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Welspun Group I Textiles
GLOBAL SCENARIO
NONWOVENS
GLOBAL NONWOVENS SCENARIO
Welspun Group | Textiles
Welspun Group I Textiles
Global consumption of Nonwovens
North America
Consumption of 2 million
tonnes
CAGR : 5.4% (13-18)...
Welspun Group I Textiles
About Nonwovens
• World Nonwovens consumption in 2013 stood more than 7 Mn MT valued at US $ 33 B...
Welspun Group I Textiles
Global Consumption Trend
1556 1592 1640 1705 1795 1912
270 281 293 307 325 347
1722 1739 1776 183...
Welspun Group I Textiles
Why Nonwovens Growing
Source: Future of Global Nonwoven Market, Smithers Apex 2014
Saves labour &...
Welspun Group I Textiles
Nonwovens market
Industry dynamic volatile and
competitive
Fragmented, ripe for consolidation
Sub...
Welspun Group I Textiles
Sensitivities in Nonwoven Business
• Raw material cost
- Raw material cost represents 55-60% of s...
Welspun Group I Textiles
• Customer relationship
- High degree of dependency on maintaining good relations
with key custom...
Welspun Group I Textiles
• Changes in technology
- Important to maintain low cost position
- Failure to continually invest...
Welspun Group I Textiles
5%
5%
5%
4%
4%
2%
2%
2%
2%
1%
1%
67%
Freudenberg
DuPont
Kimberly-Clark
Ahlstrom
PGI
Fiberweb
John...
Welspun Group I Textiles
Nonwoven Types
Disposable Nonwovens
• Hygiene
o Feminine hygiene pads and liners
o Baby diapers e...
Welspun Group I Textiles
Nonwoven Types
Durable Nonwovens
• Work wears
• Interlinings & Shoe Inserts
• Synthetic leather
•...
Welspun Group I Textiles
Nonwoven Market Mapping
Nonwoven World Market: US $ 33.1 Bn, 7.9 Mn MT
Disposables Durables
• US ...
Welspun Group I Textiles
Asia
2008 2014 2018 CAGR (13-18)
Spunlaid 784 1740 2807 13.7%
Drylaid 1054 1804 2524 9.1%
Airlaid...
Welspun Group I Textiles
0 1000 2000 3000
2008
2014
2018 Hygiene
Medical
Personal Wipes
Homecare Wipes
Industrial Wipes
Ot...
Welspun Group I Textiles
• Europe has market share of 25.2% and consumption of 2.0 million tonnes.
• The annual expected g...
Welspun Group I Textiles
0 500 1000 1500
2008
2014
2018
Hygiene
Medical
Personal Wipes
Homecare Wipes
Industrial Wipes
Oth...
Welspun Group I Textiles
North America has a market share of 24.1% and consumption of 1.9 million tonnes.
0
1000
2000
3000...
Welspun Group I Textiles
0 500 1000 1500
2008
2014
2018 Hygiene
Medical
Personal Wipes
Homecare Wipes
Industrial Wipes
0 2...
Welspun Group I Textiles
0
500
1000
1500
2008 2014 2018
NW Consumption
NW
Consumption
‘000
tonnes
2008 2014 2018 CAGR (13-...
Welspun Group I Textiles
0 100 200 300
2008
2014
2018 Hygiene
Medical
Personal Wipes
Homecare Wipes
Industrial Wipes
0 50 ...
Welspun Group I Textiles
PP Polymer
39%
PET Polymer
5%
PE Polymer
2%
Other Polymer
1%
PP
16%
PET
17%
Rayon
10%
BICO
3%
Woo...
Welspun Group I Textiles
• Decreasing basis weight resulting reduced raw material costs, shipping, waste disposal
& ware h...
Welspun Group I Textiles
Processes
• Innovative SpunMelt
• Carding – High speed/High volume processing
• Coform - New inno...
Welspun Group I Textiles
Composite Nonwovens refers to a category of
materials which consist of a resinous matrix
reinforc...
Welspun Group I Textiles
EMBRYONIC GROWING MATURE AGING
SALES
TIME
Durables
Automotive
Wipes
Filters
Industrial
Personal c...
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Mr. Pranay Sahu | Global Nonwovens Scenario

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Global Nonwovens Scenario

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Mr. Pranay Sahu | Global Nonwovens Scenario

  1. 1. Welspun Group I Textiles GLOBAL SCENARIO NONWOVENS GLOBAL NONWOVENS SCENARIO Welspun Group | Textiles
  2. 2. Welspun Group I Textiles Global consumption of Nonwovens North America Consumption of 2 million tonnes CAGR : 5.4% (13-18) South America Consumption of 0.4 million tonnes CAGR : 6.2% (13-18) Europe Consumption of 2.1 million tonnes CAGR : 4.6% (13-18) Asia Consumption of 3.6 million tonnes CAGR : 11.1% (13-18) Rest of the world Consumption of 0.4 million tonnes CAGR : 2.4% (13-18) (Total maket size 8 million tonnes)Source: Future of Global Nonwoven Market, Smithers Apex 2014
  3. 3. Welspun Group I Textiles About Nonwovens • World Nonwovens consumption in 2013 stood more than 7 Mn MT valued at US $ 33 Bn • It is projected to reach 11 Mn MT by 2018 valued at US $ 47.5 Bn (CAGR 7.5%) Source: Future of Global Nonwoven Market, Smithers Apex 2014 CAGR of 6.4% Projected CAGR of 7.5% 5818 6001 6370 6854 7375 7936 8553 9188 9883 10637 11445 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 World Nonwoven Consumption Consumption '000 MT
  4. 4. Welspun Group I Textiles Global Consumption Trend 1556 1592 1640 1705 1795 1912 270 281 293 307 325 347 1722 1739 1776 1834 1913 2000 1951 2059 2316 2641 2947 3241320 330 346 366 395 436 2008 2009 2010 2011 2012 2013 Geographic Nonwovens Consumption 2008-13, 000 tonnes North America South America Europe Asia RoW 27% 5% 30% 33% 5% Global NW Consumption Trend North America South America Europe Asia RoW 24% 4% 25% 41% 6% Asian Consumption Increased by 8% over 5 years FY 2008 5.8 Mn MT FY 2013 7.9 Mn MT• Asia registered highest growth CAGR of 10.7% in consumption of NW. • Asian NW consumption moved from US $ 7.5 Bn to US $ 12.3 Bn. Source: Future of Global Nonwoven Market, Smithers Apex 2014
  5. 5. Welspun Group I Textiles Why Nonwovens Growing Source: Future of Global Nonwoven Market, Smithers Apex 2014 Saves labour & time Cost (Energy/ resources/raw material) Global Economics/Demographics Global population changes for adult incontinence & baby products, Higher income Environmental Issues- Regulatory pressure, Consumer desires (Ex. Lenzing Tencel, PLA) , Retailer proactivity Performance Product differentiation/ customization
  6. 6. Welspun Group I Textiles Nonwovens market Industry dynamic volatile and competitive Fragmented, ripe for consolidation Substitutes – Low, Increasing use of nonwovens at expense of other material Suppliers – Forward integration unlikely Polymer market fundamentals to remain weak Barriers to entry- Product legislation, Innovation capacity & investment required. Customers – Limited backward integration. Very strong relationships in hygiene Nonwoven Industry dynamics
  7. 7. Welspun Group I Textiles Sensitivities in Nonwoven Business • Raw material cost - Raw material cost represents 55-60% of sales. - Polypropylene and polyester key raw materials. - Prices dependent upon the price of crude oil and manufacturing capacity and demand. - Industry usually follows ‘pass through’ mechanism. • Economics - Varies on factors such as economic conditions, conditions specific to industry and specific to each company - Other factors such as geographical, political etc.
  8. 8. Welspun Group I Textiles • Customer relationship - High degree of dependency on maintaining good relations with key customers. - In hygiene market even one customer can account for as much as 30% of sales. • Competition - Competition is intense & producers also faces competition from global competition. - Competition based upon range & quality of products, ability to deliver new product, geographical reach, reputation, price and client relationships.
  9. 9. Welspun Group I Textiles • Changes in technology - Important to maintain low cost position - Failure to continually invest to develop a steady stream of successful new products and processes could increase the cost base and result in reduced competitiveness. • The supply/demand balance - Greatly effects both prices and profitability today on the aggregate basis, the industry is oversupplied. - Expansion in capacities in China & India. • Legal and regulatory environment - There are many laws and regulations concerning products, and their composition, use and disposal. These laws are becoming increasingly stringent.
  10. 10. Welspun Group I Textiles 5% 5% 5% 4% 4% 2% 2% 2% 2% 1% 1% 67% Freudenberg DuPont Kimberly-Clark Ahlstrom PGI Fiberweb Johns Manville Fitesa Glatfelter Avgol • Fragmented industry: Top 11 biggest players have market share less than 33% by value. • Nearly 50% of all industry production of nonwovens is located in facilities in Western Europe, the US and Japan. • Production is growing strongly in developing countries such as China & India. Major Producers Source: Future of Global Nonwoven Market, Smithers Apex 2014
  11. 11. Welspun Group I Textiles Nonwoven Types Disposable Nonwovens • Hygiene o Feminine hygiene pads and liners o Baby diapers etc • Wipes o Baby wipes o Home cleaning wipes o Industrial wipes etc • Medical o Surgical gowns & drapes o Instrument wrap & bandages etc • Other Disposables o Softener sheets o Napkins & table cloths Source: Future of Global Nonwoven Market, Smithers Apex 2014
  12. 12. Welspun Group I Textiles Nonwoven Types Durable Nonwovens • Work wears • Interlinings & Shoe Inserts • Synthetic leather • Coating substrates • Household applications like table linens • Upholstery liners & bedding material • Wall coverings, floor coverings • Filtration • Automotive • Geotextiles • Agricultural etc. Source: Future of Global Nonwoven Market, Smithers Apex 2014
  13. 13. Welspun Group I Textiles Nonwoven Market Mapping Nonwoven World Market: US $ 33.1 Bn, 7.9 Mn MT Disposables Durables • US $12.5 Bn • 3.5 Mn MT • US $20.6 Bn • 4.5 Mn MT 57% 3% 15% 7% 8% 10%Hygiene Industrial Wipes Personal Wipes Home Wipes Medical Other 20% 1% 10% 13% 10% 10% 2% 7% 3% 6% 3% 12% 3% Upholstry Garments Floor Coverings Building Geotextiles Automotive Agriculture Coating Substrates Air Filters Liquid Filters Interlinings Other Leather Break-up FY 2013 in Value Terms Source: Future of Global Nonwoven Market, Smithers Apex 2014
  14. 14. Welspun Group I Textiles Asia 2008 2014 2018 CAGR (13-18) Spunlaid 784 1740 2807 13.7% Drylaid 1054 1804 2524 9.1% Airlaid 79 85 101 3.5% Wetlaid 34 48 62 6.5% 0 10000 20000 30000 2008 2014 2018 NW Consumption NW Consumption • Asia remains the global leader, with a market share of 40.8% and consumption of 3.6 million tonnes. • The annual expected growth rate from 2013-18 is expected to be 11.1%. Source: Future of Global Nonwoven Market, Smithers Apex 2014 ‘000 tonnes
  15. 15. Welspun Group I Textiles 0 1000 2000 3000 2008 2014 2018 Hygiene Medical Personal Wipes Homecare Wipes Industrial Wipes Others 0 1000 2000 3000 2008 2014 2018 Garments Interlinings Shoe/Leather Coating substrates Household Filtration‘000 tonnes Disposable nonwovens Total consumption – 1.2 million tonnes CAGR – 11.7% (2013-18) Durable nonwovens Total consumption – 2.4 million tonnes CAGR – 10.3% (2013-18) Source: Future of Global Nonwoven Market, Smithers Apex 2014 Asia
  16. 16. Welspun Group I Textiles • Europe has market share of 25.2% and consumption of 2.0 million tonnes. • The annual expected growth rate from 2013-18 is expected to be 4.6% 0 100 200 300 400 2008 2014 2018 Rest Poland Russia Turkey Western Europe - CAGR : 4.5% (2013-18) Eastern Europe - CAGR : 4.8% (2013-18) 0 500 1000 1500 2000 2008 2014 2018 Scandinavia Benelux Spain Italy UK 2008 2014 2018 CAGR (13-18) Spunlaid 873 1062 1296 4.6% Drylaid 624 726 856 4.2% Airlaid 123 155 192 5.5% Wetlaid 48 63 77 5.0% ‘000 tonnes Source: Future of Global Nonwoven Market, Smithers Apex 2014 Europe
  17. 17. Welspun Group I Textiles 0 500 1000 1500 2008 2014 2018 Hygiene Medical Personal Wipes Homecare Wipes Industrial Wipes Others 0 200 400 600 2008 2014 2018 Garments Interlinings Shoe/Leather Coating substrates Household Filtration ‘000 tonnes Disposable nonwovens Total consumption – 1.0 million tonnes CAGR – 4.0% (2013-18) Durable nonwovens Total consumption – 1.0 million tonnes CAGR – 5.2% (2013-18) Source: Future of Global Nonwoven Market, Smithers Apex 2014 Europe
  18. 18. Welspun Group I Textiles North America has a market share of 24.1% and consumption of 1.9 million tonnes. 0 1000 2000 3000 2008 2014 2018 NW Consumption NW Consumption ‘000 tonnes 2008 2014 2018 CAGR (13-18) Spunlaid 693 923 1184 6.1% Drylaid 644 780 925 4.2% Airlaid 120 148 180 4.5% Wetlaid 64 65 70 1.7% • North America here is defined as the USA and Canada. • The annual expected growth rate from 2013-18 is expected to be 5.4% Source: Future of Global Nonwoven Market, Smithers Apex 2014 North America
  19. 19. Welspun Group I Textiles 0 500 1000 1500 2008 2014 2018 Hygiene Medical Personal Wipes Homecare Wipes Industrial Wipes 0 200 400 600 2008 2014 2018 Garments Interlinings Shoe/Leather Coating substrates Household Filtration‘000 tonnes Disposable nonwovens Total consumption – 1.1 million tonnes CAGR – 5.4% (2013-18) Durable nonwovens Total consumption – .89 million tonnes CAGR – 5.4% (2013-18) Source: Future of Global Nonwoven Market, Smithers Apex 2014 North America
  20. 20. Welspun Group I Textiles 0 500 1000 1500 2008 2014 2018 NW Consumption NW Consumption ‘000 tonnes 2008 2014 2018 CAGR (13-18) Spunlaid 141 180 212 4.3% Drylaid 115 155 208 7.3% Airlaid 11 28 42 11.4% Wetlaid 1 2 3 10.1% South America is positioned fourth and has slowly lost its market share from 4.7% to 4.1%. Its consumption is at 0.3 million tonnes. The annual expected growth rate from 2013-18 is expected to be 6.2%. Source: Future of Global Nonwoven Market, Smithers Apex 2014 South America
  21. 21. Welspun Group I Textiles 0 100 200 300 2008 2014 2018 Hygiene Medical Personal Wipes Homecare Wipes Industrial Wipes 0 50 100 150 200 2008 2014 2018 Garments Interlinings Shoe/Leather Coating substrates Household Filtration Others ‘000 tonnes Disposable nonwovens Total consumption – .14 million tonnes CAGR – 7.7% (2013-18) Durable nonwovens Total consumption – .22 million tonnes CAGR – 6.7% (2013-18) Source: Future of Global Nonwoven Market, Smithers Apex 2014 South America
  22. 22. Welspun Group I Textiles PP Polymer 39% PET Polymer 5% PE Polymer 2% Other Polymer 1% PP 16% PET 17% Rayon 10% BICO 3% Wood pulp 7% other fibre 0% PP Polymer, 47.7 PET Polymer, 0.2 PE Polymer , 0.8Other Polymer, 1.3 PP, 9.2 PET, 11.6 Rayon, 9.9 BICO, 3.9 Wood pulp, 14.7 other fibre, 0.6 PP Polymer 33% PET Polymer 10% PE Polymer 3% Other Polymer 0% PP 21% PET 20% Rayon 10% BICO 1% Wood pulp 2% other fibre 0% Nonwovens Disposable Durable • Polypropylene is the most widely used both in polymer & fibre form. • Raw materials mainly dominated by polymers & synthetic fibre. • Other raw materials like cotton, PLA (Polylactic acid) etc growing @10.8% per annum & expected to grow @12.5%. Source: Future of Global Nonwoven Market, Smithers Apex 2014 Materials for Nonwoven
  23. 23. Welspun Group I Textiles • Decreasing basis weight resulting reduced raw material costs, shipping, waste disposal & ware house cost. • Permanently hydrophilic polypropylene/polyesters • New sustainable materials – PLA and Kenaf • Bicomponent fibres - Utilizes the property of two fibres - Exploits capabilities of both polymers - Brings out multifunctional properties 2008-13, 5.5% decrease in basis weight 2008-13, hygiene dropped 6% Personal care wipes dropped 5.3 Kenaf Materials Trends
  24. 24. Welspun Group I Textiles Processes • Innovative SpunMelt • Carding – High speed/High volume processing • Coform - New innovative/combined processes Post-processes • Surface treatments • Coating/laminations Major Process Trends
  25. 25. Welspun Group I Textiles Composite Nonwovens refers to a category of materials which consist of a resinous matrix reinforced by an embedded nonwoven fabric Thinsulate© from 3M consits normal & micro fibres • Layered Composites - multi-card process - multi- forming box - multi- beam spunbond process - combination of various forming process • Composites made by lamination - made up from two or more layers of nonwovens - made up from atleast one nonwoven & at least one different layer (reinforcemet, film) Spunbond +Spunlace Product Innovations
  26. 26. Welspun Group I Textiles EMBRYONIC GROWING MATURE AGING SALES TIME Durables Automotive Wipes Filters Industrial Personal care Health care Medical Interlinings Carpet backings 0 50 100 N. America W. Europe Japan Asia S. America S. Africa Feminine care Baby care Medical fabrics Industrial fabrics Apparel MarketPenetration% Source: Company data, Fiberweb and Edison Investment Research Potential for growth

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