Falcon Protein Products, Inc.<br />2516 Cone Drive, Birmingham, Alabama, 35217 (205) 835-5198 (205) 837-4740<br />
Falcon Protein Products, Inc.<br />History<br />   Falcon Protein Products, Inc. was formed for the purpose of commerciall...
What is ABVRS™?<br />ABVRS™<br />Technology that allows agricultural waste to be converted to marketable meals, oils and o...
H20 Vapor<br />H20 Vapor<br />Finished Material<br />Heat Source (640°F-840°F)<br />Fan<br />Raw Material<br />Raw Materia...
Markets for ABVRS™<br />Animal Waste from Processing (Offal)<br />Freshwater Fish (Catfish/Carp, etc), Marine Fish, Poultr...
ABVRS™ vs. Traditional Rendering of Offal<br />(Offal: Inedible Animal Byproducts from Processing)<br />ABVRS™*<br />Flash...
Processing Creates No Noxious Odors
Clean Stack Emissions
Plant Installation Requires Small Footprint
Plant Installation Requires Low Capital Investment
Installation is Mobile – Can be Installed at Point of Need
Processing Creates Significant Waste Water
Processing Creates Noxious Odors
Plant Installation Requires Large Footprint
Plant Installation Requires Large Capital Investment
Centralized Operations Required</li></ul>Flash Evaporation Process<br />Slow Cooking Process<br />*Environmentally Friendl...
Catfish Offal<br />ABVRS™ Produced Catfish Meal<br />Raw Catfish Offal<br />
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Falcon presentation 10-28-10

  1. 1. Falcon Protein Products, Inc.<br />2516 Cone Drive, Birmingham, Alabama, 35217 (205) 835-5198 (205) 837-4740<br />
  2. 2. Falcon Protein Products, Inc.<br />History<br /> Falcon Protein Products, Inc. was formed for the purpose of commercially developing the Agricultural Byproduct Value Recovery System™ (ABVRS™) technology in 2006<br />
  3. 3. What is ABVRS™?<br />ABVRS™<br />Technology that allows agricultural waste to be converted to marketable meals, oils and other value added products in an environmentally preferential and cost effective manner<br />ABVRS™ Technological Advantages<br />Low Noxious Emissions and Low Odors<br />No Waste Water From Processing<br />Small Footprint<br />Low Capital Cost<br />Mobile <br />
  4. 4. H20 Vapor<br />H20 Vapor<br />Finished Material<br />Heat Source (640°F-840°F)<br />Fan<br />Raw Material<br />Raw Material<br />Finished Meal<br />Raw Material Hopper<br />
  5. 5. Markets for ABVRS™<br />Animal Waste from Processing (Offal)<br />Freshwater Fish (Catfish/Carp, etc), Marine Fish, Poultry and Other Meat Products<br />Hatchery Waste<br />Liquid Egg Waste<br />Whole Bird Disposal (Spent Hen Programs)<br />Avian Influenza Remediation (Carcass Disposal)<br />Shrimp and Crab Waste<br />Whole Fish<br />Marine, Fresh Water<br />Others<br />Manure<br />Cattle Manure<br />Chicken Litter<br />
  6. 6. ABVRS™ vs. Traditional Rendering of Offal<br />(Offal: Inedible Animal Byproducts from Processing)<br />ABVRS™*<br />Flash Evaporation Process<br />Conventional Rendering<br />Slow Cooking Process<br /><ul><li>Processing Creates No Waste Water
  7. 7. Processing Creates No Noxious Odors
  8. 8. Clean Stack Emissions
  9. 9. Plant Installation Requires Small Footprint
  10. 10. Plant Installation Requires Low Capital Investment
  11. 11. Installation is Mobile – Can be Installed at Point of Need
  12. 12. Processing Creates Significant Waste Water
  13. 13. Processing Creates Noxious Odors
  14. 14. Plant Installation Requires Large Footprint
  15. 15. Plant Installation Requires Large Capital Investment
  16. 16. Centralized Operations Required</li></ul>Flash Evaporation Process<br />Slow Cooking Process<br />*Environmentally Friendly Process<br />
  17. 17. Catfish Offal<br />ABVRS™ Produced Catfish Meal<br />Raw Catfish Offal<br />
  18. 18. ABVRS™ Catfish Meal Analysis<br />Source: New Jersey Feed Lab, Inc.<br />
  19. 19. Carp<br /><ul><li>Current Carp Population Management Opportunities
  20. 20. Utah Lake
  21. 21. Illinois River/Mississippi River
  22. 22. Processing of whole carp produces a high value fish meal and fish oil that is rich in omega-3 fatty acids
  23. 23. ABVRS™ technology is environmentally advantageous
  24. 24. Processing creates no waste water or odor
  25. 25. Stack emissions are virtually clean
  26. 26. Unit mobility allows the plant to be moved from project to project if appropriate</li></li></ul><li>Asian Carp<br />ABVRS™ Produced Carp Meal<br />Whole Asian Carp<br />
  27. 27. ABVRS™ Carp Meal Analysis<br />Source: New Jersey Feed Lab, Inc.<br />
  28. 28. Hatchery Waste<br />Raw Hatchery Waste<br />ABVRS™ Produced Hatchery Waste Meal<br />
  29. 29. Hatchery Waste Meal Analysis<br />Source: New Jersey Feed Lab, Inc.<br />
  30. 30. Avian Influenza Remediation<br />Advantages of Incorporating ABVRS™ into Avian Influenza Remediation Project Plans<br />Unit is mobile and can be brought to the site thereby eliminating the need to move the birds from the quarantine area<br />Whole birds can be processed, including feathers<br />Infected litter can be processed with the whole birds<br />ABVRS™ high heat kills the virus resulting in a clean meal<br />Resulting meal can be used as a fuel source to fuel the ABVRS burner or for other uses<br />As a result of ABVRS™ processing, the total biomass of original birds and litter can be reduced by 60% resulting in a clean meal that can be disposed safely in a landfill<br />If the meal is used as a fuel source, the biomass can be reduced to 10% sterile ash which can be safely disposed in a landfill<br />ABVRS™ equipment is mobile and can be moved from outbreak site to outbreak site as needed<br />
  31. 31. Shrimp & Crab<br />Current Method<br />Require Transportation<br />Landfill Disposal<br />Processing Creates Odor & Waste Water<br />Processing Creates Low Value Fertilizer Product<br />ABVRS™<br />No Transportation Required<br />Can Be Processed into Value Added Shrimp/Crab Meal<br />Processing Creates No Waste Water or Odor<br />Eliminates Landfill Use<br />Meal Value<br />Animal Food Supplement<br />Industrial Raw Material<br /><ul><li>Disposal Costs = $120.00/T
  32. 32. Fertilizer Value = $75.00/T
  33. 33. Disposal Costs = $0.00
  34. 34. Shrimp/Crab Meal Value = $300.00/T(Less cost of equipment amortization and operating costs)</li></li></ul><li>Pathogen Analysis<br />Source: Hatchery Waste Meal - NP Analytical Laboratories<br /><ul><li>Listeria – Negative
  35. 35. Salmonella – Negative
  36. 36. E. coli – <3 MPN/g
  37. 37. Water Activity – 0.24</li></li></ul><li>VOC Testing-AU, 2/19/08<br />Source: Layton Environmental Engineering, LLC<br /><ul><li>Whole birds mixed with litter
  38. 38. Ion Science PhoCheck 5000 Photo Ionization Detector (PID)
  39. 39. VOC concentrations were consistently under 0.2ppm, but high as 10.3ppm
  40. 40. VOC calculation based on 10.3ppm, 365 days/yr, 24 hrs/day = 14.06 tons/yr
  41. 41. Well below the 100 tons/yr limit for Title V permitting</li></li></ul><li>Falcon Protein Products, Inc.<br />2516 Cone Drive, Birmingham, Alabama, 35217 • (205) 835-5198 (205) 837-4740<br />

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