ILLUSTRATION ALBUM   VAZ - 21213, VAZ - 21214                                                       CONTENTS     VEHICLE P...
VEHICLE PACKAGING                                               Overall dimensions, mm:                                   ...
ENGINE(sectional longitudinal view)Specification                                                               1. Cranksha...
ENGINE                           9. Oil deflector cap               19. Oil pump / ignition distributor / fuel pump   29. ...
ëOMPONENTS OF CRANK         9. Spring, plunger             20. Top compression ring                 31. Centre main bearin...
ENGINE LUBRICATION SYSTEM                         8. Oilway to timing gear                17. Check valve                 ...
COOLING SYSTEM                                    9. Inlet valve                 19. Radiator outlet hose                 ...
FUEL SYSTEM             7. Suction valve                                16.   Eccentric          25. Top cover            ...
CARBURETTOR                               10. Electromagnetic shut-off valve   21.22. Vacuum discharge to EGR system      ...
CARBURETTOR OPERATION DIAGRAM                12. Injection pipe, full throttle enrichment   25. Fuel jet and tube, full th...
AIR CLEANER. SILENCERS.               8. Temperature flap                          17. Securing nut                 26. Ta...
CLUTCH                                   7. Retainer plate         15. Pressure plate - to - clutch cover strap   23.Clutc...
CLUTCH OPERATION SYSTEM               8. Pedal spacer sleeve                17.   Clutch cover             26.   Protectiv...
GEARBOX                                      13.   Circlip                      28. Thrust ring                          4...
GEARBOX OPERATION DIAGRAM             9. 3rd synchro baulk ring            19.   5th synchro sleeve                   29. ...
PROPELLER SHAFT                   8. Layshaft constant velocity joint   17.   Propeller shaft tube            26. Needle b...
TORQUE CONVERTER AND                  10. Splash guard                                  22. Bearing thrust ring       34. ...
TORQUE CONVERTER OPERATION                  9. Low gear                                21.   Rear axle drive shaft        ...
VAZ - 21213REAR AXLE                                    9. Bearing locking collar             19.   Breather              ...
FRONT AXLE                          8. Drain plug                         18.   Oil seal splash guard               28.   ...
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Manual mecânico album ilustrado - parte 1

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Mecanica Niva 4x4

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Manual mecânico album ilustrado - parte 1

  1. 1. ILLUSTRATION ALBUM VAZ - 21213, VAZ - 21214 CONTENTS VEHICLE PACKAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ENGINE (sectional view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGINE (cross-sectional view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Components of crank mechanism and timing gear. . . . . . . . . . . . . . . . . . . . . . . . . . 5 ENGINE LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CARBURETTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CARBURETTOR OPERATION DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 AIR CLEANER. SILENCERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CLUTCH OPERATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 GEARBOX OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TORQUE CONVERTER AND ITS DRIVE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . 17 TORQUE CONVERTER OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 18 REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SHOCK ABSORBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 BRAKE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 BRAKE OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 WIRING DIAGRAM FOR ELECTRICAL EQUIPMENT OF VAZ 21213 VEHICLE. . 27 ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ALTERNATOR 94.3701 (FOR INJECTION VEHICLES) . . . . . . . . . . . . . . . . . . . . . 29 STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 WINDSCREEN WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 BODY FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 HEATING AND VENTILATION. WIPER/WASHER. . . . . . . . . . . . . . . . . . . . . . . . . 35 INJECTION SYSTEM (GM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 INJECTION SYSTEM DIAGRAM (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 WIRING DIAGRAM FOR INJECTION SYSTEM (GM) . . . . . . . . . . . . . . . . . . . . . . 38 WIRING DIAGRAM FOR INJECTION SYSTEMEURO2. . . . . . . . . . . . . . . . . . . . . 39 WIRING DIAGRAM FOR INJECTION SYSTEM EURO3 . . . . . . . . . . . . . . . . . . . . 40 TOGLIATTI • RUSSIA • AO AVTOVAZ 2001
  2. 2. VEHICLE PACKAGING Overall dimensions, mm: 1. Headlight 11. Gear change lever 21. Rear shock - absorber 31. Clutch pedal length . . . . . . . . . . . . . . . . . . . . . . . . 3740 2. Front lamp 12. Gear change lever in transfer box 22. Rear suspension transverse torque rod 32. Brake pedal Specification width . . . . . . . . . . . . . . . . . . . . . . . . 1680 3. Jack 13. Steering wheel 23. Rear suspension longitudinal torque rod 33. Front brake unladen height . . . . . . . . . . . . . . . . . 1640 4. Radiator 14. Front seat 24. Fuel tank 34. Front suspension coil spring Payload, kg . . . . . . . . . . . . . . . . . . . . . . . 400 Wheelbase, mm. . . . . . . . . . . . . . . . . . . 2200 4. Windscreen / headlight washer fluid reservoir 15. Rear seat 25. Rear axle 35. Front axle Kerbweight , kg . . . . . . . . . . . . . . . . . . . 1210 Track: 6. Engine 16. Tailgate washer fluid reservoir 26. Intermediate silencer 36. Direction indicator side repeater light Max. speed, km/h . . . . . . . . . . . . . . . . . . 137 front, mm . . . . . . . . . . . . . . . . . . . . . 1430 7. Air cleaner 17. Main silencer 27. Rear propeller shaft 37. Front bumper Acceleration time from 0 to 100 km/h, rear, mm . . . . . . . . . . . . . . . . . . . . . . 1400 8. Cooling system expansion tank 18. Rear bumper 28. Reservoir for brake hydraulic fluid with gearchange, on GVW vehicle, sec . . 21 9. Battery 19. Rear brakes 29. Reservoir for clutch hydraulic fluid2 10. Differential lock lever in transfer box 20. Rear suspension coil spring 30. Torque converter
  3. 3. ENGINE(sectional longitudinal view)Specification 1. Crankshaft 10. Oil pump / ignition distributor / fuel tank / 17. Exhaust valve 26. Gudgeon pin 35. Power unit front mounting 2. Main bearing shell drive sprocket 18. Inlet valve 27. Crankshaft rear oil seal retainer 36. Connecting rodEngine model . . . . . . . . . . . . . . . VAZ - 21213 3. Crankshaft sprocket 11. Oil pump / ignition distributor / fuel tank 19. Camshaft bearing housing 28. Crankshaft thrust half-ring 37. Front mounting bracketCylinder bore and piston stroke, mm. 80 x 80 4. Crankshaft front oil seal drive shaft 20. Camshaft 29. Flywheel 38. Power unitDisplacement, l . . . . . . . . . . . . . . . . . . . . 1.69 5. Crankshaft pulley 12. Engine cooling system fan 21. Valve operating lever 30. Upper compression ring 39. Power unit rear mountingCompression ratio . . . . . . . . . . . . . . . . . . . 9.3 6. Ratchet 13. Cylinder block 22. Valve cover 31. Lower compression ringRated power as per GOST 14846-89 (net) 7. Timing cover 14. Cylinder head 23. Coolant temperature gauge sender 32. Oil ringand ISO 1585-82 at crankshaft rate 8. Coolant pump / alternator drivebelt 15. Timing chain 24. Spark plug 33. Clutch bellhousing cover plate5,200 rpm, kW (HP) . . . . . . . . . . . . . . 59 (80.2) 9. Alternator pulley 16. Camshaft sprocket 25. Piston 34. Oil sump 3
  4. 4. ENGINE 9. Oil deflector cap 19. Oil pump / ignition distributor / fuel pump 29. Reducing valve 39. Chain tensioner I. Firing order (cross-sectional view) 10.Valve collet drive shaft 30. Oil pump driven gear a. Induction 11. Valve spring cap 20. Fuel pump 31. Oil pump inlet pipe A. Mounting lug on camshaft bearing housing b. Compression 1. Big end cap 12. Valve operating lever spring 21. Oil pump / ignition distributor drive gear 32. Camshaft sprocket B. Camshaft sprocket timing mark c. Power 2. Shell bearing 13. Valve operating lever 22. Oil filter 33. Chain damper C. Cylinder block timing mark d. Exhaust 3. Connecting rod 14. Valve adjuster bolt 23. Oil pump drive shaft 34. Oil pump / ignition distributor / fuel pump D. Timing mark on crankshaft sprocket 4. Starter motor 15. Ignition distributor 24. Oil pump body drive sprocket E. TDC pointer on crankshaft pulley 5. Starter motor heat shield 16. Adjuster bolt bush 25. Oil pump driven gear shaft 35. Valve chain F. 00 timing mark 6. Exhaust manifold 17. Valve guide 26. Oil pump drive gear 36. Crankshaft sprocket G. 50 timing mark 7. Inlet pipe drain tube 18. Valve seat 27. Oil pump cover 37. Chain stop pin H. 100 timing mark4 8. Inlet pipe 28. Reducing valve spring 38. Chain tensioner shoe
  5. 5. ëOMPONENTS OF CRANK 9. Spring, plunger 20. Top compression ring 31. Centre main bearing (No 3) shells 42. Seat, outer spring 53. Push rodMECHANISM AND TIMING GEAR 10. Camshaft sprocket 21. Bottom compression ring 32. Crankshaft oil gallery plug á 43. Seat, inner spring 54. Stop plate, push rod spring 11. Thrust flange 22. Oil ring 33. 1st, 2nd, 4th and 5th crankshaft bearing shells 44. Inner valve spring 55. Adjusting bolt, valve 12. Camshaft bearing housing 23. Gudgeon pin 34. Crankshaft 45. Outer valve spring1. Tensioner housing 13. Camshaft 24. Thermoregulator plate 35. Crankshaft sprocket 46. Spring seat a, b, c – TDC marks, 1st and 4th cylinder pistons2. Cap nut 14. Big-end bearing shells 25. Bolt, conrod 36. Alternator drive / coolant pump pulley 47. Valve collet3. Tensioner rod 15. Big end cap 26. Starter ring gear 37. Nut 48. Outer cap4. Circlip 16. Connecting rod 27. Flywheel 38. Inlet valve 49. Circlip5. Clamping block 17. Bush, conrod small end 28. Thrust half-ring, rear 39. Inlet valve guide 50. Washer, adjusting bolt6. Plunger 18. Circlip 29. Front bearing, gearbox input shaft 40. Exhaust valve guide 51. Locknut7. Spring, tensioner8. Washer 19. Piston 30. Thrust half-ring, front 41. Exhaust valve 52. Spring 5
  6. 6. ENGINE LUBRICATION SYSTEM 8. Oilway to timing gear 17. Check valve 25. Inlet pipe 33. Oil level dipstick 9. Cylinder block main oil gallery 18. Oil pump 26. Throttle valve, carburettor secondary barrel 34. Oil separator cover 1. Sprocket hole for chain lubrication 10. Oil pressure warning light sender 19. Oil pump - to - oil filter gallery 27. Throttle valve, carburettor primary barrel 35. Oil separator 2. Camshaft main oil gallery 11. Oilway to main bearing 20. Oilway from oil filter to main oil gallery 28. Air cleaner unit 36. Drain pipe 3. Cam lobe oilway 12. Oilway to big end bearing 21. Oilway to oil pump drive gear bush 29. Discharge ventilation manifold 4. Camshaft centre bearing journal oil recess 13. Oil sump 22. Front crankshaft grease seal 30. Flame arrester I. Engine crankcase ventilation diagram 5. Oil filler neck 14. Oil filter 23. Oilway to main bearing and to oil pump drive gear 31. Hose to draw crankcase gases behind carburettor 6. Camshaft journal oilway 15. By-pass valve shaft throttle valve 16. Paper filter element 24. Oil pump / ignition distributor drive shaft 32. Discharge hose6 7. Inclined oilway in cylinder head
  7. 7. COOLING SYSTEM 9. Inlet valve 19. Radiator outlet hose 27. Coolant return hose from heater radiator 37. Piston 47. Inlet pipe 10. Exhaust (steam) valve 20. Coolant pump 28. Coolant supply hose to heater radiator 38. Water pump cover1. Temperature sensor for fuel injection system 11. LH fluid cooler 21. Coolant pump supply hose 29. Rubber insert 39. Oil seal thrust sealing ring I. Thermostat operation diagram2. Radiator top hose 12. Radiator matrix 22. Thermostat 30. Inlet elbow (from radiator) 40. Oil seal collar A. Coolant temperature below 800C3. Expansion tank filler cap 13. RH fluid cooler 23. Thermostat by-pass hose 31. Main valve 41. Water pump shaft bearing outer ring B. Coolant temperature within 80 to 940C4. Expansion tank 14. Fan impeller 24. Coolant return hose from heater radiator 32. Thermostat housing 42. Fan pulley hub C. Coolant temperature over 940C.5. Radiator cap 15. Swirler 25. Coolant return pipe from part throttle 33. By-pass valve 43. Stop screw6. Fluid return hose to expansion tank 16. Radiator mounting rubber channel heater 34. By-pass hose pipe 44. Water pump shaft7. Cooling water jacket 17. Fan cowl 26. Coolant supply hose to part throttle channel 35. Coolant pump supply pipe 45. Water pump housing8. Filler neck 18. Fan belt heater 36. Thermostat cover 46. Water pump impeller 7
  8. 8. FUEL SYSTEM 7. Suction valve 16. Eccentric 25. Top cover 34. Fuel tank I. Fuel pump operation diagram 8. Fuel filter 17. Fuel tank cover 26. Carburettor 35. Fuel vapour separator II. Fuel pump mounting diagram 1. Rocker arm shaft 9. Suction union 18. Diaphragm plate 27. Fuel pump 36. Separator connecting hoses 2. Rocker arm 10. Fuel pump eccentric on shaft 19 (See p.4) 19. Inner spacer 28. Fine filter 37. Air hose 3. Pushrod 11. Thermal insulating spacer 20. Upper diaphragms 29. Check valve 38. Fuel filler neck 4. Bottom cover 12. Gasket 21. Lower diaphragm 30. Return flow line 39. Filler cap 5. Delivery valve 13. Fuel tank shim 22. Outer spacer 31. Supply line from fuel tank 40. Vent hose 6. Delivery union 14. Priming lever 23. Return spring 32. Intake pipe filter8 15. Rocker 24. Pullrod 33. Fuel gauge sender
  9. 9. CARBURETTOR 10. Electromagnetic shut-off valve 21.22. Vacuum discharge to EGR system 33. Carburettor body 11. Idling fuel jet 23. Vacuum discharge to ignition distributor vacuum control 34. Secondary throttle1. Part throttle channel heater 12. Return pipe to fuel tank 24. Idle mixture adjusting screw 35. Secondary throttle lever2. Primary throttle 13. Carburettor cover 25. Primary throttle adjustment screw (pull-down unit) 36. Secondary barrel main fuel jet3. Crankcase emission suction union 14. Supply union 26. Choke operating lever 37. Secondary throttle operating lever4. Accelerator pump operating lever 15. Primary barrel main air jet 27. Choke drive lever 38. Float5. Accelerator pump rocker arm 16. Choke valve plate 28. Secondary barrel main air jet 39. Throttle valves operating lever6. Accelerator pump diaphragm 17. Accelerator pump atomizers 29. Emulsion tube 40. Secondary barrel lock lever7. Fuel jet, part throttle enrichment 18. Pull-down diaphragm 30 Secondary barrel main fuel atomizer8. Ball valve, part throttle enrichment 19. Adjustment screw 31. Fuel filter9. Diaphragm, part throttle enrichment 20. Throttle stop screw 32. Float chamber needle valve 9
  10. 10. CARBURETTOR OPERATION DIAGRAM 12. Injection pipe, full throttle enrichment 25. Fuel jet and tube, full throttle enrichment 36. Primary main fuel jet a. Air passage, pull-down unit 13. Secondary main air jet 26. Secondary barrel fuel correction jet with tube 37. Primary emulsion tube b. Float chamber balance passage 1. Adjustment screw (choke pull-down unit) 14. Air correction jet, secondary barrel 27. Secondary barrel emulsion tube 38. Accelerator pump non-return ball valve c. Air passage, part throttle enrichment 2. Pull-down diaphragm 15. Carburettor top cover 28. Secondary barrel main fuel jet 39. Accelerator pump diaphragm d. Fuel passage, part throttle enrichment 3. Pushrod 16. Needle valve 29. Secondary throttle 40. Accelerator pump operating lever e. Secondary correction outlet ports 4. Electromagnetic shut-off valve 17. Return line to fuel tank 30. Primary throttle 41. Choke drive lever f. Idling air passage hole 5. Idling fuel jet 18. Fuel-to-tank return jet 31. Part throttle channel heater 42. Outer rod securing bracket g. Idling transients hole 6. Main air jet, primary barrel 19. Fuel filter 32. Idle mixture adjustment screw 43. Primary throttle adjusting screw (pull-down unit) 7. Idling air jet 20. Fuel supply to carburettor 33. Crankcase emission discharge pipe 44. Throttle valve operating lever I. Carburettor operation diagram at full throttle 8. Main fuel atomizer, primary barrel 21. Diaphragm, part throttle enrichment 34. Vacuum discharge to ignition distributor vacuum 45. Choke control lever II. Pull-down unit operation diagram 9. Choke valve plate 22. Ball valve, part throttle enrichment control 46. Fuel supply ball valve III. Carburettor operation diagram at idle speed 10. Accelerator pump nozzle 23. Fuel jet, part throttle enrichment 35. Vacuum discharge to EGR valve (second pipe is not 47. Accelerator pump operating cam IY. Carburettor operation diagram at part throttle10 11. Main fuel atomizer, secondary barrel 24. Float shown) V. Acceleration pump operation diagram
  11. 11. AIR CLEANER. SILENCERS. 8. Temperature flap 17. Securing nut 26. Tail pipe 35. Main silencer housing I. Recirculation diagram 9. Warm air intake manifold 18. Discharge pipe 27. Intermediate silencer rear perforated tube 36. Rear baffle plate II. Air cleaner unit1. EGR valve thermo-vacuum switch 10. Pinch bolt 19. Air cleaner cover 28. Intermediate silencer rear baffle plate 37. Centre baffle plate III. Intermediate silencer2. Exhaust manifold 11. Air cleaner housing 20. Front exhaust pipe 29. Front baffle plate 38. Rear perforated tube IY. Main silencer3. EGR valve 12. Pointer for air filter cover alignment 21. Front exhaust pipe bracket 30. Front perforated tube 39. Front baffle plate4. EGR tube 13. Gauze 22. Clips 31. Intermediate silencer housing5. Intake manifold 14. Filter element perforated plates 23. Intermediate silencer 32. Main silencer front perforated tube6. Carburettor 15. Paper filter element 24. Suspension rings 33. Main silencer inlet pipe7. Cold air intake 16. Air cleaner cover mounting bracket 25. Main silencer 34. Main silencer outlet pipe 11
  12. 12. CLUTCH 7. Retainer plate 15. Pressure plate - to - clutch cover strap 23.Clutch release fork / bearing spring 31. Clutch release fork 1. Diaphragm spring 8. Clutch disc hub 16. Diaphragm spring clip 24. Clutch release bearing 32. Slave cylinder 2. Clutch friction discs 9. Damper spring 17. Diaphragm spring fulcrum ring 25. Damper friction washer 33. Release fork return spring 3. Diaphragm spring rivet 10. Pressure plate 18. Thrust flange / clutch cover strap 26. Spring washer bearing disc 4. Clutch disc 11. Flywheel 19. Thrust flange friction washer 27. Damper spring washer I. Damper operation diagram 5. Rivet - damper tip 12. Clutch cover 20. Strap rivet 28. Release fork ball pivot 6. Disc adaptor 13. Clutch bellhousing 21. Diaphragm spring thrust flange 29. Release fork spring12 14. Gearbox input shaft 22. Release bearing 30. Release fork pushrod
  13. 13. CLUTCH OPERATION SYSTEM 8. Pedal spacer sleeve 17. Clutch cover 26. Protective cap 35. Adjustment nut 44. Circlip 9. Pedal outer bushes 18. Clutch disc 27. Release fork pushrod 36. Locknut 45. Pushrod piston1. Clutch master cylinder 10.Brake / clutch pedal shaft 19. Pressure plate 28. Piston 37. Clutch pedal return spring 46. Master cylinder piston2. Vacuum servo unit 11. Pedal inner bush 20. Diaphragm spring 29. Piston bearing plate 38. Brake pedal 47. Return spring3. Brake master cylinder 12. Brake pedal return spring 21. Clutch release bearing 30. Spring disc 39. Clutch pedal screw 48. Master cylinder body4. Servo boot 13. Booster spring 22. Gearbox input shaft 31. Circlip 40. Clutch pedal5. Vacuum servo bracket 14. Master cylinder fluid reservoir 23. Bleed nipple 32. Plug 41. Union I. Clutch hydraulic system operation diagram6. Pedal cluster mounting bracket 15. Filler cap 24. Sealing ring 33. Clutch release fork ball pivot 42. Retaining washer 16. Baffle 25. Slave cylinder housing 34. Clutch release fork 43. Gasket7. Over-centre spring hook 13
  14. 14. GEARBOX 13. Circlip 28. Thrust ring 43. Spacer sleeve 58. Intermediate shaft bearing clamping washer 73. 1st / 2nd selector rod 14. Synchro - ring 29. Rubber ring 44. Oil deflector washer 59. Clamping washer bolt 74. 3rd / 4th selector rod 1. Input shaft 15. Spring 30. Spacer 45. Gear unit bearing 60. Input shaft constant mesh gear 75. 1st / 2nd selector fork 2. Gearbox front cover with clutch release 16. 3rd speed synchro gear 31. Retaining sleeve 46. 5th speed / reverse gear unit 61. Input shaft rear bearing 76. 5th / reverse selector rod bearing guide sleeve 17. 2nd speed synchro gear 32. Collar 47. Reverse idler gear shaft 62. Circlip 77. Locking collets 3. Input shaft oil seal 18. Output shaft 33. Cap 48. Reverse idler gear 63. Reverse lock clip 4. Spring washer 19. 1st speed synchro gear 34. Ball socket 49. Intermediate shaft rear bearing 64. Guide plate washers 5. Bearing thrust ring 20. 1st gear bush 35. Gear change lever housing 50. Intermediate shaft 1st speed gear 65. Guide bar 6. Gearbox housing 21. Output shaft idler bearing 36. Guide plate 51. 1st/2nd synchro sleeve 66. Detents cover 7. Breather 22. Lock plate 37. Propeller shaft coupling flange 52. Intermediate shaft 2nd speed gear 67. Spring 8. Output shaft needle bearing 23. Flange 38. Nut 53. Intermediate shaft 3rd speed gear 68. Detent 9. Synchro sleeve thrust washer 24. Bellows 39. Centering ring seal 54. Filler and check orifice cap 69. 5th / reverse shift fork 10. 4th speed synchro unit crown 25. Spring 40. Centering ring 55. Intermediate shaft 70. Thrust washer 11. 3rd / 4th synchro unit sleeve 26. Gear change lever 41. Output shaft rear bearing oil seal 56. Intermediate shaft constant mesh gear 71. Circlip 27. Lever rod 42. Output shaft rear bearing 57. Intermediate shaft front bearing 72. 3rd / 4th selector fork14 12. 3rd / 4th synchro unit hub
  15. 15. GEARBOX OPERATION DIAGRAM 9. 3rd synchro baulk ring 19. 5th synchro sleeve 29. 1st and 2nd selector fork rod 39. 2nd synchro baulk ring I. Neutral position 10. Synchro spring 20. 5th and reverse gear selector fork 30. Reverse light switch 40. Layshaft 2nd speed gear II. Beginning of 3rd gear engagement1. Input shaft 11. Synchro spring thrust washer 21. Gear change lever 31. Gear unit reverse gear 41. Layshaft 3rd speed gear III. Complete engagement of 3rd gear2. Output shaft 12. 3rd synchro gear and crown 22. 5th synchro gear and crown 32. Reverse idler gear 42. 3rd and 4th synchro sleeve hub3. Input shaft constant mesh gear 13. 2nd synchro gear and crown 23. Oil deflector washer 33. End plug 43. Layshaft constant mesh gear4. 4th speed synchro crown 14. 1st and 2nd synchro sleeve 24. 5th gear bush 34. 5th and reverse gear unit 44. Circlip5. 4th gear synchro baulk ring 15. 1st and 2nd gear selector fork 25. Distance sleeve 35. Reverse idler gear shaft 45. Poppet spring6. 3rd and 4th synchro sleeve 16. 1st synchro gear and crown 26. Flexible sleeve flange 36. Layshaft 1st speed gear7. 3rd and 4th gear selector fork 17. Reverse gear 27. 5th gear and reverse selector rod 37.1st synchro baulk ring8. Synchro circlip 18. 5th synchro sleeve hub 28. 3rd and 4th selector rod 38. 1st and 2nd synchro sleeve hub 15
  16. 16. PROPELLER SHAFT 8. Layshaft constant velocity joint 17. Propeller shaft tube 26. Needle bearing oil seal 35. Coupling liner 44. Outer joint race I. Drive line view 9. Torque converter 18. Balance plate 27. Trunnion oil seal 36. Balance washer 45. Thrust ring II. Front wheel drive 1. LH wheel drive 10. Rear propeller shaft 19. Propeller shaft joint fork 28. Constant velocity joint shell 37. Rubber sleeve 46. Outer joint boot 2. Front axle 11. Rear axle 20. Propeller shaft trunnion 29. Ball 38. Centering bush 47. Protective sleeve 3. RH wheel drive 12. Sliding yoke 21. Needle bearing circlip 30. Boot 39. Clips 48. Road wheel drive shaft 4. Forward propeller shaft 13. Oiler 22. Needle roller housing 31. Protective shroud 40. Plug 49. Inner joint boot 5. Gearbox 14. Retainer 23. Flange - propeller shaft yoke 32. Cage 41. Oil seal splash guard ring 50. Detent 6. Engine 15. Grease seal 24. Washer 33. Coupling flange securing bolt 42. Outer joint shell 51. Inner joint race16 7. Layshaft flexible coupling 16. Propeller shaft end 25. Needle roller 34. Coupling flange 43. Circlip 52. Inner joint shell
  17. 17. TORQUE CONVERTER AND 10. Splash guard 22. Bearing thrust ring 34. Differential housing 46. Differential locking clutch yoke 58. Gear lever bracket ITS DRIVE SYSTEM 11. Front axle drive shaft 23. Input shaft bearings 35. Rear axle differential gear thrust washer 47. Yoke stop bolt 59. Gear lever 12. Flange 24. Top gear 36. Rear axle drive shaft bearing 48. Locked differential warning light switch 60. Gear lever knob 13. Oil seal 25. Gear shift clutch hub 37. Rear axle differential gear 49. Boot 61. Gear shift clutch fork1. Driven gear 14. Oil drain plug 26. Gear shift clutch 38. Pinion 50. Spring 62. Spacer sleeve2. Differential bearings 15. Speedometer driven gear 27. Torque converter casing 39. Pinion thrust washer 51. Differential locking fork rod 63. Detent ball3. Spring washer 16. Speedometer drive gear 28. Low gear 40. Circlip 52. Front axle case cover 64. Detent spring bush4. Circlip 17. Plug, oil level inspection / top-up orifice 29. Low gear bush 41. Pinion shaft 53. Lock washer 65. Detent spring5. Differential locking coupling 18. Torque converter front cover 30. Input shaft 42. Spring washer 54. Lever shaft bush6. Differential carrier crown 19. Layshaft roller bearing 31. Rear cover 43. Front axle differential gear 55. Lever shaft I. Torque converter operating system7. Front axle drive shaft crown 20. Bracket, torque converter mount 32. Layshaft ball bearing 44. Suspension mounting bracket rubber 56. Differential locking lever8. Front axle drive shaft bearing 21. Input shaft bearing cover 33. Layshaft 45. Shaft, torque converter mount 57. Gear shift fork rod9. Oil slinger 17
  18. 18. TORQUE CONVERTER OPERATION 9. Low gear 21. Rear axle drive shaft 33. Front axle casing 45. Bracket, torque converter mounting DIAGRAM 10.Torque converter case 22. Bearing thrust ring 34. Circlip, front axle drive shaft bearing 46. Bracket, engine rear mounting 11. Input shaft rear bearing 23. Differential housing 35. Differential front bearing spring washer 12. Input shaft 24. Rear axle drive gear 36. Differential front bearing I. Top gear engaged 1. Grease seal 13. Torque converter rear cover 25. Pinion 37. Speedometer driven gear II. Low gear engaged 2. Thrust ring, input shaft front bearing 14. Layshaft 26. Differential pinion shaft 38. Speedometer drive unit housing III. Low gear engaged, differential locked up 3. Front bearing cover 15. Layshaft rear bearing 27. Differential pinion shaft circlip 39. Layshaft front bearing 4. Input shaft front bearing 16. Differential rear bearing 28. Spring washer 40. Gearbox 5. Torque converter front cover 17. Rear axle drive shaft retaining ring 29. Driven gear 41. Coupling 6. Top gear 18. Rear axle drive shaft bearing 30. Differential front bearing circlip 42. CV joint 7. Gear engagement clutch hub 19. Oil slinger 31. Differential lock coupling 43.Torque converter 8. Gear engagement clutch18 20. Rear axle drive shaft flange 32. Front axle drive shaft 44. Shims
  19. 19. VAZ - 21213REAR AXLE 9. Bearing locking collar 19. Breather 29. Oil seal splash guard 39. Thrust plate, half-shaft bearing 10. Rear axle beam flange 20. Pinion 30. Propeller shaft securing flange 40. Rear brake backplate1. Road wheel cap 11. Half-shaft oil seal 21. Crown wheel 31. Nut 41. Rear brake shoe2. Brake drum - to - wheel securing bolt 12. Coil spring cup 22. LH halfshaft 32. Oil baffle 42. Friction disc3. Oil deflector 13. Rear axle beam 23. Halfshaft gear 33. Pinion, final drive 43. Half-shaft flange4. Brake drum 14. Suspension bar securing bracket 24. Rear axle reduction gear casing 34. Differential pinion shaft 44. Bearing nut lockplate5. Brake drum iron ring 15. Half-shaft guide 25. Drive gear shim 35. Half-shaft gear thrust wsher 45. Bearing cover securing bolt6. Wheel cylinder 16. Differential bearing nut 26. Bearing spacer sleeve 36. Differential case7. Brake bleed nipple 17. Differential bearing 27. Bearing, pinion 37. RH halfshaft8. Half-shaft bearing 18. Differential bearing cover 28. Oil seal, pinion 38. Bracket to secure suspension components 19
  20. 20. FRONT AXLE 8. Drain plug 18. Oil seal splash guard 28. Inner joint shell, RH halfshaft 38. Oil seal 9. Casing lower cover 19. Pinion flange 29. Breather 39. Differential bearing cover 1. Differential case 10. Casing cover 20. Flange securing nut 30. RH bracket, front axle 40. Adjuster nut lockplate 2. Differential pinion 11. Bracket, engine front mounting 21. Road wheel drive inner joint 31. Drive gear shim 3. Differential pinion shaft 12. Front axle securing stud 22. Inner joint bearing 32. Bearing oil deflector 4. Half-shaft gear 13. Front axle securing bracket, LH 23. Bearing locating ring 33. Half-shaft gear thrust washer 5. Crown wheel 14. Pinion bearings 24. Spring washer 34. Filler plug 6. Bearing cover retaining stud 15. Pinion, final drive 25. Circlip 35. LH half-shaft, inner joint shell 7. Front axle casing 16. Spacer sleeve 26. Differential bearing adjuster nut 36. Inner joint shell bearing cover20 17. Pinion oil seal 27. Differential bearing 37. Splash guard, joint shell oil seal

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