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Craig Technologies Aerospace and Defense Manufacturing Center Overview


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Craig Technologies Aerospace and Defense Manufacturing Center Overview

  2. 2. c06 A Company Economically Disadvantaged Woman-Owned Woman-Owned Service-Disabled Veteran-Owned Veteran-Owned Minority-Owned Small Disadvantaged Business AS9100C and ISO 9001 Certified Compliant with NISPOM Guidelines ITAR Compliant Government-Approved Financial Accounting System The Craig Technologies Difference 2 Our core company values of Family.Integrity.Loyalty.Passion.Community® ensure that every Craig Technologies employee will deliver quality and value in our products and services while listening and actively responding to customer needs.
  3. 3. c06 A Company • Software Design and Development • Systems Engineering and Integration • Multidisciplinary Engineering • Training and Courseware Development • Modeling & Simulation • Information Technology Support • Integrated Logistics Support • Research & Development • Program Support One-Source Solution 3 Engineering | Technical Solutions* • Precision Machining and Fabrication • Specialty Manufacturing • Avionics • Test and Evaluation • Reverse Engineering • Design Manufacturing/Maintenance, Repair and Overhaul (M/MRO) *More information furnished upon request. We are a full-service facility all under one roof that designs, manufactures, repairs and integrates complex mechanical and electronic hardware. Aerospace and Defense Manufacturing Center (ADMC)
  4. 4. c06 A Company 4 Corporate Culture • Founded in 1999 • Associates in 21 states supporting work Headquartered in Cape Canaveral, FL • Regional business office in Washington, DC Our Founder/CEO, Carol Craig, uses her engineering and aviation background to provide a unique combination of problem solving and situational awareness to all aspects of the customer process. She stays involved to monitor the progression and success of each project.
  5. 5. c06 A Company Nationwide Reach Craig Technologies associates serve a variety of customers nationwide. Our depth and breadth is demonstrated by our geographic, customer and capability diversity. Headquarters Corporate Offices Customer Sites Kirtland AFB Cambridge Patrick AFBHurlburt Field AFB Cape Canaveral Ft. Meade Arlington Patuxent River Suffolk Ft. Eustis NASA Langley Research Center NASA Goddard Space Flight Center Manassas NorfolkFt. Knox Ft. Leavenworth Ft. Rucker NASA Marshall Space Flight Center Mechanicsburg New Cumberland NASA Ames Research Center Pittsfield Dobbins AFB Aberdeen Proving Ground NASA Kennedy Space Center Cape Canaveral AFS Louisville Palo Alto Hill AFB Vandenberg AFB Orlando Selfridge ANGB Houston Phoenix New Albany North Aurora Idaho Falls Washington D.C. Oriskan y
  6. 6. c06 A Company 6 Customer Base US Navy • US Navy Naval Air Warfare Center Aircraft Division (NAWCAD) • US Navy Naval Sea Systems Command (NAVSEA) • US Navy Commander Operational Testing & Evaluation (COMOPTEVFOR) • US Navy Space and Naval Warfare Systems (SPAWAR) • US Navy Naval Air Systems Command (NAVAIR) US Marines • US Marine Corps College of Continuing Education (CCE) • US Marine Corps Systems Command Program Manager for Training Systems (PMTRASYS) US Army • US Army Combined Arms Center - Training (CAC-T) • US Army Mission Command (MCCoE) • US Army Training and Doctrine Command (TRADOC) • US Army Capabilities Integration Center (ARCIC) US Air Force • US Air Force Space Command (AFSPC) • US Air Force Special Operations Command (AFSOC) • US Air Force Technical Applications Center (AFTAC) • US Air Force Institute of Technology (AFIT) • US Air Force Materiel Command (AFMC) • US Air Force Reserve 94th Airlift Wing, Dobbins AFB Other Agencies • Department of Transportation (DOT) • Department of Veterans Affairs (VA) Other DoD • Defense Logistics Agency (DLA) • Defense Information Systems Agency (DISA) • Defense Enterprise Computing Center (DECC) Mechanicsburg • National Guard Bureau NASA • NASA Ames Research Center • NASA Kennedy Space Center • NASA Langley Space Center • NASA Marshall Space Flight Center • NASA Goddard Space Flight Center Commercial • ATK • Boeing • Conoco Philips • GE Aviation • Harris • Industrial Lighting Products • Lockheed Martin • Matrix Composites • PaR Systems, Inc. • Port Canaveral • Rocket Crafters, Inc. • Siemens Energy • Sierra Nevada Corporation • Space Systems / Loral LLC • SpaceX • Teledyne Brown Engineering • Toshiba • Vencore
  7. 7. c06 A Company 7 Quality Team and Processes ISO9001:2008 | AS9100 Rev. C FM583352 Manufacture and assembly of precision machined components FM583353 Provision of full life-cycle systems development Customer Approvals and Certifications *NADCAP Accreditation in progress
  8. 8. c06 A Company Full Lifecycle Integration 8 Craig Technologies supports your projects from concept to real-world application or any scalable solution in-between. We provide technical services, analysis, and business support for projects large and small. We engineer, validate, and integrate software systems to match the capability of custom hardware platforms. We manufacture, maintain, repair and overhaul to extend the life of mission-critical systems. We design, prototype, manufacture, and perform final acceptance testing for a wide variety of avionics and electromechanical systems and components. REQUIREMENTS DEFINITION AGILE ENGINEERING M/MRO VERIFICATION & TESTING
  9. 9. c06 A Company Under One Roof 9 Craig Technologies’ consolidated design-to-production capability provides a quick and cost-effective solution to any priority need by supporting multiple product lines under one roof at our 161,000 sq. ft. facility in Cape Canaveral, FL. Our team is supported by an inventory of over 2,000 pieces of manufacturing, test and specialty laboratory equipment.
  10. 10. c06 A Company 10 Precision Machining and Fabrication • CNC Turning and Milling • CNC Sheet Metal Fabrication • EDM Wire and Sinker Machining • Waterjet Cutting • Welding and Brazing Specialty Manufacturing • CNC Tube Bending • Composites • Hydraulic and Pneumatic Systems • Corrosion Control Avionics • Cable and Harness Fabrication • Digital and Analog Electronics Testing • Antenna and Transmitter Characterization • Control Panel Fabrication and Assembly Test and Evaluation • Non-destructive Evaluation (NDE) • CMM, VCMM Quality Inspection • Materials and Process Evaluation • Class 100,000 Clean Room Assembly and Testing • Environmental Testing Reverse Engineering • Test and Evaluation (Destructive and Non-destructive) • Modeling • Remanufacture • Acceptance Testing Design • Requirements Development • Proof of Concept • Prototype Development • Test Planning • Acceptance Testing >> ALL UNDER ONE ROOF << Full Scope of Services
  11. 11. c06 A Company 11 Precision Machining and Fabrication • Automatic Tube Welding (Astro Arc) • Tungsten-Inert Gas (TIG) Welding (Automated and Manual) • Resistance Welding (Spot) • Plasma Arc Cutting • Shield Metal Arc Welding (SMAW) • Metal Inert Gas (MIG) Welding • Induction Brazing (Manual and Vacuum Bell Jar) • Painting and Alodine (Chem Film) Treatment (MIL-C-5541) • Salt Fog Test •5-Axis CNC Mill •4-Axis CNC Mill •EDM Wire and Sinker •Tsugami Screw Machine •CNC Lathe •3D Modeling Printer •Manual Mills, Lathes Precision Machining Welding, Brazing and Corrosion Control Craig Technologies can machine a wide selection of materials from hardened metals such as Inconel® and titanium to processing of composites from Kevlar® and fiberglass, using the latest in CNC equipment and SOLIDWORKS, Mastercam, and GibbsCAM® software.
  12. 12. c06 A Company Satellite Parts - Fabrication of complex and satellite transmission devices requires the use of multiple high tolerance CNC tools: • EDM Wire • EDM Plunge • 5-Axis Vertical Milling • Multi-Axis Turning • CMM Inspection • Laser marking • Chemical Conversion Coatings • High Emissivity Primer Project Highlight 12
  13. 13. c06 A Company Gaseous Nitrogen Purge Quick Disconnects - Fabrication and assembly of nitrogen purge disconnects requires the use of multiple disciplines: • CNC Machining • Complex Component Assembly • CMM FAI Inspection • Chemical Conversion Coatings • Anodizing • Electron beam welding • Precision cleaning Project Highlight 13
  14. 14. c06 A Company T-0 Frangible Bolts (Flight Hardware) - Fabrication requires the use of multiple disciplines: • CNC Machining • NDE (Dye Penetrant) • Tensile Testing • Anodizing • CMM FAI Inspection Project Highlight 14 • Fracture Critical Certified
  15. 15. c06 A Company 15 Specialty Manufacturing Oven and Furnace • Material ranging from 1/8” to 3” • CNC Hydraulic and Manual Benders • Infrared Vector Scanner • High Pressure Hydrostatic Testing • Titanium Tube Autofrettage Treating to 20,000 psi • Three-Axis CNC Bender • Automatic Tube Welding (Astro Arc) • Autoclave 5’ x 9’ Chamber, 650F, 29.9” Hg Vacuum to 125 psi • Grieve Oven 72” x 72” x 117” - operating to 1250F • Lunaire Vacuum Oven 48” H x 48” W x 48” D +300o F Operating Temperature at x10-5 Torr Vacuum • Tenney Programmable Oven (Located in Class 100,000 Clean Room) 24” H x 28” W x 40” D -240 to +195o Fahrenheit Operating Temperature Craig Technologies has the ability to design and fabricate tubes to your specifications or CAD 3D Models for cryogenics, hydraulics and high pressure systems. We can manufacture various composite structures, and stress relieve materials to meet your industry needs and specifications. Tube Fabrication
  16. 16. c06 A Company High Pressure Fluid Control Panels - Fabrication of multiple media pneumatic/hydraulic fluid distributions systems requires the use of multiple disciplines: • AWS Welding • CNC Machining • CNC Tube Bending • Component Assembly • Chemical Conversion Coatings Project Highlight 16
  17. 17. c06 A Company 17 Avionics Temperature and Humidity Controls: Avionics Lab environment is controlled through the use of steam injectors to maintain temperature and humidity at 72 degrees and between 40%-60% RH Battery Backup Power (Uninterruptible Power System): UPS Power supplies steady voltages to test equipment to prevent damage to hardware under test in the event that commercial power is lost Craig Technologies’ electronics M/MRO Avionics Lab has the environmental controls in place to keep your system or end item safe during every phase of incoming inspection, test, tear down and repair. Our team is fully capable of completing the most stringent qualification or acceptance test procedure.
  18. 18. c06 A Company 18 Wire Harness Manufacture and Test Types of Harnesses: HO (power), ML (data), and RF (semi rigid) Connectors: General purpose, rectangular, high density, miniature, power, commercial, coax (TNC, SMA, HN and Tri-axial) Terminations: Stripping (thermal and mechanical), soldering (NASA STD – 8739.4, NHB 5300 and MIL-STD 454), crimping, butt and parallel splices up to 2/0 AWG Contacts & Terminals: From 32 AWG up to 4/0 AWG, flag terminals up to 4/0 AWG Mechanical: -500 to +25,000 lbs for pull test requirements to certify/verify good crimps/splices (performed on test samples) Testing: DC Hipot (manual to 3000 Volts Direct Current (VDC) and automatic to 1500VDC), Alternating Current (AC) dielectric (manual to 3000 VAC), continuity (manual and automatic). Automatic testing is performed on DIT-MCO 9503-12B analyzer. Chemical Mix Crib: OSHA approved laboratory vent hoods, two multiple ovens for elevated temperature chemical cures, and a deaeration station for performing certified processes such as conformal coating, staking, bonding, potting, etc.
  19. 19. c06 A Company 19 Project Highlights Space Craft Wire Harnesses- Fabrication of variable configurations to include developmental flight and Ground Support Equipment (GSE) cable: • Terminations • Molding • Potting • Testing
  20. 20. c06 A Company • Real time radiography • Computed Tomography • Boroscope Inspection • Dye Penetrant • Magnetic Particle • Ultrasonic and Eddy Current 20 Test & Evaluation • Non-contact Video Coordinate Measurement Devices • Optical Comparators • Mass Spectrometer Leak Detection: Five stations for helium trace gas measurement. • Multiple CMM systems up to 86” x 46” x 36” Advanced Non-Destructive Evaluation (NDE) Inspection
  21. 21. c06 A Company Vibration Testing: Two independent Vibration stations rated to 6,000 lbs force Thermal Testing: Multiple thermal test stations including the ability to enclose the vibration station in a thermal test chamber for full environmental testing High Pressure Test Cell: Capability to perform static pneumatic proof pressure testing up to 10,000 psi. The cell is contained within blast walls for safety RF Shielded Room: Used to isolate the Unit Under Test (UUT) from any stray RF signals generated by local television (TV) stations, radio transmissions, etc. to ensure these signals are not interfering with the UUT circuitry during testing/evaluation Anechoic Chamber: Frequency Range – 1.8 GHz to 40 GHz (S, C, X, and Ku) 21 Test & Evaluation
  22. 22. c06 A Company 22 Test & Evaluation Inorganic materials: Viscosity, nonvolatile residue (NVR), specific gravity, and acidity Metallurgy: Optical microscopy, detailed hardness testing, and non-destructive testing using Dye/Fluorescent Penetrant Inspection (FPI), X-ray radiography and ultrasonic inspection techniques Corrosion parameters: Salt Fog test, analyzing heat treated materials Craig Technologies performs materials-related evaluations and assists in failure analysis of hardware. The M&P Laboratory has the capability to evaluate chemical, physical, and mechanical properties of materials, as well as perform shelf life and acceptance testing of the various materials used in manufacture and repair.
  23. 23. c06 A Company 23 Test & Evaluation Clean Room and Clean Work Area Capabilities: 100,000 class Clean Room, certified to Federal Standard 209 Physical chemistry of paints and chemicals: Fourier Transform Infrared (FTIR) Spectrophotometer (with microscope), Ultraviolet (UV) visible spectrophotometer Electrical testing: Resistivity chamber, Hipotronics Model No. D125/S meter, and other industry standard electrical current measuring meters Instron Materials Testing: Machines capable of testing tension, compression, flexure, peel, shear and friction used for material qualification testing and for force vs. deflection testing on hardware details (variable compression with maximum of 45,000 pounds)
  24. 24. c06 A Company 24 Project Highlights Antenna characterization testing – Utilized anechoic chamber for developmental omni-directional and medium gain spacecraft and ground antenna: • S-band characterization for beam shape and gain • Transmit: 2200-2290 MHz / Receive: 2025 - 2210 MHz • Complete test report with setup, data and calibration information
  25. 25. c06 A Company Reverse Engineering and Analysis 25 MATERIALS AND PROCESSING (M&P) CROSS-REFERENCE NON- DESTRUCTIVE EVALUATION (NDE) LAB DESIGN TEAM GEOMETRIC DIMENSIONING AND TOLERANCES APPLICATION SUBMIT ENGINEERING PACKAGE TO CUSTOMER SUBMIT PACKAGE TO MFG. Identify material, temper, finish Known/suspected application materials Analyze hidden features and material properties Incorporate data and scanned model; Note observations, suggestions and improvement areas for future parts Ensure proper form, fit and function Approval Create replacement part; Inspection and quality control DELIVER PART TO CUSTOMER RECEIVE OBSOLETE OR DMS PART YES NO We address obsolete platforms and Diminishing Manufacturing Sources and Material Shortages (DMSMS) with component MRO, reverse engineering, and fabrication of hard-to-find parts.
  26. 26. c06 A Company Project Highlight 26 Electronic Switches • Test, disassemble and evaluate (TD&E) • RF Board reverse engineering and replacement Receiver Matrix • Reverse engineer and new build • TD&E Rotary Joint • Disassemble and Evaluate • Reverse engineer test fixture for acceptance Matrix Assembly • Test, disassemble and evaluate (TD&E) • RF Board reverse engineering and replacement Photo: US Army
  27. 27. c06 A Company Complete Value Stream 27 Craig Technologies can support your needs whether you require an individual capability or an integrated system solution. AVIONICS PRECISION MACHINING ASSEMBLY AND TESTING INSPECTION SPECIALTY MFG NDT AND EVALUATION DESIGN ENGINEERING • M/MRO • NEW PRODUCT ENTRY • REVERSE ENGINEERING • CONTRACT MANUFACTURING
  28. 28. 321.613.5620 @CraigTechInc @CTADMC Craig Technologies Craig Technologies CraigTechVideos CraigTechInc Rev. 03/15 A Company