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RESUME
1.0 Personal Details:
Name: Rengaraj Nagappan
Qualification: Degree in Mechanical Engineering
Date of Birth: 10/06/1976
Professional
Qualifications:
Senior Welding Inspector CSWIP 3.2.2 – Cert. No: 59077 (Includes Radiographic
Interpretation)
Painting Inspector BGas Grade 2 – Cert No: 56820
ASNT Level II in UT, RT, MT and PT
Position: Mechanical/ Inspection/ QAQC Engineer/ QAQC Welding and Painting Inspector
2.0 Overview:
A technically accomplished professional with 15+ years versatile experience in QA/QC, Welding, Painting and
NDT includes casting inspection in the field of Oil & Gas, Refinery, Pipeline, Storage Tank, Structural and Marine
Industry.
Inspect all construction activities includes providing technical inputs for methodologies of construction and
coordination with site management activities providing guidance to a team of workers and close coordination
with the sub-contractors& vendors to ensure on time delivery.
3.0 Responsibilities:
3.1 Responsibilities relevant to QA QC/ welding:
 To review the Inspection and Test Plan, Welding procedures, Procedure Qualification Records, Welder
Qualification certificates, NDT Procedures and Destructive testing procedures, PWHT etc. as per the code
requirements.
 Familiar with the base materials and consumable welding materials conform to the specifications and that
welding filler metals used are as specified for material.
 Surveillance inspection of project Equipment, Consumables and Material. Qualifying welders, Welding
operators, and tack welders to the applicable standards, and that they are qualified to use the welding
procedures specified for the work.
 Witnessing the mechanical test includes transverse tensile(both weld area and HAZ) test, Charpy impact
test, Bend (Face, root and side bend test) Chemical test includes spectrometer analysis for the approval
of raw materials& welding procedure specification
 Raising NCR’s and follow up of all NCR’s to ensure closure.
 Compliance internal audits and coordination with the clients to incorporate their project specific
requirements in the ISO 9001 process of the company.
 Weld traceability preparation, review and continual implementation coordination with the team members
to ensure timely completion of project documentation.
 Ensure overall quality for the projects is maintained and coordinate with the client to address the areas of
improvement required to better enhance the project quality implementation.
 Review of Pressure test, hydro test package and monitoring of test and also ensure procedures are
adhered to and conducting pressure and hydro test.
 Familiar with international codes & standards such as AS/NZS 3679.1, 3992, API 650, 653, 1104, AWS D
1.1, ASME Sec I, II, V, VIII, IX, B31.3, 31.4, PD5500, BS EN 12517, 1435, ISO 5817, 4386, ABS NDT
Rules & DNV OSF101, OSC 401, CN7, 402 Rules.
 To analyze the welding defects in GMAW, SMAW, GTAW & SAW.
 Preparation and Review of Final documentation.
 Receivals inspection and material certificates review as per project specifications. Maintenance
coordination with the store and Receivalsstaff to ensure effective maintenance and preparation of
material traceability.
Page 2 of 4
3.2 Responsibilities relevant to QA QC/ Painting Inspector:
 Review of project specific QA / ITP / System Procedures, Method Statement.
 Witness / conduct PQT, painter/blaster qualification.
 Witness/Monitoring of Weather Conditions, blast profile, salt contamination test, Coating & Painting
inspection, WFT, DFT, holiday and pull of test.
 Surveillance inspection of project Equipment, Consumables and Material.
 Raising NCR’s and follow up of all NCR’s to ensure closure.
 Co-ordinate with Project Management for QC activities.
3.3 Responsibilities relevant to NDT coordinator:
 Co-coordinating the nondestructive examinations and review the results and Radiographic Film
Interpretation as per project specified requirements.
 Coordination with clients and subcontractors t effectively implements NDT compliance requirements.
4.0 Employment History:
Date: Jun 2013 – Present
Employer: Induspect Pty Ltd, Perth - Australia
Position: Mechanical/QAQC Engineer/QAQC Welding and Painting Inspector
Projects Brief:  Wheatstone Upstream Project
Client/ Contractor: Chevron/Allseas/AGC
Activities on Project:
Fabrication of 6” PLETs, 6” ILTs and 6” Flange Assembly using DNV SMLS 450D,
DNV SMLS 450FDC, WYE UNS S32505, A694 F65, WPHY65 material grade for
Pipe System and S355+G10, API X52, X65, 350 Material Grade with varies wall
thickness for Structures using GTAW and SMAW respectively.
Prepare and Review of Manufacturer Data Record (MDR) for 6” Header, Receiver,
PLETs, ILTs and Flange Assembly as per approved MDR Index.
 Australia Pacific LNG (APLNG)
Client/ Contractor: Origin Energy/ Laing O Rourke
Activities on Project:
PQRs and WQTs were conducted on 2” to 14”pipe with varies wall thickness of A
333 Gr.6, A 106 Gr. B, A350 Gr.LF2 CL.1, A312 TP316/316L using GMAW(STT),
FCAW, GTAW and SMAW as per AS/NZS 3992, ASME B31.3 and ASME Sec IX.
Welding and Painting inspection of pipe spools on daily basis.
 Solomon Hub
Client/ Contractor: Fortescue Metal Group (FMG)/ PIHA
Activities on Project:
Fabrication of 4 km of API 5L Gr.B Dia14”x19.5mm Mining tail pipeline by using
SMAW & FCAW process and installation.
 Greater Western Flank Development Phase 1.
Client/ Contractor: Woodside Energy/ Fugro– TSM
Activities on Project:
WPQRs of Main, Partial Thickness Repair & Full Thickness Repair and WQTs are
being carried out on 6” and 16” pipe with varies wall thickness of DNV 22 Cr
Duplex and 25 Cr Super Duplex Stainless Steel by using GTAW and FCAW
process as per DNV-OS-F-101:2012 and AS/NZS 3992:1998 respectively and the
Electrical parameters are monitored by using Arc Logger (ALX II and MAL II) at
Ausclad Group of Companies premises (AGC), Kwinana, WA.
Page 3 of 4
Date: Jun 2012 – May 2013
Employer: Saipem S.p.A; Abudhabi - UAE
Position: QC Senior Welding & Painting Inspector
Project Brief:  Shah Gas Development – Package 5
 Client/ Contractor: Al Hosn Gas (Part of Gasco)/ Saipem S.p.A
Activities on Project:
PQRs including Main, Cap Repair, Partial Thickness Repair, Full Thickness Repair,
welding interruption and WQTs were conducted on 2” to 16”pipe with varies wall
thickness of SA 333 Gr.6/SA350 Gr.LF2 CL.1, API 5L X60, API 5L X65 and SA358
TP316/TP316L materials by using GTAW and SMAW as per ASME B31.3, API
1104 and ASME Sec IX.
PQTs were conducted for 3LP Coating and Varies Painting system.
Welding & Coating of pipelines and Prefabrication & Painting of MLBV Station
piping, Pipe Rack and Platform Structures.
Date: Jan 2005 - May 2011
Employer: Aries Marine &Engg. Services; Sharjah-UAE
Position: QC Welding Inspector &NDT In-charge
Project Brief:  Construction of Storage Tank for Trafalgar trading
Client/ Contractor: Trafalgar trading/ Al Bahar Al Arabiah., Sharjah.
Construction of storage tanks. Was actively involved in inspection of incoming
material, substrate preparation, fit up, welding, NDE, Hydro etc.
 Dubai LNG Import Terminal
Client/ Contractor: DUSUP/ Archirodon Construction Company, Dubai.
Job involves inspection of welding and painting on Installation of 1.4 km of 24"
dia. sub-sea pipeline through Horizontal Directional Drilling (HDD)
 Dubai Metro
Client/ Contractor: RTA/ JT Metro JV., Dubai
Project involves fully automated rail network connecting Dubai. Was actively
involved in conducting WQT, inspection of incoming material, fit up, welding,
final NDE, etc.
 BG Tapti
Contractor: Arab Heavy Industries. Ajman.
Project involves Expansion of Offshore Structure. Was actively involved in
inspectionof incoming material, substrate preparation, fit up, welding, final NDE,
etc.
 BLACKFORD DOLPHIN
Client/ Contractor/ Class: Fred Olsen/ AHI/ Keppel Shipyard,
Singapore/ DNV
Involved Areas: Riser columns, Auxiliary columns, Blisters, Pipe lines and
Diaphragm
 FPSO VITORIA
Client/ Contractor: Saipem/ Dubai Dry docks, Dubai
Involved Areas: Piping and pipe rack modules.
 Refurbishment of Jack up Rig “THULE POWER”
Client/ Contractor/ Class: Thule Drilling/ QGM Energy L.L.C., Sharjah/
ABS
Involved Areas: Spud cans modification, New sponson assembly, Existing tank
modification, Construction of helideck and Jack house modification.
 Shah Deniz Gas”
Client/ Contractor/ Class: B P/ Caspian Shipyard Co, Azerbaijan/ DNV
Involved Areas: Leg well modification and existing tank modification.
Page 4 of 4
Date: Jun 2004 - Dec 2004
Employer: ExothermEquipments LLC; Dubai-UAE
Position: QC Welding/ NDT Inspector
Project Brief: IMCC Group of companies (IMAC, GPC & GSME) - Abu Dhabi.
Projects: QPD offshore facilities, Supply of pipelines for Q-LNG,
Emirates Trading Agency- Dubai
Projects: JPDS- L Station 1 (DEWA), Duct support, Boiler structure
Inco International ltd-Jebel ali
Project: Emalab - Hydrogen Vessel V0615) – ASME U Stamp job.
Date: Sep 1999 - Jan 2004
Employer: IRICO NDT Engineers; Chennai-India
Position: NDT Supervisor
Project Brief: Chennai Petroleum Corporation Ltd- Chennai.
Project: Refinery III Expansion
Indian Oil Tanking Ltd-Chennai -
Project: Oil Storage Plant.
Naively Lignite Corporation; Naively.
Project: Thermal station I Expansion 2*250 MW Power Plant.
Sanmar Alloy Casting Ltd
PK Steels Ltd
Responsibilities: Overall in charge for NDT department activities.
Assigned as a Senior NDT inspector to perform UT, MT, PT, Radiographic
Interpretation, PMI, Vacuum Test, Hardness Test, Holiday test etc.
Procedure preparation as per the client/ code requirement and its updating as per
latest edition and arranging Necessary Equipments, accessories and test blocks
Review of daily job schedule and NDT operator activities
Enquiry registration and Tender preparation
Implementation of ISO 9001 Quality system, Involving Internal, External Audit and
Corrective action against Client Complaints
Conducting RT safety and internal training , Examination
Surprise site visit to make sure that NDT operators comply with the Quality system.
Date: Mar 1996 - Aug 1999
Employer: Scientech Services; Bangalore - India
Position: Multi-NDT Inspector
Project Brief: Bharath Earth Movers Ltd
Wipro Fluid Power Ltd
Sivanandha Pipe Fitting Ltd
Microfinish Valves & Pumps Ltd
Malnad Alloy Castings Ltd
Responsibilities: Assigned as a Multi discipline NDT inspector to perform UT, MT, PT, Radiographic
Interpretation, PMI, Vacuum Test, Hardness Test, Holiday test etc.
Ad

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Rengaraj nagappan cv aug 15done

  • 1. Page 1 of 4 RESUME 1.0 Personal Details: Name: Rengaraj Nagappan Qualification: Degree in Mechanical Engineering Date of Birth: 10/06/1976 Professional Qualifications: Senior Welding Inspector CSWIP 3.2.2 – Cert. No: 59077 (Includes Radiographic Interpretation) Painting Inspector BGas Grade 2 – Cert No: 56820 ASNT Level II in UT, RT, MT and PT Position: Mechanical/ Inspection/ QAQC Engineer/ QAQC Welding and Painting Inspector 2.0 Overview: A technically accomplished professional with 15+ years versatile experience in QA/QC, Welding, Painting and NDT includes casting inspection in the field of Oil & Gas, Refinery, Pipeline, Storage Tank, Structural and Marine Industry. Inspect all construction activities includes providing technical inputs for methodologies of construction and coordination with site management activities providing guidance to a team of workers and close coordination with the sub-contractors& vendors to ensure on time delivery. 3.0 Responsibilities: 3.1 Responsibilities relevant to QA QC/ welding:  To review the Inspection and Test Plan, Welding procedures, Procedure Qualification Records, Welder Qualification certificates, NDT Procedures and Destructive testing procedures, PWHT etc. as per the code requirements.  Familiar with the base materials and consumable welding materials conform to the specifications and that welding filler metals used are as specified for material.  Surveillance inspection of project Equipment, Consumables and Material. Qualifying welders, Welding operators, and tack welders to the applicable standards, and that they are qualified to use the welding procedures specified for the work.  Witnessing the mechanical test includes transverse tensile(both weld area and HAZ) test, Charpy impact test, Bend (Face, root and side bend test) Chemical test includes spectrometer analysis for the approval of raw materials& welding procedure specification  Raising NCR’s and follow up of all NCR’s to ensure closure.  Compliance internal audits and coordination with the clients to incorporate their project specific requirements in the ISO 9001 process of the company.  Weld traceability preparation, review and continual implementation coordination with the team members to ensure timely completion of project documentation.  Ensure overall quality for the projects is maintained and coordinate with the client to address the areas of improvement required to better enhance the project quality implementation.  Review of Pressure test, hydro test package and monitoring of test and also ensure procedures are adhered to and conducting pressure and hydro test.  Familiar with international codes & standards such as AS/NZS 3679.1, 3992, API 650, 653, 1104, AWS D 1.1, ASME Sec I, II, V, VIII, IX, B31.3, 31.4, PD5500, BS EN 12517, 1435, ISO 5817, 4386, ABS NDT Rules & DNV OSF101, OSC 401, CN7, 402 Rules.  To analyze the welding defects in GMAW, SMAW, GTAW & SAW.  Preparation and Review of Final documentation.  Receivals inspection and material certificates review as per project specifications. Maintenance coordination with the store and Receivalsstaff to ensure effective maintenance and preparation of material traceability.
  • 2. Page 2 of 4 3.2 Responsibilities relevant to QA QC/ Painting Inspector:  Review of project specific QA / ITP / System Procedures, Method Statement.  Witness / conduct PQT, painter/blaster qualification.  Witness/Monitoring of Weather Conditions, blast profile, salt contamination test, Coating & Painting inspection, WFT, DFT, holiday and pull of test.  Surveillance inspection of project Equipment, Consumables and Material.  Raising NCR’s and follow up of all NCR’s to ensure closure.  Co-ordinate with Project Management for QC activities. 3.3 Responsibilities relevant to NDT coordinator:  Co-coordinating the nondestructive examinations and review the results and Radiographic Film Interpretation as per project specified requirements.  Coordination with clients and subcontractors t effectively implements NDT compliance requirements. 4.0 Employment History: Date: Jun 2013 – Present Employer: Induspect Pty Ltd, Perth - Australia Position: Mechanical/QAQC Engineer/QAQC Welding and Painting Inspector Projects Brief:  Wheatstone Upstream Project Client/ Contractor: Chevron/Allseas/AGC Activities on Project: Fabrication of 6” PLETs, 6” ILTs and 6” Flange Assembly using DNV SMLS 450D, DNV SMLS 450FDC, WYE UNS S32505, A694 F65, WPHY65 material grade for Pipe System and S355+G10, API X52, X65, 350 Material Grade with varies wall thickness for Structures using GTAW and SMAW respectively. Prepare and Review of Manufacturer Data Record (MDR) for 6” Header, Receiver, PLETs, ILTs and Flange Assembly as per approved MDR Index.  Australia Pacific LNG (APLNG) Client/ Contractor: Origin Energy/ Laing O Rourke Activities on Project: PQRs and WQTs were conducted on 2” to 14”pipe with varies wall thickness of A 333 Gr.6, A 106 Gr. B, A350 Gr.LF2 CL.1, A312 TP316/316L using GMAW(STT), FCAW, GTAW and SMAW as per AS/NZS 3992, ASME B31.3 and ASME Sec IX. Welding and Painting inspection of pipe spools on daily basis.  Solomon Hub Client/ Contractor: Fortescue Metal Group (FMG)/ PIHA Activities on Project: Fabrication of 4 km of API 5L Gr.B Dia14”x19.5mm Mining tail pipeline by using SMAW & FCAW process and installation.  Greater Western Flank Development Phase 1. Client/ Contractor: Woodside Energy/ Fugro– TSM Activities on Project: WPQRs of Main, Partial Thickness Repair & Full Thickness Repair and WQTs are being carried out on 6” and 16” pipe with varies wall thickness of DNV 22 Cr Duplex and 25 Cr Super Duplex Stainless Steel by using GTAW and FCAW process as per DNV-OS-F-101:2012 and AS/NZS 3992:1998 respectively and the Electrical parameters are monitored by using Arc Logger (ALX II and MAL II) at Ausclad Group of Companies premises (AGC), Kwinana, WA.
  • 3. Page 3 of 4 Date: Jun 2012 – May 2013 Employer: Saipem S.p.A; Abudhabi - UAE Position: QC Senior Welding & Painting Inspector Project Brief:  Shah Gas Development – Package 5  Client/ Contractor: Al Hosn Gas (Part of Gasco)/ Saipem S.p.A Activities on Project: PQRs including Main, Cap Repair, Partial Thickness Repair, Full Thickness Repair, welding interruption and WQTs were conducted on 2” to 16”pipe with varies wall thickness of SA 333 Gr.6/SA350 Gr.LF2 CL.1, API 5L X60, API 5L X65 and SA358 TP316/TP316L materials by using GTAW and SMAW as per ASME B31.3, API 1104 and ASME Sec IX. PQTs were conducted for 3LP Coating and Varies Painting system. Welding & Coating of pipelines and Prefabrication & Painting of MLBV Station piping, Pipe Rack and Platform Structures. Date: Jan 2005 - May 2011 Employer: Aries Marine &Engg. Services; Sharjah-UAE Position: QC Welding Inspector &NDT In-charge Project Brief:  Construction of Storage Tank for Trafalgar trading Client/ Contractor: Trafalgar trading/ Al Bahar Al Arabiah., Sharjah. Construction of storage tanks. Was actively involved in inspection of incoming material, substrate preparation, fit up, welding, NDE, Hydro etc.  Dubai LNG Import Terminal Client/ Contractor: DUSUP/ Archirodon Construction Company, Dubai. Job involves inspection of welding and painting on Installation of 1.4 km of 24" dia. sub-sea pipeline through Horizontal Directional Drilling (HDD)  Dubai Metro Client/ Contractor: RTA/ JT Metro JV., Dubai Project involves fully automated rail network connecting Dubai. Was actively involved in conducting WQT, inspection of incoming material, fit up, welding, final NDE, etc.  BG Tapti Contractor: Arab Heavy Industries. Ajman. Project involves Expansion of Offshore Structure. Was actively involved in inspectionof incoming material, substrate preparation, fit up, welding, final NDE, etc.  BLACKFORD DOLPHIN Client/ Contractor/ Class: Fred Olsen/ AHI/ Keppel Shipyard, Singapore/ DNV Involved Areas: Riser columns, Auxiliary columns, Blisters, Pipe lines and Diaphragm  FPSO VITORIA Client/ Contractor: Saipem/ Dubai Dry docks, Dubai Involved Areas: Piping and pipe rack modules.  Refurbishment of Jack up Rig “THULE POWER” Client/ Contractor/ Class: Thule Drilling/ QGM Energy L.L.C., Sharjah/ ABS Involved Areas: Spud cans modification, New sponson assembly, Existing tank modification, Construction of helideck and Jack house modification.  Shah Deniz Gas” Client/ Contractor/ Class: B P/ Caspian Shipyard Co, Azerbaijan/ DNV Involved Areas: Leg well modification and existing tank modification.
  • 4. Page 4 of 4 Date: Jun 2004 - Dec 2004 Employer: ExothermEquipments LLC; Dubai-UAE Position: QC Welding/ NDT Inspector Project Brief: IMCC Group of companies (IMAC, GPC & GSME) - Abu Dhabi. Projects: QPD offshore facilities, Supply of pipelines for Q-LNG, Emirates Trading Agency- Dubai Projects: JPDS- L Station 1 (DEWA), Duct support, Boiler structure Inco International ltd-Jebel ali Project: Emalab - Hydrogen Vessel V0615) – ASME U Stamp job. Date: Sep 1999 - Jan 2004 Employer: IRICO NDT Engineers; Chennai-India Position: NDT Supervisor Project Brief: Chennai Petroleum Corporation Ltd- Chennai. Project: Refinery III Expansion Indian Oil Tanking Ltd-Chennai - Project: Oil Storage Plant. Naively Lignite Corporation; Naively. Project: Thermal station I Expansion 2*250 MW Power Plant. Sanmar Alloy Casting Ltd PK Steels Ltd Responsibilities: Overall in charge for NDT department activities. Assigned as a Senior NDT inspector to perform UT, MT, PT, Radiographic Interpretation, PMI, Vacuum Test, Hardness Test, Holiday test etc. Procedure preparation as per the client/ code requirement and its updating as per latest edition and arranging Necessary Equipments, accessories and test blocks Review of daily job schedule and NDT operator activities Enquiry registration and Tender preparation Implementation of ISO 9001 Quality system, Involving Internal, External Audit and Corrective action against Client Complaints Conducting RT safety and internal training , Examination Surprise site visit to make sure that NDT operators comply with the Quality system. Date: Mar 1996 - Aug 1999 Employer: Scientech Services; Bangalore - India Position: Multi-NDT Inspector Project Brief: Bharath Earth Movers Ltd Wipro Fluid Power Ltd Sivanandha Pipe Fitting Ltd Microfinish Valves & Pumps Ltd Malnad Alloy Castings Ltd Responsibilities: Assigned as a Multi discipline NDT inspector to perform UT, MT, PT, Radiographic Interpretation, PMI, Vacuum Test, Hardness Test, Holiday test etc.