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BCAL Corporate Deck


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Best & Crompton Apparels (BCAL), a subsidiary of Best & Crompton Engg. Limited, specializes in engineered apparels for Sports-wear, Performance-Wear and Fashion-wear.

With state of the art manufacturing unit at Arakonam, BCAL, is equipped to work on a wide range of Products that includes Moisture Wicking Polyester garments (both Circular & Warp Knits), Cotton, Nylon, Lycra and other blends.

The facility has an annual installed capacity of 10 Mln garments (on a single shift basis) with added facilities including specialized printing, embroidery and a skillful sampling unit.

Best & Crompton Apparels Limited has partnered with leading manufacturers of Polyester knitted fabrics, Polar fleece, PU coated and laminated fabrics from South East Asia to bring you the best technology in fashion. The partnership has also helped in building our competency in engineering products with features such as supreme moisture management, breathability, engineered fit, ideal weight, free flowing drape. And with easy wash n wear properties.

BCAL also specializes in working with Specialty Polyester Yarns like Cotton touch, Silk like ultra soft touch with rich sheen, Linen Look Fancy effect, Wool Like Warmth retaining and many more myriad combinations.

The team of in-house designers at BCAL is fully geared to bring out flamboyant range of fashion designs always in tune with ever changing sartorial trend.

BCAL has been catering to some well known brands - such as Decathlon, Adidas, Puma, Reebok, Fila, Conbipel - to name a few.

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BCAL Corporate Deck

  1. 1. Welcome to the Corporate Presentation of Best & Crompton Apparels Limited
  2. 2. Our Vision Being globally competitive manufacturer of technology and fashion driven apparel products Our Business Drivers <ul><li>Trustworthiness </li></ul><ul><li>Integrity </li></ul><ul><li>Fairness </li></ul><ul><li>Caring </li></ul><ul><li>Transparency </li></ul>
  3. 3. Our Background <ul><li>Best & Crompton Apparels (BCAL) is a subsidiary of Best & Crompton Textiles & Apparels Ltd. (BCTAL) </li></ul><ul><li>Busana Apparels Group (BAG), Indonesia are partners in this venture (BCAL). Busana are the largest apparel exporters from Indonesia. </li></ul>Best & Crompton Engineering Ltd. (BCEL) BCTAL TEXMACO BAG Technical Support BCAL Partners
  4. 4. Our Partner BUSANA APPARELS <ul><li>Indonesia’s largest apparel exporter with exports over USD 225 million. </li></ul><ul><li>Diversified product ranging casual shirts, pants, shorts, jeans wear, knit wear for both men and women. </li></ul><ul><li>17 state-of-the-art Garment factories - 7,000 machines – capacity of 28 million pieces per annum. </li></ul><ul><li>Key customers include: </li></ul>
  5. 5. Our Partner TEXMACO / POLYSINDO FIBRE <ul><li>Gross capacity of 1 million tonnes of Purified Terephthalic Acid (“PTA”) – the principal component in the manufacture of polyester fibres. </li></ul><ul><li>Vertically integrated polyester manufacturing </li></ul><ul><li>facility (PTA to Garments) makes TEXMACO one </li></ul><ul><li>of the largest in the world. </li></ul>
  6. 6. Our Partner TEXMACO / POLYSINDO <ul><li>Product mix – Yarns are available in semi-dull, full dull, optical white, cationic dyeable, low pill/anti-pill, super bright, flame retardant, high shrinkage co-polymer, anti-bacterial and moisture wicking yarns (cool dry). </li></ul><ul><li>Product range – Partially oriented yarn (POY), Full oriented yarn (FOY), Draw textured yarn (DTY), Differential shrinkage yarn (DSY), Spin-draw yarn (SDY). </li></ul><ul><li>Specialized micro filament yarns up to 0.5 dpf, excellent softness, suede touch, comfortable wearability. </li></ul>FILAMENT YARNS
  7. 7. Our Partner TEXMACO / POLYSINDO <ul><li>Leaders in polyester woven fabrics, polyester fleece, PU coated and laminated fabrics with technology from M/s. Helox AS of Norway. </li></ul><ul><li>Warp and weft knitted specialized polyester fabrics. </li></ul><ul><li>Amongst the top two manufacturers of “PERFORMANCE FABRICS”. </li></ul><ul><li>Product range has technically engineered features like ‘warm-to-weight-ratios’, air flow control factors, moisture management of wicking, stretch properties. </li></ul>FABRICS – WOVENS AND KNITS
  8. 8. Our Market Offerings <ul><li>TARGET SEGMENT MEN’s WOMEN’s </li></ul>Active Wear Polo Shirts, Tees Polo Shirts, Tees Sports Wear Track Suits, Golf Wear Knit Tops Performance Wear Fleece Jackets, Sweat Shirts Fleece Jackets Fashion Wear Shorts Tank Tops Leisure Wear Shorts <ul><li>TARGET MARKET </li></ul>- USA - European Union - ASEAN MARKET SEGMENTS
  9. 9. Our Market Offerings <ul><li>Functional clothing with special characteristics for: </li></ul><ul><li>Tie-ups with major Sports / Active and Performance wear brands for B2B relationships. </li></ul>MARKET SEGMENTS - Jogging - Cycling - Mountaineering - Trekking - Winter sports - Water sports - Motor sports - Expeditions etc.
  10. 10. Our Market Offerings- Fibres specific product, we offer FIBRE Natural Cellulosic Manmade Cotton Linen Viscose Modal Polyester Nylon
  11. 11. Our Market Offerings- Fabric Knit Jersey Pique Interlock & Rib Solid Y/D Solid Y/D Solid Pointelle & Variegated
  12. 12. Our Market Offerings- Fabric Structures we offer Jacquard Engineered Jacquard Engineered Pointelle Feeder Stripe 4 Track Design Birdseye Special Jacquard Rachel Engineered Nail Head Engineer Stripe Welted Full Jacquard Bi-Ply Mesh Honey Comb Auto Stripe Tipping Mini Jacquard Variegated Bi-Ply Double Tuck Feeder Stripe Full Fashion Float Jacquard Drop Needle Drop Needle Single Tuck Self Textured No Roll Double Knits Stretch Stretch Stretch Stretch Solid Single Knits Solid Solid Solid Solid   Collar Jacquard Rib Interlocks Pique Jersey Knitted Fabric & Product Types
  13. 13. Our Market Offerings- Engineered Apparel <ul><li>Engineered apparel </li></ul><ul><ul><ul><ul><ul><li>Polyester </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Poly-lycra </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Nylon </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Nylon lycra </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Product with Moisture management Properties </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Product with Wicking Properties </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>SEAMLESS’ performance product </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Product with various technical fibre blends </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Product with various technical yarn blends </li></ul></ul></ul></ul></ul>
  14. 14. Our Market Offerings- Cotton & Cotton Blends <ul><li>Cotton & Blends </li></ul><ul><ul><ul><ul><ul><li>100% Cotton </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>100% Linen </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>100% Viscose </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Cotton Spandex </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Viscose Spandex </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Cotton Modal & Other blends </li></ul></ul></ul></ul></ul><ul><li>Fabric </li></ul><ul><ul><ul><ul><ul><li>Jersey ( Solid, Auto, Feeder, Engineered) </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Pique ( Solid, Auto, Feeder, Engineered) </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Interlock </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>Rib </li></ul></ul></ul></ul></ul>
  15. 15. BCAL Product Development Dedicated Sampling Unit of 15,000 sq.ft. along with Design Studio in Chennai with following facilities: <ul><li>Forecast international trends and customize range planning. </li></ul><ul><li>Design and Sampling teams coordinated by Expats having international experience. </li></ul>Phase I: SAMPLING UNIT and DESIGN STUDIO
  16. 16. BCAL Product Development <ul><li>Warp and weft knitted specialized polyester fabrics. </li></ul><ul><li>Product range has technically engineered features like ‘warm-to-weight’ ratios, air flow control factors, moisture management of wicking, stretch properties. </li></ul><ul><li>50 Sewing machines that include Ultrasonic Sewing for cut and sew apparel. </li></ul><ul><li>6 head Embroidery machine. </li></ul><ul><li>‘ Heat Transfer’ printing machines. </li></ul>Phase I: SAMPLING UNIT and DESIGN STUDIO
  17. 17. BCAL Manufacturing START UP: Cut & Sew – April ’08 CAPACITY: 20 million garments (on 2 shift basis) INFRASTRUCTURE: Project spread over 25 acres land 1,00,000 sq.ft. built-up area Situated on the main road next to railway station Assured supply of trained local labour Hostel facility for better employee retention PRODUCT RANGE: Sports and Active wear – ‘Polo’ shirts, Tee shirts, Shorts, Track suits. Performance Jackets. FABRICS: Specialty fabrics in circular and warp knit Micro polyester fleece Phase I: MANUFACTURING UNIT, Arakonnam
  18. 18. BCAL Manufacturing Phase I: MANUFACTURING UNIT, Arakonnam <ul><li>Computer Aided Manufacturing ‘CAM’ </li></ul><ul><li>- Computer aided design (CAD), Computer aided spreading (CAS), </li></ul><ul><li>Automatic cutting (CAM) </li></ul><ul><li>- Computer controlled sewing machines </li></ul><ul><li>- Unit production system (UPS) </li></ul><ul><li>- Automatic workstations </li></ul>Equipment includes the following: <ul><li>Printing </li></ul><ul><li>- 6 colour specialized printing machines </li></ul><ul><li>- ‘Heat Transfer’ printing with sublimation inks </li></ul><ul><li>Embroidery </li></ul><ul><li>- 3 Embroidery machines (9 colours) each of 20 heads </li></ul><ul><li>Air-conditioning/Cooling </li></ul><ul><li>- Better working environment for the sewing and embroidery </li></ul><ul><li>sections </li></ul>
  19. 19. BCAL Manufacturing 300 acres land acquired for ‘SEZ’ project – in principle approval obtained. <ul><li>Casual bottoms – 12.0 million pcs. </li></ul><ul><li>Casual shirts – 12.0 million pcs. </li></ul>Printing, dyeing and embroidery facility for feeding above units. <ul><li>Track Suits - 6.0 million pcs. </li></ul><ul><li>Casual Polo shirts – 12.0 million pcs. </li></ul><ul><li>Performance and winter wear (Fleece Jackets) – 6.0 million pcs. </li></ul>Phase II: ‘SEZ’ HOSUR PROJECT – Textiles & Apparels
  20. 20. BCAL Manufacturing KNITTED FABRICS: Circular & warp knitting and – 10 Tons / day dyeing / finishing WOVEN FABRICS: Air jet weaving with continuous – 36 million mts. p.a. dyeing / finishing Phase II: ‘SEZ’ HOSUR PROJECT – Textiles
  21. 21. Our Major Customer’s Decathlon Puma Adidas Reebok Next Fila Carrefour Conbipel Levi’s Docker’s
  22. 22. Our Major Domestic Customer’s Puma Adidas Reebok Levi’s Docker’s Decathlon Conbipel Next
  23. 23. Thank You