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BIOEN2: Bioenergy Crop
Production, Handling & Logistics
   Dennis Pennington – Michigan State University Extension
Agenda
• Overview of BION2: Bioenergy Crop
  Production and Harvesting

• Research data from MI

• Handling and logistics
BIOEN2: Bioenergy Crops
2.1 Analyzing the economics of bioenergy crop
production
• Cost-benefit analysis in farm decision-making
• Bioenergy crop budgets
• Analyzing potential markets
• Federal and state incentive programs for
  production of biomass
BIOEN2: Bioenergy Crops
2.2 Bioenergy Crop Production: a crop by crop
analysis
• Crop production
  – 19 fact sheets
  – Crop Comparison Matrix
• Energy Potential Box
BIOEN2: Bioenergy Crops
2.3 Bioenergy Crop Production Sustainability
Factors
• Landscape diversity
• Carbon Offset Markets
• Life Cycle Analysis
• Sustainable Management
Switchgrass
                                            Biofuel Productivity Trial
                            Variety Trial


    Miscanthus
Establishment Trial

               Crop by Crop Analysis

                           Michigan Data

         Switchgrass Agronomy Trial
Biofuel Productivity Plot Locations
                  • 2009 (6)
                    – Antrim, Barry, Cass, Isab
                      ella, Kalamazoo, Sagina
                      w
                  • 2010 (5)
                    – Alger, Ottawa, Presque
                      Isle, Clinton, St. Joseph
                  • 2011 (7)
                    – Wayne, Kent, Muskegon,

                      Osceola, Otsego, Branch,
                      Lapeer
Funding Partners
Crops
Perennial                Annual
• Switchgrass            • Forage sorghum
• Miscanthus             • Sweet sorghum
• Indiangrass            • Energy sorghum
• Big Bluestem               – Photoperiod sensitive
• Little Bluestem            – Non-PS
• Prairie Cordgrass      •   Corn
• Reed Canarygrass       •   Canola
                         •   Oriental mustard
                         •   Sunflower
                         •   Soybean
                         •   Pennycress
Wildlife damage
Frost damage on switchgrass
Lodging




Sweet sorghum – Clinton County
August 6, 2010
Lodging

                Cass County
                November 9, 2010




          Big Bluestem             Indiangrass
Weed Control




Sunflowers (and ragweed!) – Clinton Co.
             June 1, 2010
Cass County (Edward Lowe
                           Foundation)

                                              2010                      2011

                                      Yield1 Ethanol2 Yield1 Ethanol2

    Switchgrass                        3.57        303.5         7.28      618.8 a

    Indiangrass                        5.02        426.7         6.97      592.5 ab

    Miscanthus                         3.77        320.5         6.56      557.6 ab

    Big Bluestem                       3.07        261.0         3.43      291.6 b

1 tons of dry matter/acre
2 tons/acre X 85 gal/ton = gal of ethanol/acre
3 Ethanol yield calculated at 2.8 gallons per bushel for corn grain.
Kellogg Biological Station
                                   2009                                2010                 2011
                             Yield1 Ethanol2                     Yield1 Ethanol2   Yield1      Ethanol2
    Canola (lbs/a)              -        -                       121.6       -     467.4          -
    Oriental mustard (lbs/a)    -        -                          -        -     179.3          -
    Sweet Sorghum            13.37 1136.5                         7.66     651.1    7.32        622.2
    Energy sorghum (PS)         -        -                        8.53     725.1    7.64        649.4
    Energy sorghum (non-PS)     -        -                        10.9     924.0    7.55        641.8
    Switchgrass                 -        -                        4.42     375.7    5.31        451.4
    Miscanthus                  -        -                        4.4      373.2    7.80        663.0
    Indiangrass                 -        -                        3.5      300.9    4.60        391.0
    Big bluestem                -        -                        2.6      221.9    2.51        213.4
    Little bluestem             -        -                          -        -      1.48        125.8
    Reed Canarygrass            -        -                        1.9      163.2    2.53        215.1
    Forage sorghum            6.63     563.6                      4.9      418.2    4.16        353.6
    Corn grain               108.3 303.24                           -        -        -           -
    Corn stover               3.13     266.1                        -        -        -           -
1 tons of dry matter/acre
2 tons/acre X 85 gal/ton = gal of ethanol/acre
3 Ethanol yield cacluated at 2.8 gallons per bushel for corn grain.
Energy Sorghum
        High Biomass Sorghum       Photoperiod Sensitive Sorghum




12-13 foot tall                14-15 foot tall
Produced seed head             No seed head
10.87 tons DM per acre         8.53 tons DM per acre
KBS                            KBS
Ottawa County (GVSU)

                                       2010            2011
                                  Yield1 Ethanol2 Yield1 Ethanol2
Switchgrass                         1.9        161.5        6.48      550.8
Miscanthus                         2.88        244.8        8.96      761.6
Sweet Sorghum                       6.7        572.1           -        -
Corn grain                         68.0        190.4           -        -
Corn stover                         3.6        303.5           -        -

1 tons of dry matter/acre
2 tons/acre X 85 gal/ton = gal of ethanol/acre
3 Ethanol yield cacluated at 2.8 gallons per bushel for corn grain.
Ottawa County (GVSU)
Miscanthus Establishment
• Purpose: compare transplants started in
  greenhouse to planting bare rhizomes in non-
  irrigated soil
• Treatments:
  – m-root = bare root planted directly in soil
  – m-trans = live plant grown for 8 weeks in
    greenhouse

                 In partnership with and funded by
                 the Energy Biosciences Institute at
                 the University of Illinois.
Miscanthus transplants
Miscanthus Establishment
                    35

                    30

                    25
Percent Mortality




                    20
                                                m-root
                    15
                                                m-trans
                    10

                    5

                    0
                           2009   2010   2011
Miscanthus Establishment
                    60

                                                              49.1
                    50

                    40                   37.1
Tillers per Plant




                                                35.6

                    30                                               m-root
                                                                     m-trans
                    20     18.6


                    10

                    0
                                  2009                 2010
Miscanthus Establishment
                                   25.0
Yield (Dry Matter Tons per Acre)




                                                                                              20.43
                                   20.0


                                   15.0                                               13.84


                                                                                                      m-root
                                                                              10.19
                                   10.0                                8.33                           m-trans
                                                                6.52

                                    5.0           3.72   3.98

                                           1.53

                                    0.0
                                            2009          2010          2011            Total
Switchgrass Variety Trial (KBS)
                                                         Yield (tons DM/acre)
                               Ecotype            Year 1         Year 2       Year 3
        Alamo                     L                  a            3.59         3.87
        Blackwell                 U                  a            4.51         4.67
        Cave-in-Rock              U                  a            4.22         4.48
        Dakota                    U                  a            1.71         1.81
        EG 1101                   L                1.44           2.42           -
        EG 1102                   L                2.18           4.08           -
        EG 2101                   U                0.94           2.41           -
        Kanlow                    L                  a            2.62         4.40
        NE28                      L                  a            2.53         2.47
        Shelter                   U                0.90           2.12           -
        Southlow                  U                  a            2.44         3.46
        Trailblazer               U                  a            2.25         2.30
aIn varieties established in 2009, yield data was not collected due to the fact that mowing was needed for weed control.
L=lowland ecotype (typically out produces upland, grown in southern states)
U=upland ecotype (better overwinter survival in northern states like Michigan)
Handling & Logistics




                Photo by J.E Doll, MSU
Biomass Feedstock Sources
                                                                                                      Amount needed
                                                                                                      to reach U.S.
                                                                                                      bioenergy goals
Forest

•   Logging residues
                                                              Forest
•   Excess timber (fuel treatments)
•   Fuel wood
•   Processing residues
•   Pulping liquors
                                                                       Agricultural

Agricultural

•   Crop residues
•   Grains                                                                            Total
•   Perennial Grasses
•   Woody crops
•   Food processing waste
                                                        0                  500                1000         1500
•   Municipal solid waste
                                                                          Million Dry Tons Per Year


                         Source: Biomass as Feedstock for a Bioenergy and Bioproducts Industry: The Technical
                         Feasibility of a Billion-Ton Annual Supply, U.S. Department of Energy and U.S. Department
                         of Agriculture, April 2005.
Density
125,000 acres      Physical
                   1000 lbs/(36” x 48” x 96”) = 10.42 lb/ft3




115,000 acres      Physical
                   56 lbs/1.24 ft3 = 45.16 lb/ft3
Biomass Field Day
Vonore, TN
October 2011
Two Material Handling Systems: Bales
Two Material Handling Systems: Bulk
So which system is better?
Bales                           Bulk
• More dense                    • Less dense - requires
• Easier for farmer to handle     packing equip for
• Cheaper at the farm end         transportation
                                • Saves de-twine, de-bale and
                                  chop operations at
                                  biorefinery
                                • Cheaper at biorefinery
Other issues
• Year round supply – can’t deliver all at harvest
• Storage on farm
  – Covered bales
  – Bunker silo
• Equipment cost – baler is much cheaper
Cellulosic Ethanol
• How close is it?
• 3-5 years?
• Poet Ethanol
  – Reduced energy use, enzyme costs, raw material
    requirements and capital expenses (Dec. 09)
       $4.13



       $2. 35
                            Photo by Dr. Cole Gustafson, NDSU
Cellulosic Ethanol
•   How close is it?
•   3-5 years?
•   Genera Energy
•   $1.65 cash costs + $0.30 capital costs




         $2. 00
http://fyi.uwex.edu/biotrainingcenter/



   Questions?

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Bioenergy crop productionhandling pennington

  • 1. BIOEN2: Bioenergy Crop Production, Handling & Logistics Dennis Pennington – Michigan State University Extension
  • 2. Agenda • Overview of BION2: Bioenergy Crop Production and Harvesting • Research data from MI • Handling and logistics
  • 3. BIOEN2: Bioenergy Crops 2.1 Analyzing the economics of bioenergy crop production • Cost-benefit analysis in farm decision-making • Bioenergy crop budgets • Analyzing potential markets • Federal and state incentive programs for production of biomass
  • 4. BIOEN2: Bioenergy Crops 2.2 Bioenergy Crop Production: a crop by crop analysis • Crop production – 19 fact sheets – Crop Comparison Matrix • Energy Potential Box
  • 5. BIOEN2: Bioenergy Crops 2.3 Bioenergy Crop Production Sustainability Factors • Landscape diversity • Carbon Offset Markets • Life Cycle Analysis • Sustainable Management
  • 6. Switchgrass Biofuel Productivity Trial Variety Trial Miscanthus Establishment Trial Crop by Crop Analysis Michigan Data Switchgrass Agronomy Trial
  • 7. Biofuel Productivity Plot Locations • 2009 (6) – Antrim, Barry, Cass, Isab ella, Kalamazoo, Sagina w • 2010 (5) – Alger, Ottawa, Presque Isle, Clinton, St. Joseph • 2011 (7) – Wayne, Kent, Muskegon, Osceola, Otsego, Branch, Lapeer
  • 9. Crops Perennial Annual • Switchgrass • Forage sorghum • Miscanthus • Sweet sorghum • Indiangrass • Energy sorghum • Big Bluestem – Photoperiod sensitive • Little Bluestem – Non-PS • Prairie Cordgrass • Corn • Reed Canarygrass • Canola • Oriental mustard • Sunflower • Soybean • Pennycress
  • 11. Frost damage on switchgrass
  • 12. Lodging Sweet sorghum – Clinton County August 6, 2010
  • 13. Lodging Cass County November 9, 2010 Big Bluestem Indiangrass
  • 14. Weed Control Sunflowers (and ragweed!) – Clinton Co. June 1, 2010
  • 15. Cass County (Edward Lowe Foundation) 2010 2011 Yield1 Ethanol2 Yield1 Ethanol2 Switchgrass 3.57 303.5 7.28 618.8 a Indiangrass 5.02 426.7 6.97 592.5 ab Miscanthus 3.77 320.5 6.56 557.6 ab Big Bluestem 3.07 261.0 3.43 291.6 b 1 tons of dry matter/acre 2 tons/acre X 85 gal/ton = gal of ethanol/acre 3 Ethanol yield calculated at 2.8 gallons per bushel for corn grain.
  • 16. Kellogg Biological Station 2009 2010 2011 Yield1 Ethanol2 Yield1 Ethanol2 Yield1 Ethanol2 Canola (lbs/a) - - 121.6 - 467.4 - Oriental mustard (lbs/a) - - - - 179.3 - Sweet Sorghum 13.37 1136.5 7.66 651.1 7.32 622.2 Energy sorghum (PS) - - 8.53 725.1 7.64 649.4 Energy sorghum (non-PS) - - 10.9 924.0 7.55 641.8 Switchgrass - - 4.42 375.7 5.31 451.4 Miscanthus - - 4.4 373.2 7.80 663.0 Indiangrass - - 3.5 300.9 4.60 391.0 Big bluestem - - 2.6 221.9 2.51 213.4 Little bluestem - - - - 1.48 125.8 Reed Canarygrass - - 1.9 163.2 2.53 215.1 Forage sorghum 6.63 563.6 4.9 418.2 4.16 353.6 Corn grain 108.3 303.24 - - - - Corn stover 3.13 266.1 - - - - 1 tons of dry matter/acre 2 tons/acre X 85 gal/ton = gal of ethanol/acre 3 Ethanol yield cacluated at 2.8 gallons per bushel for corn grain.
  • 17. Energy Sorghum High Biomass Sorghum Photoperiod Sensitive Sorghum 12-13 foot tall 14-15 foot tall Produced seed head No seed head 10.87 tons DM per acre 8.53 tons DM per acre KBS KBS
  • 18. Ottawa County (GVSU) 2010 2011 Yield1 Ethanol2 Yield1 Ethanol2 Switchgrass 1.9 161.5 6.48 550.8 Miscanthus 2.88 244.8 8.96 761.6 Sweet Sorghum 6.7 572.1 - - Corn grain 68.0 190.4 - - Corn stover 3.6 303.5 - - 1 tons of dry matter/acre 2 tons/acre X 85 gal/ton = gal of ethanol/acre 3 Ethanol yield cacluated at 2.8 gallons per bushel for corn grain.
  • 20. Miscanthus Establishment • Purpose: compare transplants started in greenhouse to planting bare rhizomes in non- irrigated soil • Treatments: – m-root = bare root planted directly in soil – m-trans = live plant grown for 8 weeks in greenhouse In partnership with and funded by the Energy Biosciences Institute at the University of Illinois.
  • 22. Miscanthus Establishment 35 30 25 Percent Mortality 20 m-root 15 m-trans 10 5 0 2009 2010 2011
  • 23. Miscanthus Establishment 60 49.1 50 40 37.1 Tillers per Plant 35.6 30 m-root m-trans 20 18.6 10 0 2009 2010
  • 24. Miscanthus Establishment 25.0 Yield (Dry Matter Tons per Acre) 20.43 20.0 15.0 13.84 m-root 10.19 10.0 8.33 m-trans 6.52 5.0 3.72 3.98 1.53 0.0 2009 2010 2011 Total
  • 25. Switchgrass Variety Trial (KBS) Yield (tons DM/acre) Ecotype Year 1 Year 2 Year 3 Alamo L a 3.59 3.87 Blackwell U a 4.51 4.67 Cave-in-Rock U a 4.22 4.48 Dakota U a 1.71 1.81 EG 1101 L 1.44 2.42 - EG 1102 L 2.18 4.08 - EG 2101 U 0.94 2.41 - Kanlow L a 2.62 4.40 NE28 L a 2.53 2.47 Shelter U 0.90 2.12 - Southlow U a 2.44 3.46 Trailblazer U a 2.25 2.30 aIn varieties established in 2009, yield data was not collected due to the fact that mowing was needed for weed control. L=lowland ecotype (typically out produces upland, grown in southern states) U=upland ecotype (better overwinter survival in northern states like Michigan)
  • 26. Handling & Logistics Photo by J.E Doll, MSU
  • 27. Biomass Feedstock Sources Amount needed to reach U.S. bioenergy goals Forest • Logging residues Forest • Excess timber (fuel treatments) • Fuel wood • Processing residues • Pulping liquors Agricultural Agricultural • Crop residues • Grains Total • Perennial Grasses • Woody crops • Food processing waste 0 500 1000 1500 • Municipal solid waste Million Dry Tons Per Year Source: Biomass as Feedstock for a Bioenergy and Bioproducts Industry: The Technical Feasibility of a Billion-Ton Annual Supply, U.S. Department of Energy and U.S. Department of Agriculture, April 2005.
  • 28. Density 125,000 acres Physical 1000 lbs/(36” x 48” x 96”) = 10.42 lb/ft3 115,000 acres Physical 56 lbs/1.24 ft3 = 45.16 lb/ft3
  • 29. Biomass Field Day Vonore, TN October 2011
  • 30. Two Material Handling Systems: Bales
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  • 41. Two Material Handling Systems: Bulk
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  • 50. So which system is better? Bales Bulk • More dense • Less dense - requires • Easier for farmer to handle packing equip for • Cheaper at the farm end transportation • Saves de-twine, de-bale and chop operations at biorefinery • Cheaper at biorefinery
  • 51. Other issues • Year round supply – can’t deliver all at harvest • Storage on farm – Covered bales – Bunker silo • Equipment cost – baler is much cheaper
  • 52.
  • 53. Cellulosic Ethanol • How close is it? • 3-5 years? • Poet Ethanol – Reduced energy use, enzyme costs, raw material requirements and capital expenses (Dec. 09) $4.13 $2. 35 Photo by Dr. Cole Gustafson, NDSU
  • 54. Cellulosic Ethanol • How close is it? • 3-5 years? • Genera Energy • $1.65 cash costs + $0.30 capital costs $2. 00

Editor's Notes

  1. This slide needs work. Calculations are in question.