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A Study on Curing Behaviour of Benzoxazines on
         the Properties of Epoxy Resin


                    DEEPAK KUMAR
                    (Reg. No. 11013881)




                UNDER THE SUPERVISION OF
                       Dr. Gagan Deep,
                       Asst. Professor,
                DEPARTMENT OF CHEMISTRY
              LOVELY PROFESSINAL UNIVERSITY
INTRODUCTION

EPOXY RESIN
Epoxy resin is defined as a molecule containing
more than one epoxide groups. The epoxide group
also termed as, oxirane or ethoxyline group.

There are two main categories of epoxy resins,
namely the glycidyl epoxy, and non-glycidyl
epoxy resins. The glycidyl epoxies are further
classified as glycidyl-ether, glycidyl-ester and
glycidyl-amine.
Glycidyl-ether epoxies such as, diglycidyl ether of
bisphenol-A (DGEBA) and novolac epoxy resins are most
commonly used epoxies.

These resins are thermosetting polymers and are used as
adhesives, high performance coatings ,potting and
encapsulating materials. These resins have excellent
electrical properties, low shrinkage, good adhesion to
many metals and resistance to moisture, thermal and
mechanical shock.
 In order to extend the application of epoxy
resin as electronic material and in the aerospace
industry it is crucial to improve its flame and
thermal resistance. Several approaches has been
reported in the literature for thermal and flame
resistance of the resin. Epoxy-benzoxazine
polymer has received increasing attention during
recent year in attempts to enhance their thermal
properties.
OBJECTIVE AND SIGNIFICANE :-


 To study the curing behaviour of benzoxazines
on the properties of epoxy resin.

To synthesize novel product with flame
retardant, good thermal properties and excellent
mechanical properties .
METHODOLOGY :-

Following steps will be used during research work:

 Literature survey        was done to know the
advancement, technology, significance, application
and progress in the field till today.

 Synthesis of Benzoxazine monomers.

. Systematic Curing of DGEBA with Benzoxazine
monomers.
EXPERIMENTAL
The development of benzoxazine based family of
phenolic resins prepared by reacting phenols
(Bisphenol-A), primary amines, and formaldehyde
has attracted significant attention as show in
general reaction sechme :                                               R

                                                                        N


       X              OH    + 4CH2O + 2NH2R         X                   O

                                                              Benzoxazine




                Where X     =                      OH




           R=

                                                        CH3
                           or                 or         or
                                         Cl

                    Br                                             Cl
 Benzoxazine monomer of varying structure(as
shown below)
             O                                      O            O
                                     O

  H 3C   N                           N   CH3    N                N




                       B O TF                            BPC F
                                                                         Cl
                                               Cl

         O                           O
                                                     O           O
         N                           N
                                                    N                N



                 Cl             Cl
                      BM C F
                                                         BPB F            Br
                                                Br
For recording DSC traces at a heating rate of 10oC/
min, TA 2100 thermal analyzer having 910 DSC
module was used. About 5 mg of sample was used in
each experiment.

The samples were prepared by mixing directly
DGEBA with each benzoxazine monomers in the
molar ratio of 1:1, 1:3 and 3:1.

These have been designated as DBOTF-01, DBOTF-
11, DBOTF-13 and DBOTF-31. The first numeral digit
represents the amount of DGEBA and second digit
represents the amount of Benzoxazine monomer.
RESULTS AND DISCUSSION:-

 The benzoxazine monomers were viscous liquids of
yellow colour and became transparent solid on heating.
The color of benzoxazine monomers and DGEBA
mixture after heating was orange.

 Characterization of benzoxazine monomers :-
(a) FT-IR
  The characteristic absorption band due to
    benzoxazine ring present at 1500 5 cm-1 in the
    spectra of all the benzoxaine monomer .
The bands observed approx. at 1236 cm-1,
1031 cm-1 and 1158 cm-1 are due to
asymmetrical C-O-C stretching, symmetrical
C-O-C and symmetrical C-N-C respectively.
The bands observed around 1599-1680 cm-1
were correspond to the C = C stretching of
benzene ring. The figure: 1 shows the FTIR
Spectrum of benzoxazine monomer (BPBF).
Figure 1 : FTIR Spectra of BPBF
(b) 1H-NMR
The peaks due to methylene group of (O-CH2-N) and
(Ar-CH2-N) of oxazine ring were observed at δ 5.2
and δ 4.2 respectively in the 1H-NMR spectra of all
the monomers. The aromatic protons were observed
at ~ δ 6.3-7.9. The observation of signal at δ 2.4 in
case of monomer BOTF, was due to the methyl group
joined to the benzene ring. The proton integrations
were consistent with the molecular formula of the
monomers. The following figure shows the 1H-NMR
spectra of benzoxazine monomers BMCF.
H-NMR spectra of BMCF :-
Curing Studies:-

 In the DSC scans of all samples of monomers, a
 broad exothermic transition was observed. These
 transitions were dependent upon the structure of
 benzoxazine monomers.
  the DSC scans of samples of BOTF and BMCF
 at a heating rate of 10oC/minute.
 DSC scans of   BOTF at a heating rate of
10oC/min
 The  curing temperatures were higher in case of
      BPCF as compared to BOTF but Δ H value showed an
      opposite trend when curing behaviour of BOTF was
      compared with BPCF
Table1.1 :- Results of DSC scans of benzoxazine monomers at a heating
rate of 10oC/minute

                Resin
                            Ti     Tonset    Tp      Tf      ∆H
              Designatio
                           (oC)    (oC)     (oC)    (oC)    (J/g)
                  n
                BOTF       160.4   176.7    226.1   259.6   64.5

                BPCF       185.4   191.8    231.9   298.5   126.5

               BMCF        185.4   191.5    228.9   254.4   41.3

                BPBF       148.8   152.4    221.4   270.9   150.9
(b) Curing Studies of Benzoxazines and DGEBA


 The Results of DSC scans of benzoxazines in
presence of varying amounts of DGEBA are
summarized

 The blending of benzoxazine monomers with
DGEBA in different molar ratio could affect the
curing of the cross-linked network.

 So         different     benzoxazines like
BPCF, BOTF, BMCF and BPBF were used to
investigate curing behaviour of DGEBA and
results are shown in following tables:
Table 1.2: Results of DSC scans of DGEBA in the presence of
BOTF
      Resin        Ti       Tonset      Tp         Tf          ∆H
    Designation   (oC)      (oC)       (oC)       (oC)        (J/g)

     DBOTF-31     147.8     160.6      202.4     241.9        67.8

     DBOTF-11     138.4     157.4      198.6     253.6        70.5

     DBOTF-13     115.5     127.4      177.3     205.4        27.9

Table 1.3: Results of DSC scans of DGEBA in the presence of BPCF

      Resin        Ti        Tonset      Tp        Tf           ∆H
    Designation   (oC)       (oC)       (oC)      (oC)         (J/g)

     DBPCF-31     121.9     175.6      220.5      280.7       125.6

     DBPCF-11     147.6     165.7      218.4      265.4       122.5

     DBPCF-13     128.9     159.4      202.7      288.4       168.6
Table 1.4: Results of DSC scans of DGEBA in the presence of BMCF


         Resin         Ti       Tonset       Tp        Tf           ∆H
       Designation    (oC)      (oC)        (oC)      (oC)         (J/g)

       DBMCF-31       167.6     172.4       213.4     266.9        44.4

       DBMCF-11       146.5     166.8       211.4     251.4        83.5

       DBMCF-13       151.4     159.4       207.9     277.4        67.3


Table 1.5: Results of DSC scans of DGEBA in the presence of BPBF


          Resin           Ti       Tonset      Tp        Tf           ∆H
        Designation      (oC)      (oC)       (oC)      (oC)         (J/g)

                        167.6     172.6       212.5    261.5         28.5
        DBPBF-31
        DBPBF-11        95.7       99.1       173.5    254.8         54.9

        DBPBF-13        74.5       99.5       154.3    254.8        141.2
 The results summarized in tables 1.2-1.5 clearly showed
that cross linking reactions were dependent on the structure
of benzoxazine monomers and the DGEBA and benzoxazine
monomer blend composition. However no definite trend
was observed for ΔH values as a function of molar ratios for
DGEBA and benzoxazine monomers.

 No exothermic transition was seen in the DSC scans of
cured polymer, thereby indicating the completion of cross
linking reaction. The following trend was observed in the
DSC scans of benzoxazine monomers alone:

              BPCF ~ BMCF > BOTF > BPBF
CONCLUSION

Curing behaviour of DGEBA in the presence of different
benzoxazine monomers was found to be dependent on the
molar ratio of DGEBA and benzoxazine monomers in the
DGEBA-benzoxazine polymers. Cure temperature decreased
upon the addition of DGEBA to the benzoxazine

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A Study on Curing Behaviour of Benzoxazines on the Properties of Epoxy Resin

  • 1. A Study on Curing Behaviour of Benzoxazines on the Properties of Epoxy Resin DEEPAK KUMAR (Reg. No. 11013881) UNDER THE SUPERVISION OF Dr. Gagan Deep, Asst. Professor, DEPARTMENT OF CHEMISTRY LOVELY PROFESSINAL UNIVERSITY
  • 2. INTRODUCTION EPOXY RESIN Epoxy resin is defined as a molecule containing more than one epoxide groups. The epoxide group also termed as, oxirane or ethoxyline group. There are two main categories of epoxy resins, namely the glycidyl epoxy, and non-glycidyl epoxy resins. The glycidyl epoxies are further classified as glycidyl-ether, glycidyl-ester and glycidyl-amine.
  • 3. Glycidyl-ether epoxies such as, diglycidyl ether of bisphenol-A (DGEBA) and novolac epoxy resins are most commonly used epoxies. These resins are thermosetting polymers and are used as adhesives, high performance coatings ,potting and encapsulating materials. These resins have excellent electrical properties, low shrinkage, good adhesion to many metals and resistance to moisture, thermal and mechanical shock.
  • 4.  In order to extend the application of epoxy resin as electronic material and in the aerospace industry it is crucial to improve its flame and thermal resistance. Several approaches has been reported in the literature for thermal and flame resistance of the resin. Epoxy-benzoxazine polymer has received increasing attention during recent year in attempts to enhance their thermal properties.
  • 5. OBJECTIVE AND SIGNIFICANE :-  To study the curing behaviour of benzoxazines on the properties of epoxy resin. To synthesize novel product with flame retardant, good thermal properties and excellent mechanical properties .
  • 6. METHODOLOGY :- Following steps will be used during research work:  Literature survey was done to know the advancement, technology, significance, application and progress in the field till today.  Synthesis of Benzoxazine monomers. . Systematic Curing of DGEBA with Benzoxazine monomers.
  • 7. EXPERIMENTAL The development of benzoxazine based family of phenolic resins prepared by reacting phenols (Bisphenol-A), primary amines, and formaldehyde has attracted significant attention as show in general reaction sechme : R N X OH + 4CH2O + 2NH2R X O Benzoxazine Where X = OH R= CH3 or or or Cl Br Cl
  • 8.  Benzoxazine monomer of varying structure(as shown below) O O O O H 3C N N CH3 N N B O TF BPC F Cl Cl O O O O N N N N Cl Cl BM C F BPB F Br Br
  • 9. For recording DSC traces at a heating rate of 10oC/ min, TA 2100 thermal analyzer having 910 DSC module was used. About 5 mg of sample was used in each experiment. The samples were prepared by mixing directly DGEBA with each benzoxazine monomers in the molar ratio of 1:1, 1:3 and 3:1. These have been designated as DBOTF-01, DBOTF- 11, DBOTF-13 and DBOTF-31. The first numeral digit represents the amount of DGEBA and second digit represents the amount of Benzoxazine monomer.
  • 10. RESULTS AND DISCUSSION:-  The benzoxazine monomers were viscous liquids of yellow colour and became transparent solid on heating. The color of benzoxazine monomers and DGEBA mixture after heating was orange.  Characterization of benzoxazine monomers :- (a) FT-IR The characteristic absorption band due to benzoxazine ring present at 1500 5 cm-1 in the spectra of all the benzoxaine monomer .
  • 11. The bands observed approx. at 1236 cm-1, 1031 cm-1 and 1158 cm-1 are due to asymmetrical C-O-C stretching, symmetrical C-O-C and symmetrical C-N-C respectively. The bands observed around 1599-1680 cm-1 were correspond to the C = C stretching of benzene ring. The figure: 1 shows the FTIR Spectrum of benzoxazine monomer (BPBF).
  • 12. Figure 1 : FTIR Spectra of BPBF
  • 13. (b) 1H-NMR The peaks due to methylene group of (O-CH2-N) and (Ar-CH2-N) of oxazine ring were observed at δ 5.2 and δ 4.2 respectively in the 1H-NMR spectra of all the monomers. The aromatic protons were observed at ~ δ 6.3-7.9. The observation of signal at δ 2.4 in case of monomer BOTF, was due to the methyl group joined to the benzene ring. The proton integrations were consistent with the molecular formula of the monomers. The following figure shows the 1H-NMR spectra of benzoxazine monomers BMCF.
  • 15. Curing Studies:- In the DSC scans of all samples of monomers, a broad exothermic transition was observed. These transitions were dependent upon the structure of benzoxazine monomers.  the DSC scans of samples of BOTF and BMCF at a heating rate of 10oC/minute.
  • 16.  DSC scans of BOTF at a heating rate of 10oC/min
  • 17.  The curing temperatures were higher in case of BPCF as compared to BOTF but Δ H value showed an opposite trend when curing behaviour of BOTF was compared with BPCF Table1.1 :- Results of DSC scans of benzoxazine monomers at a heating rate of 10oC/minute Resin Ti Tonset Tp Tf ∆H Designatio (oC) (oC) (oC) (oC) (J/g) n BOTF 160.4 176.7 226.1 259.6 64.5 BPCF 185.4 191.8 231.9 298.5 126.5 BMCF 185.4 191.5 228.9 254.4 41.3 BPBF 148.8 152.4 221.4 270.9 150.9
  • 18. (b) Curing Studies of Benzoxazines and DGEBA  The Results of DSC scans of benzoxazines in presence of varying amounts of DGEBA are summarized  The blending of benzoxazine monomers with DGEBA in different molar ratio could affect the curing of the cross-linked network.  So different benzoxazines like BPCF, BOTF, BMCF and BPBF were used to investigate curing behaviour of DGEBA and results are shown in following tables:
  • 19. Table 1.2: Results of DSC scans of DGEBA in the presence of BOTF Resin Ti Tonset Tp Tf ∆H Designation (oC) (oC) (oC) (oC) (J/g) DBOTF-31 147.8 160.6 202.4 241.9 67.8 DBOTF-11 138.4 157.4 198.6 253.6 70.5 DBOTF-13 115.5 127.4 177.3 205.4 27.9 Table 1.3: Results of DSC scans of DGEBA in the presence of BPCF Resin Ti Tonset Tp Tf ∆H Designation (oC) (oC) (oC) (oC) (J/g) DBPCF-31 121.9 175.6 220.5 280.7 125.6 DBPCF-11 147.6 165.7 218.4 265.4 122.5 DBPCF-13 128.9 159.4 202.7 288.4 168.6
  • 20. Table 1.4: Results of DSC scans of DGEBA in the presence of BMCF Resin Ti Tonset Tp Tf ∆H Designation (oC) (oC) (oC) (oC) (J/g) DBMCF-31 167.6 172.4 213.4 266.9 44.4 DBMCF-11 146.5 166.8 211.4 251.4 83.5 DBMCF-13 151.4 159.4 207.9 277.4 67.3 Table 1.5: Results of DSC scans of DGEBA in the presence of BPBF Resin Ti Tonset Tp Tf ∆H Designation (oC) (oC) (oC) (oC) (J/g) 167.6 172.6 212.5 261.5 28.5 DBPBF-31 DBPBF-11 95.7 99.1 173.5 254.8 54.9 DBPBF-13 74.5 99.5 154.3 254.8 141.2
  • 21.  The results summarized in tables 1.2-1.5 clearly showed that cross linking reactions were dependent on the structure of benzoxazine monomers and the DGEBA and benzoxazine monomer blend composition. However no definite trend was observed for ΔH values as a function of molar ratios for DGEBA and benzoxazine monomers.  No exothermic transition was seen in the DSC scans of cured polymer, thereby indicating the completion of cross linking reaction. The following trend was observed in the DSC scans of benzoxazine monomers alone: BPCF ~ BMCF > BOTF > BPBF
  • 22. CONCLUSION Curing behaviour of DGEBA in the presence of different benzoxazine monomers was found to be dependent on the molar ratio of DGEBA and benzoxazine monomers in the DGEBA-benzoxazine polymers. Cure temperature decreased upon the addition of DGEBA to the benzoxazine