Revised Corporate Power Point 2010


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Kullman Building Corps\' overall products and services offerings.

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Revised Corporate Power Point 2010

  1. 1. Kullman Offsite Construction
  2. 2. Offsite Construction-Modular 2.0 <ul><li>Factory-built buildings and components (PODS) </li></ul><ul><li>Multiple steel and concrete structural options-up to 20 stories high (currently engineering up to 35) </li></ul><ul><li>Permanent Construction-50 year+ Lifespan </li></ul><ul><li>Buildings are factory finished: interior finishes, MEP systems, exterior cladding, etc. </li></ul>
  3. 3. <ul><li>Established in 1927 – Longest operating offsite construction company in the US </li></ul><ul><li>180,000 sq. ft. Lean Manufacturing, Union Facility in New Jersey </li></ul><ul><li>Privately owned </li></ul>About Kullman Kullman’s 88 Acre Campus
  4. 4. Kullman Markets Kullman PODS Education Multi-story Residential Government Healthcare Data Centers
  5. 5. Worldwide Installations
  6. 6. Kullman Clients
  7. 7. Global Prefabrication Initiatives Laing O’Rourke-Planning to achieve 5B pounds in 2010. COO said: &quot;We have to bring down the dependency on building sites. And factory safety is better than site safety. The company's strategy is to carry out three-quarters of its work using off-site methods.”
  8. 8. It integrates the oft-discussed &quot;just-in-time&quot; delivery of materials typically associated with manufacturing as well as the notion of &quot;predictability&quot; --knowing when work is going to be completed, completing it at that time. -COO for Sutter Health $5.5B Construction Program through 2012 Global Prefabrication Initiatives
  9. 9. Increased industrialization is under way within the Construction business stream. “Improved productivity and efficiency in production also call for new ways of working. For example, we can take advantage of BIM for planning and more prefabrication of mechanical and electrical installations.” Global Prefabrication Initiatives Johan Karlström Skanska’s President and CEO
  10. 10. Kullman Comm./Power Experience <ul><li>Wireless Equipment Enclosures </li></ul><ul><li>Data Centers </li></ul><ul><li>Emergency Call Centers </li></ul><ul><li>Suboptic Cable Landing Stations </li></ul><ul><li>Co-location buildings </li></ul><ul><li>Generator Enclosures </li></ul><ul><li>Switch Stations </li></ul><ul><li>Pump Stations </li></ul>
  11. 11. Benefits for Kullman Comm./Power Clients <ul><li>Scalable </li></ul><ul><li>Reduced construction schedule </li></ul><ul><li>Factory integration and testing of equipment </li></ul><ul><li>Tighter building tolerances </li></ul><ul><li>Permanent buildings that can be portable </li></ul>
  12. 12. Kullman Healthcare Experience <ul><li>Modular MRI Buildings </li></ul><ul><li>Hospital Additions </li></ul><ul><li>AIDS Wards </li></ul><ul><li>Soldier Patient Wards </li></ul><ul><li>Child Development Centers </li></ul><ul><li>Surgi-Center </li></ul><ul><li>ER Additions </li></ul><ul><li>Bathroom PODS </li></ul>
  13. 13. Benefits for Healthcare Clients <ul><li>Decision to Provision Time Reduced </li></ul><ul><li>Disruption of Hospital Operations </li></ul><ul><li>Patient Safety </li></ul><ul><li>Risk Reduction </li></ul><ul><li>Built to Expand Easily </li></ul>Kullman Builds Healthier Buildings
  14. 14. Kullman Government Experience <ul><li>NEC-New Embassy Construction </li></ul><ul><li>Tactical Shelters </li></ul><ul><li>Data Centers </li></ul>
  15. 15. Federal Contract Experience
  16. 16. Benefits for Gov./Military Clients <ul><li>Rapid Deployment </li></ul><ul><li>Constructed in US secure facility </li></ul><ul><li>Secure workforce </li></ul><ul><li>Scalability </li></ul><ul><li>Security features and options </li></ul>
  17. 17. Kullman Education Experience <ul><li>Full College Campuses </li></ul><ul><li>Student Housing </li></ul><ul><li>Charter Schools </li></ul><ul><li>Classrooms </li></ul><ul><li>Laboratories </li></ul><ul><li>Child Development Centers </li></ul>
  18. 18. Benefits for Education Clients <ul><li>50% Faster than Conventional </li></ul><ul><li>Reduced Disruption to operating campus </li></ul><ul><li>Ability to set buildings during summer session </li></ul><ul><li>Risk Reduction </li></ul><ul><li>Socially Responsible </li></ul><ul><li>Built to Expand Easily </li></ul>
  19. 19. Yale University
  20. 20. Muhlenberg College
  21. 21. Middlesex Community College
  22. 22. The Pratt Institute
  23. 23. PASSHE-Cheyney University <ul><li>401 Bed Student Housing Project </li></ul><ul><li>CM-Structure Tone </li></ul><ul><li>Architect-Hillier/RMJM </li></ul><ul><li>Funded by PASSHE </li></ul><ul><li>Bid as a Modular Project </li></ul>
  24. 24. Kullman Structural Systems <ul><li>Wide flange beam system (6 stories) </li></ul><ul><li>Vierendeel Systems (20 Stories) </li></ul><ul><li>Interstitial Modules </li></ul><ul><li>Clearspan Modules </li></ul>
  25. 25. Vierendeel Module <ul><li>Span of up to @60’ </li></ul><ul><li>No interior columns to foundation </li></ul>Load to foundation at end corners
  26. 26. Modular Design, Layout & Details Steel Frame Post/Column Vierendeel Truss
  27. 27. Modular Design, Layout & Details 16 ga Steel Stud Infill
  28. 28. Mechanical Electrical and Plumbing Installed Modular Design, Layout & Details
  29. 29. Interior and Exterior Finishes Installed Modular Design, Layout & Details
  30. 30. Structural Concept Welded Portal Frame Clear Span Seismic/Wind Load Gravity Load Post/Column Floor Diaphragm Ceiling Diaphragm Module Layout, Structure & Design
  31. 31. Interstitial Module <ul><li>Span of up to 60’ </li></ul><ul><li>No interior columns to foundation </li></ul><ul><li>Column-free, ceiling heights up to 11’ </li></ul><ul><li>Utilities installed in Interstitial Mod </li></ul>Separate Space Module Separate Truss Module
  32. 32. Interstitial Module MEPs built on a table at waist height in the factory saving time and coordination
  33. 33. Clear Span Module <ul><li>Span of up to 60’ </li></ul><ul><li>No interior columns to foundation </li></ul><ul><li>Column-free space </li></ul>Column-free space Truss beams built into mod
  34. 34. Structural Massing
  35. 35. Module Variations Built to any shape Shipping requirements limit max. sizes Typ. 60’l x 14’w x 12’-6”h
  36. 36. High Rise
  37. 37. 3D & 4D Design, IPD Kullman Model’s the Building and all Building Components in Revit Working with the CM & Architect through Integrated Project Delivery Method
  38. 38. 10 weeks in production
  39. 39. Building Set in One Week
  40. 41. Offsite Around the World
  41. 42. Offsite Around the World
  42. 43. Offsite Around the World
  43. 44. Offsite Around the World
  44. 45. Offsite Around the World
  45. 46. Overview of Bathroom PODS <ul><li>Used throughout Europe, Asia and Australia for almost 20 years </li></ul><ul><li>POD Types: Steel Frame, Wood Frame and Fiberglass Reinforced Plastic (GRP) </li></ul><ul><li>Multiple Structural Options </li></ul><ul><li>Custom Designs </li></ul>
  46. 47. What is a Kullman POD? <ul><li>Complete factory-built bathrooms, kitchens, interior rooms </li></ul><ul><li>Floor, walls and ceiling </li></ul><ul><li>Fixtures and finishes </li></ul><ul><li>Electrical, plumbing and HVAC </li></ul>
  47. 48. Load Bearing PODS <ul><li>PODS are stacked on-site prior to framing similar to an elevator shaft </li></ul><ul><li>Conventional contractors frame up to the PODS </li></ul><ul><li>Risers may be included in the POD construction </li></ul>
  48. 49. Non-Load Bearing PODS <ul><li>PODS installed after the floors are poured/set. </li></ul><ul><li>Connections are typically made by the site contractor to the risers. </li></ul>
  49. 50. Your Design, Our Kullman POD <ul><li>Kullman builds a 3D Revit model </li></ul><ul><li>NavisWorks for 4D Building Information Modeling, set sequencing and logistics. </li></ul><ul><li>Preconstruction Services: Design support, BIM Modeling, Prototype </li></ul>
  50. 51. <ul><li>Factory-Built </li></ul><ul><li>Lean Manufacturing </li></ul><ul><li>Built to code for installed location </li></ul><ul><li>Code-approved materials </li></ul>Kullman POD Production Line Simulation Kullman Production Line
  51. 52. Kullman POD Production
  52. 53. Kullman POD Quality Control <ul><li>Quality Control at each station </li></ul><ul><ul><li>Traveler on each POD </li></ul></ul><ul><ul><li>Sign-off by Station and Line Leaders </li></ul></ul><ul><li>Takt time clock </li></ul><ul><li>Final QC Check </li></ul><ul><li>Final Testing by QC Manager </li></ul>
  53. 54. <ul><li>Nationally recognized third party inspection agency </li></ul><ul><li>Water pressure tested to 100 psi/1 HR Min. Drain fill test-12 inches/1 HR Min. </li></ul><ul><li>4-point electrical test </li></ul><ul><ul><li>1. Visual </li></ul></ul><ul><ul><li>2. Hipot </li></ul></ul><ul><ul><li>3. 2-Part GFCI </li></ul></ul><ul><ul><li>4. Polarity Check </li></ul></ul><ul><li>Inspected as open construction on site by JHA </li></ul>Testing & Inspections
  54. 55. <ul><li>Wrap options: </li></ul><ul><ul><li>Standard </li></ul></ul><ul><ul><li>Vandal Resistant </li></ul></ul><ul><ul><li>UV Protection </li></ul></ul><ul><li>Interior Moisture Defense System </li></ul><ul><li>Open and closed shipments </li></ul>Transportation & Delivery
  55. 56. Site Preparation <ul><li>Staging area to unload PODS </li></ul><ul><li>Template provided for any core holes to be drilled </li></ul>Kullman Provided Template
  56. 57. <ul><li>Coordinated deliveries </li></ul><ul><li>On-site inspection </li></ul><ul><li>PODS lifted by crane or lull </li></ul><ul><li>Kullman supplied cradle or spreader bars and landing platform </li></ul><ul><li>PODS loaded from the side or the top (deck by deck) </li></ul>Delivery & Staging
  57. 58. <ul><li>Self-leveling compound </li></ul><ul><li>Moved into place via air sleds </li></ul><ul><li>Leveled </li></ul><ul><li>Power actuated shot in place </li></ul><ul><li>Kullman supervisors on-site </li></ul>PODS Set in Place
  58. 59. <ul><li>Hot and Cold Water Connection </li></ul><ul><li>Typ. Three Drainage Connections </li></ul><ul><li>Electrical Connections as designed </li></ul><ul><li>One HVAC connection </li></ul>Simple Plug & Play Connections
  59. 60. <ul><li>Connect POD </li></ul><ul><li>Stud and track </li></ul><ul><li>Finish with sheetrock </li></ul>Kullman POD 3-Step Integration 1 2 3
  60. 61. <ul><li>Future Renovation identical to conventional bathroom </li></ul><ul><li>Produced exactly to 3-D Model, no surprises </li></ul>Kullman PODS are FutureProof
  61. 62. Kullman Thin Floor System <ul><li>Composite base less than 3/4” thick </li></ul><ul><li>Thin set & Tiles add 1/2” </li></ul><ul><li>Total thickness of approx. 1-1/8” </li></ul>
  62. 63. Back to Back Plumbing
  63. 64. <ul><li>Benefits </li></ul><ul><li>Mold-proof </li></ul><ul><li>Rot proof </li></ul><ul><li>Waterproof </li></ul><ul><li>Hygienic </li></ul><ul><li>Finishes </li></ul><ul><li>Matte </li></ul><ul><li>Gloss </li></ul>GRP PODS and Panels (Fiberglass Reinforced Plastic)
  64. 65. GRP Effects and Techniques <ul><li>Kullman has 39 Granite Effects </li></ul><ul><li>Stamping </li></ul><ul><li>Various shapes and sizes </li></ul>
  65. 66. Kullman Bathroom PODS Applications <ul><li>Hospitality </li></ul><ul><li>Educational Institutions </li></ul><ul><li>Multi-story Residential </li></ul><ul><li>Healthcare </li></ul><ul><li>Military Housing </li></ul>
  66. 67. Hospitality Brands Using Bathroom PODS in the US
  67. 68. Kullman Bathroom PODS are LEED Friendly <ul><li>Possible Available LEED Points </li></ul><ul><li>Innovation and Design-five points </li></ul><ul><li>Materials and Resources-five points </li></ul><ul><li>Water Efficiency-three points </li></ul><ul><li>Indoor Environmental Quality-two points </li></ul><ul><li>Energy and Atmosphere-10 points </li></ul>
  68. 69. Kullman POD Benefits <ul><li>Reduced Construction Schedule </li></ul><ul><li>Consistent Quality </li></ul><ul><li>Eliminates punchlist </li></ul><ul><li>Price certainty </li></ul><ul><li>No more “Parade of Trades” </li></ul><ul><li>Warranty </li></ul><ul><li>Hassle Free Transaction </li></ul>
  69. 70. What sets Kullman Apart from our Competition? <ul><li>83 years of modular construction experience-We’re our own best customer! </li></ul><ul><li>3D and 4D Design and Engineering Experience </li></ul><ul><li>Multiple Structural Options </li></ul><ul><li>Lean Manufacturing Technology </li></ul><ul><li>Brand Partnerships-Kohler, Proline Drain, Project Stone, Cooper Electric, Hotel Business, New Look, SmartSilver </li></ul>
  70. 71. Kohler Partnership <ul><li>Total Kohler PODS by Kullman PODS </li></ul><ul><li>Partnered in 2008 </li></ul><ul><li>Launched in 2009 </li></ul>
  71. 72. Kullman POD Showroom
  72. 73. Kullman POD Showroom
  73. 74. Kullman POD Showroom
  74. 75. The Kullman Advantage <ul><li>3D, 4D Design, BIM </li></ul><ul><li>Line & Set Simulation </li></ul><ul><li>Lean Manufacturing, Just-In-Time </li></ul><ul><li>Vertically Integrated Factory </li></ul><ul><li>Factory Automation </li></ul><ul><li>Turnkey Approach </li></ul><ul><li>Partnerships </li></ul><ul><li>83 Years Experience </li></ul>