 8. SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and List of contents Applications chassis units · cabinet units chassis units · cabinet units List of contents Applications Unit and system components Technical Selection and Engineering Dimension characteristics ordering data information drawings Page Page Page Page Compact PLUS units 3/4 3/6 6/2 7/2 Compact and chassis units 3/8 3/10 6/2 7/3 Converters and Inverters Water-cooled converters 3/18 3/20 6/4 7/3 Converter cabinets 4/4 4/6 6/2 7/23 Self-commutating, pulsed rectifier/regenerative units Active Front End AFE 3/24 3/26 6/23 7/3 Rectifier units Rectifier units 3/28 3/30 6/14 7/2 Rectifier/regenerative units 3/28 3/32 6/17 7/6 Braking units and braking resistors Braking units and Braking resistors 3/38 3/40 6/49 7/9 Line fuses 3/42 3/47 6/47 – Line commutating reactors 3/42 3/47 6/47 7/11 Autotransformers 3/42 3/73 6/47 7/13 Line-side switching and protection components Radio-interference suppression filters 3/42 3/47 6/47 7/15 Overcurrent Protector units (OCP) 3/36 3/37 6/21 7/8 Fuse switch disconnectors 3/43 3/46 6/48 – Fuses 3/43 3/56 6/48 – Precharging resistors 3/43 3/57 6/48 7/18 Precharging contactor/ DC link components connecting contactor 3/43 3/57 6/48 – Free-wheeling diodes 3/43 3/57 6/48 – Output reactors 3/43 3/50 6/50 7/19 Output sine filters 3/43 3/50 6/52 7/21 Load-side components Voltage limitation filters 3/43 3/51 6/51 7/21 Motor connecting cables 3/44 3/80 6/50 – 1/4 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/5 1/3
  9. 9. SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and List of contents Applications chassis units · cabinet units chassis units · cabinet units List of contents Applications Unit and system components Technical Selection and Engineering Dimension characteristics ordering data information drawings Page Page Page Page Compact PLUS units 3/4 3/6 6/2 7/2 Compact and chassis units 3/8 3/10 6/2 7/3 Converters and Inverters Water-cooled converters 3/18 3/20 6/4 7/3 Converter cabinets 4/4 4/6 6/2 7/23 Self-commutating, pulsed rectifier/regenerative units Active Front End AFE 3/24 3/26 6/23 7/3 Rectifier units Rectifier units 3/28 3/30 6/14 7/2 Rectifier/regenerative units 3/28 3/32 6/17 7/6 Braking units and braking resistors Braking units and Braking resistors 3/38 3/40 6/49 7/9 Line fuses 3/42 3/47 6/47 – Line commutating reactors 3/42 3/47 6/47 7/11 Autotransformers 3/42 3/73 6/47 7/13 Line-side switching and protection components Radio-interference suppression filters 3/42 3/47 6/47 7/15 Overcurrent Protector units (OCP) 3/36 3/37 6/21 7/8 Fuse switch disconnectors 3/43 3/46 6/48 – Fuses 3/43 3/56 6/48 – Precharging resistors 3/43 3/57 6/48 7/18 Precharging contactor/ DC link components connecting contactor 3/43 3/57 6/48 – Free-wheeling diodes 3/43 3/57 6/48 – Output reactors 3/43 3/50 6/50 7/19 Output sine filters 3/43 3/50 6/52 7/21 Load-side components Voltage limitation filters 3/43 3/51 6/51 7/21 Motor connecting cables 3/44 3/80 6/50 – 1/4 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/5 1/3
  10. 10. SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and List of contents Applications chassis units · cabinet units chassis units · cabinet units List of contents Applications Electronic and software options Technical Selection and Engineering characteristics ordering data information Page Page Page Communication with SIMATICr 2/13 3/92 6/56 Drive ES 2/13 3/91 – Start up, parameterization and diagnostics with DriveMonitorr 2/10 3/92 – Operator control and visualization 2/6 – – Operator control and visualization PMU operator control and parameterizing unit OP1S user-friendly operator control panel 2/7 2/8 3/90 3/90 – – External 24 V voltage supply and main contactor control 2/9 – 6/15 Control terminal strips of the CUVC boards 2/9 – 6/35 Open-loop and closed-loop control functions 2/3 – 6/28 Software functions 2/3 – 6/32 Control Free function blocks with the BICO system 2/3 – 6/33 Safe Stop – – 6/33 Communication 2/4 – 6/54 Serial interfaces of the basic units 2/4 – 6/54 CBP/CBP2 communication board for Motion Control with PROFIBUS DP 2/5 3/85 6/57 Communication CBC communication board for CAN 2/5 3/85 6/59 SLB communication board for SIMOLINKr 2/5 3/85 6/61 SCB1 interface board 3/89 3/89 6/80 SCB2 interface board 3/89 3/89 6/80 SCI1 and SCI2 interface boards 3/89 3/89 6/82 DTI digital tachometer interface 3/89 3/89 6/85 SBP incremental encoder board 3/86 3/86 6/67 VSB voltage sensing interface 3/89 3/89 – Interface and expansion boards EB1 expansion board 3/86 3/86 6/63 EB2 expansion board 3/86 3/86 6/65 T100 technology board 3/87 3/87 6/69 T300 technology board 3/87 3/88 6/72 Technology boards T400 technology board – – 6/79 TSY synchronisation board 3/89 3/89 6/84 Compact PLUS units – 6/53 6/53 Compact and chassis units – – 6/55 Integration of option boards Bus adapter for the electronics box LBA 3/87 3/87 6/54 ADB adapter board 3/87 3/87 6/54 1/6 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/7 1/3
  11. 11. SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Vector Control1 Overview Overview 1 Compact PLUS/compact and Compact PLUS/compact and List of contents Applications chassis units · cabinet units chassis units · cabinet units List of contents Applications Electronic and software options Technical Selection and Engineering characteristics ordering data information Page Page Page Communication with SIMATICr 2/13 3/92 6/56 Drive ES 2/13 3/91 – Start up, parameterization and diagnostics with DriveMonitorr 2/10 3/92 – Operator control and visualization 2/6 – – Operator control and visualization PMU operator control and parameterizing unit OP1S user-friendly operator control panel 2/7 2/8 3/90 3/90 – – External 24 V voltage supply and main contactor control 2/9 – 6/15 Control terminal strips of the CUVC boards 2/9 – 6/35 Open-loop and closed-loop control functions 2/3 – 6/28 Software functions 2/3 – 6/32 Control Free function blocks with the BICO system 2/3 – 6/33 Safe Stop – – 6/33 Communication 2/4 – 6/54 Serial interfaces of the basic units 2/4 – 6/54 CBP/CBP2 communication board for Motion Control with PROFIBUS DP 2/5 3/85 6/57 Communication CBC communication board for CAN 2/5 3/85 6/59 SLB communication board for SIMOLINKr 2/5 3/85 6/61 SCB1 interface board 3/89 3/89 6/80 SCB2 interface board 3/89 3/89 6/80 SCI1 and SCI2 interface boards 3/89 3/89 6/82 DTI digital tachometer interface 3/89 3/89 6/85 SBP incremental encoder board 3/86 3/86 6/67 VSB voltage sensing interface 3/89 3/89 – Interface and expansion boards EB1 expansion board 3/86 3/86 6/63 EB2 expansion board 3/86 3/86 6/65 T100 technology board 3/87 3/87 6/69 T300 technology board 3/87 3/88 6/72 Technology boards T400 technology board – – 6/79 TSY synchronisation board 3/89 3/89 6/84 Compact PLUS units – 6/53 6/53 Compact and chassis units – – 6/55 Integration of option boards Bus adapter for the electronics box LBA 3/87 3/87 6/54 ADB adapter board 3/87 3/87 6/54 1/6 1/2 Siemens DA 65.10 × 2003/2004 Siemens DA 65.10 × 2003/2004 1/7 1/3
  12. 12. SIMOVERT MASTERDRIVES Vector Control1 Overview Compact PLUS/compact and Order number examples chassis units · cabinet units Compact PLUS units, compact and chassis units e.g. 6SE 7 0 3 1 – 0EE 6 0 –Z SIMOVERT MASTERDRIVES 6SE7 series Compact PLUS units, compact units, chassis units Multiplier for output current e.g.: 2 × 1 Example: 3 × 10 4 × 100 Multiplier = 10 First two positions of output current: 10 First two positions for output current Output current rounded off = 100 A Supply voltage code e.g. E 3 AC 380 V – 480 V Size e.g. chassis size E Control version 6 SIMOVERT MASTERDRIVES Vector Control Function release Supplementary order codes for options Cabinet units e.g. 6S E 7 1 3 1 – 6 FD 6 1 – 3BA 0 – Z SIMOVERT MASTERDRIVES 6SE7 series Cabinet units Multiplier for output current e.g.: 2 × 1 Example: 3 × 10 4 × 100 Multiplier = 10 First two positions of output current: 16 First two positions for output current Output current rounded off = 160 A Supply voltage code e.g. F 3 AC 500 V – 600 V Size e.g. Cabinet size D, width 1200 mm Control version 6 SIMOVERT MASTERDRIVES Vector Control Mechanical version e.g. 1 size, chassis units E to G Electrical version e.g. 3 converter, single-quadrant Function release Supplementary order codes for options 1/8 Siemens DA 65.10 · 2003/2004
  13. 13. Vector Control System Description 2 System layout 2/2 Converters and inverters 2/2 Rectifier units and rectifier/regenerative units 2/3 Self-commutating, pulsed rectifier/ regenerative units Active Front End AFE 2/3 System components 2/3 Overcurrent protector units (OCP) Control functions 2/3 Control types 2/3 Software functions 2/3 Free function blocks Communication via serial interfaces 2/4 Interfaces on the base units 2/5 Options: communication and interface boards 2/5 Transfer protocols and fieldbus systems Operator control and visualization 2/7 PMU operator control and parameterizing unit 2/8 OP1S user-friendly operator control panel 2/9 Control terminal strip 2/9 External 24 V voltage supply and main contactor control 2/10 Start-up, parameterization and diagnostics with DriveMonitor SIMOVERT MASTERDRIVES in the world of automation 2/11 Link-up to automation systems 2/12 Integrating drives in SIMATIC S5 2/13 Integrating drives in SIMATIC S7 with Drive ES 2/14 Configuration program Drive ES Siemens DA 65.10 · 2003/2004 2/1
  14. 14. SIMOVERT MASTERDRIVES Vector Control System Description Compact PLUS/compact and System layout chassis units · cabinet units SIMOVERT MASTERDRIVES converters The SIMOVERT MASTER- 2300 kW (see Fig. 2/1), system of the units makes tion 4). The converter cabi- DRIVES Vector Control se- application cabinets up to the design of extremely net units are ready-to-con- ries of converters consists of 6000 kW. compact multi-motor drives nect cabinets for single and modular, high-performance possible. Compact PLUS group drives with options2 components. These compo- nents can be combined for The units have a uniform connection system: the line- units can be mounted into 300 mm deep cabinets. available for every possible application. voltage and DC link terminals individual applications. are located on top and the Á Compact units are de- Designs available: motor terminals at the signed in the space-saving Converters and inverters Á Single-quadrant operation, bottom. “BOOKSIZE”format with 6/12 pulse, line-commutated The SIMOVERT MASTER- IP20 degree of protection . The modular and uniform DRIVES are available as: The units are simply hung Á Four-quadrant operation, design of the electronic from a standard DIN G rail 6-pulse, line-commutated Á converters for connection options enables optimized and secured at the bottom to a 3-phase AC system. matching to all drive require- Á Four-quadrant operation, of the cabinet with a screw ments with regard to both self-commutated with Á inverters for connection to fastening. Compact units technology and communica- Active Front End. DC buses which are sup- can be mounted into tion. plied with power by rectifier ³ 400 mm deep cabinets. Rectifier units and or rectifier/regenerative Easy handling and instal- Á Chassis units are designed rectifier/regenerative units. lation and a high level of with IP00 degree of protec- units uniformity were essential The system of components tion. The covers conform factors in the development Types of DC voltage supply enables a uniform layout, with the safety regulations of the SIMOVERT MASTER- units irrespective of whether to DIN VDE 0113, Part 5 and DRIVES. This is demon- converters or inverters are DIN VDE 0106, Part 100 There are two types of DC strated by the standardized used. The components can (VBG 4). IP20 degree of supply units for supplying housings, mounting and con- be installed side by side in al- protection can also be one or more inverters: nection levels, as well as by most any combination, even achieved with an optional the connections to signal Á The rectifier unit is a if they are different in size, enclosure kit. and bus cables. 6-pulse rectifier bridge with enabling considerable space The Compact PLUS units as pre-charging circuit and savings to be made. The SIMOVERT MASTER- well as the compact and enables the flow of energy DRIVES are available as Com- As system modules, they chassis units can be installed from the power system to pact PLUS units, compact can be used to obtain the without any space between the DC voltage bus (sin- units, chassis units and as cab- right solution to match any them. gle-quadrant operation). inet units. drive task, whether single or Á Cabinet units are supplied multi-motor. Á Compact PLUS units are as converters with IP20 de- the specialists for limited The SIMOVERT MASTER- gree of protection as stan- space conditions. The DRIVES converter series dard. Cabinets with higher “BOOKSIZE”format in covers a power output rang- degrees of protection are IP20 degree of protection ing from 0.55 kW to also available (see Sec- and the ideal connection DA65-5282c 55 kW 3-ph. AC 660 V – 690 V DC 890 V – 930 V 2300 kW 37 kW 3-ph. AC 500 V – 600 V 3-ph. AC 500 V – 600 V DC 675 V – 810 V DC 675 V – 810 V 30 kW 45 kW 1700 kW 3-ph. AC 380 V – 480 V 3-ph. AC 380 V – 480 V DC 510 V – 650 V DC 510 V – 650 V Compact units 37 kW 1300 kW 3-ph. AC 380 V – 480 V DC 510 V – 650 V 18.5 kW Compact PLUS units Chassis units/cabinet units 0,55 2,2 10 100 1000 2300 Fig. 2/1 Output power range of SIMOVERT MASTERDRIVES Vector Control 2/2 Siemens DA 65.10 · 2003/2004
  15. 15. SIMOVERT MASTERDRIVES Vector Control System Description Compact PLUS/compact and chassis units · cabinet units System layoutÁ The rectifier/regenerative ative AFE (Active Front End) braking resistor is necessary. In order to avoid this, the unit consists of two anti- unit. Its core components are Units for four-quadrant opera- overcurrent protector unit parallel 6-pulse thyristor an inverter with a CUSA con- tion can return regenerative (OCP) can be used in bridges and enables the trol unit and it generates a energy to the three-phase combination with the line- flow of energy in both directions, i.e. energy can regulated DC voltage from a three-phase supply. On the supply. This may be neces- sary, for example, when commutated rectifier/re- generative unit (R/R unit) 2 be fed back into the power three-phase side, rapid vec- drives with a large rotating for four-quadrant operation. system (4-quadrant opera- tor control subordinate to mass have to be braked fre- It prevents fuse tripping by tion). The regenerating this DC voltage control im- quently or rapidly. triggering an IGBT in the bridge is connected via an presses an almost sinusoidal DC link so that the IGBT autotransformer (option). current towards the supply System components cuts off the power. This is so that, with the help of the In addition to the converter, of particular advantage in12-pulse operation line-side clean power filter, inverter and rectifier basic the case of large groupConverters for 12-pulse system perturbations are units, the system compo- drives.operation are supplied by kept to a minimum. Vector nents enable tailor-made As soon as the fault hastwo parallel-connected recti- control also enables power solutions to meet the drive been acknowledged, thefier or rectifier/regenerative factor (cos j) setting and requirements. equipment is ready for op-units with the same output enabling reactive power The system components can eration.rating. compensation as well, whereby the drives power be broken down as follows: Á Braking units and brakingThey are connected to the requirement has priority. A Á Overcurrent protector units resistorssupply via a three-winding bigger advantage is that, due (OCP) for rectifier/regenera-transformer with two sec- Á Electronic options e.g. to the underlying principle of tive unitsondary windings electrically technology, communica- this method, inverter stallingdisplaced by 30 °. In this way, In the case of line-commu- tion and interface boards with fuse tripping cannot oc-system perturbations are tating rectifier/regenerative cur when there is a power Á Other system componentsconsiderably reduced. The units, the occurrence of failure, even during regenera- such asrelevant harmonic currents undervoltages or voltage tive operation. switching and protectionof the fifth and seventh order dips can cause the inverter devices,are almost eliminated when Single-quadrant operation, to stall and the fuse to trip line reactors and outputcompared to 6-pulse opera- four-quadrant operation during regenerative mode. reactors andtion. This can mean that the Units for single-quadrant radio interference suppres-Optimum power infeed is en- operation can only work in equipment may have to be sion filters.sured by the self-commutat- motoring mode. For regener- shut down for a longer pe-ing, pulsed rectifier/regener- ative mode, a braking unit/ riod.Control functionsControl types motor and two current Á Maximum speed accuracy. Free function blocksThe SIMOVERT MASTER- components which influ- Using the free function The different types of controlDRIVES Vector Control stan- ence the flux and the blocks contained in the basic are described in detail in Sec-dard software contains two torque with a control fre- software, the drives can be tion 6.principal control types: quency of 2.5 kHz. Using adapted to the most varied this vector control method, of applications. SimpleÁ Frequency control by Software functions torque setpoints can be control systems can thus means of the V/f-character- held and limited. The basic software contains be created and technology istic curve a wide range of standard In the 1:10 speed range, requirements can be dealt with or without speed functions. These functions the field-oriented control with in a decentralized man- feedback and for textile provide maximum user- system of SIMOVERT ner. applications. Frequency friendliness regarding opera- control is suitable for sim- MASTERDRIVES Vector tor control and the highest The function blocks available ple applications and for high Control does not require a degree of flexibility (setpoint in SIMOVERT MASTER- level synchronism within speed encoder and is selection, changeover be- DRIVES Vector Control can group drives. largely independent of tween data sets, etc.). They be classified as follows: motor parameters. also ensure universal operat-Á Vector control (field- Á Control blocks The following uses of ing conditions and a high oriented control) SIMOVERT MASTER- level of operational safety Á Signal conversion blocks for dynamic applications in DRIVES Vector Control re- (automatic restart, flying the form of frequency Á Computing blocks quire a speed encoder: restart, DC injection braking, control (without encoder) synchronization between Á Logic blocks or speed/torque control Á High dynamic performance converters, wobble genera- (with encoder). The vector requirements Á Signalling blocks tor, motor brake control, control method achieves a Á Torque control in the con- etc.). Á Timers. dynamic performance which is comparable to that trol range > 1:10 These functions are For a detailed description, of a DC drive. This is based Á Low speeds described in Section 6. see Section 6. on precise modeling of the Siemens DA 65.10 · 2003/2004 2/3

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