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SMART TYRE
Sarath Kularatne
Senior Expert/Director – R & D Center,
Camso Loadstar (pvt) Ltd.
1
TYRE
The most stable product under
dynamic conditions.
Imagine, the no. of deformation cycles that tire
undergoes during its lifespan.
Evolution of Skid Steer Tyre
Pneumatic
- Lighter
- But prone to
Puncture
Solid Air Aperture
- Puncture Resistance
- But Heavy
Tweel
- Lighter
- Puncture Resistance
Solid Tyre Manufacturing in SL
then & now
1985
 Production Efficiency - low
- due to lengthy mixing cycles, cure
cycles
 Engine Capacities – Limited
- Limited Torque on Tire
 Small Warehouses
- Shorter Length
 Ports with Limited Handling
- On & Off
 Application
- Specific & Less Severe
 Market Leadership
- Not at all; We were following
others
2015
 Production Efficiency – much
higher
- Shorter mixing & cure cycles
 Engine Capacities – High
- High Torque on Tire
 Lengthy Warehouses
 Ports with Unlimited Handling
- almost continuous
 Application
- Multipurpose & much Severe
 Market Leadership
- Others are following us
Solid Tyre
Future Requirements
Productivity Performance
Extremely shorter Mixing &
Curing cycles that will lead to
lowest OH
No failures even
under
severe/continuous
applications
- Thermal explosions
- Chunking/Chipping
Solid Tyre
Future Requirements
Productivity Performance
Extremely shorter Mixing & Curing
cycles that will lead to lowest OH
Faster Filler incorporation
(Functionalized Polymer/Filler)
Faster Curing
(Thermal Conductivity)
No failures even under
severe/continuous applications
- Thermal explosions
- Chunking/Chipping
Low HBU
Longer Life
Good Thermal
Properties
(Hot Tear Resistance)
(Smart) Solid Tyre
2020
 Advanced Performance
- Advanced Designs ( Airless) + Sensors
- Advanced Compounds (Novel Materials)
Advanced Materials that will lead to
Future Requirements
 Nano Polymers (Nanoprene)
 Nano Silica
 Nano Zinc Oxide
 Nano Graphene
 Etc.
Nanoprene Micro gel Additive
Thermoplastic Elastomer
Thank You

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Smart Tyre Mr Sarath Kularatne

  • 1. SMART TYRE Sarath Kularatne Senior Expert/Director – R & D Center, Camso Loadstar (pvt) Ltd. 1
  • 2. TYRE The most stable product under dynamic conditions. Imagine, the no. of deformation cycles that tire undergoes during its lifespan.
  • 3. Evolution of Skid Steer Tyre Pneumatic - Lighter - But prone to Puncture Solid Air Aperture - Puncture Resistance - But Heavy Tweel - Lighter - Puncture Resistance
  • 4. Solid Tyre Manufacturing in SL then & now 1985  Production Efficiency - low - due to lengthy mixing cycles, cure cycles  Engine Capacities – Limited - Limited Torque on Tire  Small Warehouses - Shorter Length  Ports with Limited Handling - On & Off  Application - Specific & Less Severe  Market Leadership - Not at all; We were following others 2015  Production Efficiency – much higher - Shorter mixing & cure cycles  Engine Capacities – High - High Torque on Tire  Lengthy Warehouses  Ports with Unlimited Handling - almost continuous  Application - Multipurpose & much Severe  Market Leadership - Others are following us
  • 5. Solid Tyre Future Requirements Productivity Performance Extremely shorter Mixing & Curing cycles that will lead to lowest OH No failures even under severe/continuous applications - Thermal explosions - Chunking/Chipping
  • 6. Solid Tyre Future Requirements Productivity Performance Extremely shorter Mixing & Curing cycles that will lead to lowest OH Faster Filler incorporation (Functionalized Polymer/Filler) Faster Curing (Thermal Conductivity) No failures even under severe/continuous applications - Thermal explosions - Chunking/Chipping Low HBU Longer Life Good Thermal Properties (Hot Tear Resistance)
  • 7. (Smart) Solid Tyre 2020  Advanced Performance - Advanced Designs ( Airless) + Sensors - Advanced Compounds (Novel Materials)
  • 8. Advanced Materials that will lead to Future Requirements  Nano Polymers (Nanoprene)  Nano Silica  Nano Zinc Oxide  Nano Graphene  Etc.
  • 9. Nanoprene Micro gel Additive Thermoplastic Elastomer
  • 10.