Five things you shoud know before launching in China

David Alexander
David AlexanderFounder, CEO at Baysource Global

Five things private equity fund managers should consider before setting up a sourcing office in china

68 ACG > MERGERS&ACQUISITIONS July 2008
COMMUNITY COMMENTARY
Y
ou’ve just climbed in the taxi and are on
the way back to your hotel after the clos-
ing dinner with the principals of your lat-
est deal. As the lead in the deal process you’ve
spent months cultivating a relationship with the
owners,convincingthemthatoutofallthegroups
courting them, your firm was the best fit in terms
of culture, business philosophy and opportuni-
ties for future growth. With new resources in
place, one of the first priorities identified is im-
plementing a China strategy-something your firm
could certainly make happen. Right?
Firmswithmultiplefundsundermanagement
constantly consider the idea of opening a sourc-
ingofficeinChina,leveragingvolumeacrossmul-
tiple companies to drive costs down and margins
up. No brainer, right?
Not quite. There are actually a number of
considerations investors should make when de-
termining if such an investment is worthwhile.
The first, and perhaps most important con-
sideration is to make sure you can get to break-
even. For any business of scale, it conservative-
ly requires $1.5 million annually to operate a
functioning “in-house” sourcing office in China
today. This takes into account travel, relocation
costs, and salaries for just one expatriate staff
member and a Chinese support staff, which typ-
ically consists of sourcing individuals, project en-
gineers, quality inspectors, supply-chain coordi-
nators and the necessary administrative support.
This estimate does not even include the opportu-
nity cost of valuable human resources and set-
up dollars needed to get it up and running. In five
years, this means a firm will invest $7.5 million
in incremental fixed costs.
Be sure to double the timeline and halve the
payback.Settingupistheeasypart.Becomingop-
erationally efficient proves a little more elusive.
Expect your operations leader to be hands-on,
whichcouldaffecttimelinesonotherdomesticre-
structuring programs. On the ground support dur-
ing the nascent phase is critical to long-term ef-
fectiveness of the Far East operation. In reality, if
your goal is to achieve 20% savings (net of work-
ingcapitaladjustments)oncomponentsyouhave
to be able to push $8 million in projects through
each year for years two through five. Do you have
the $40 million in transfer projects to China from
U.S. manufacturers needed to get to break-even?
Ifnot,considerthevariablecostoptionofastrate-
gic sourcing partnership until such time that the
in-house volume justifies the investment.
Another consideration involves with whom
exactly you’re placing your trust. After purchas-
ing a valve and fitting company, you inherit “Bill”
who is quick to inform you that he has traveled to
China numerous times and has even learned a
few words of the local tongue. Single handedly,
he’s “saved the company millions” overseeing
outsourcing projects on behalf of the organiza-
tion. With more China experience than anyone
in the firm, he has impressed a number of part-
ners with his knowledge and has even volun-
teered to move to China to establish your opera-
tion. Who better, right?
Bill might be proficient with his industry-spe-
cific knowledge of say, castings and forging sup-
pliers, and may even have enough supply chain
knowledge to be dangerous. However, how his
ability to transfer his knowledge and experience
to other products and to the critical elements of
managing the new sourcing office can test his
learning curve (at best) and inhibit execution
speed.Whenyouconsiderotherdailyadministra-
tive duties such as recruiting, personnel issues,
financing and taxation details, not to mention
managing relationships with the Chinese and lo-
cal governments, there’s hardly anytime left for
sourcing. He has also relied heavily in the past on
his company’s quality personnel as well as those
extensive resources provided by the handful of
suppliers he’d worked with in China. Is Bill fully
preparedandqualifiedtomonitorthesequalityde-
tails for your other operations?
Bill has never set up a business from scratch,
let alone one in China, and probably lacks the
broader business acumen to get the China sourc-
ing company off the ground. Does Bill understand
the difference between a “Rep office” and a
WOFE (Wholly Owned Foreign Enterprise) and
the tax implications of each?
Running a China sourcing office is a broad-
based leadership role and requires solid general
management instincts and experience. If inte-
grated into the business effectively, the China
sourcing office will interface with all elements
of your U.S. operations. Bill’s a great nuts-and-
bolts guy but you need a heavy hitter.
A third consideration is location. Manufac-
turing expertise tends to cluster in China. Should
youreallybeinZhejiangorisGuangdongProvince
better suited for your products? You have heard
that manufacturing is moving North and West in
China. Should you be going there? What type of
product categories do you anticipate supporting
from your new office, now and five years from
now? What’s going on in the Mekong Delta? This
region in Southwest Vietnam where the Mekong
River meets the sea via distributaries could like-
ly be the preferred next low cost sourcing hub in
Asia.CouldCambodiaandLaosbeadditionallow-
cost frontiers? Many products are coming from
India lately. Maybe you should have an office in
Mumbai? Did Bill sign that five-year lease yet?
Just as important as what region to target, is
the question of what the Chinese government
A China Checklist
By David Alexander
BaySource Global’s president David Alexander spells out five things
investors should understand before launching in China.
06-09,65-70-ACG 6/11/08 9:32 AM Page 68
7 x 4.75
COMMUNITY COMMENTARY
thinks about your business. Regardless of the
aforementioned, China remains the low cost fac-
tory of the world today and will continue as such
for many years. Did you know however, that the
Chinese government has a clever system to en-
courage and/or discourage different industries
to manufacture in China? Big cost advantages
through generous VAT rebates can still be en-
joyed by companies in “encouraged” industries,
while VAT rebates for businesses now falling in
“discouraged” categories were eliminated last
year, with a generous one-week notice from the
central government in Beijing.
Delivering a speech to the first session of the
11th National People’s Congress (NPC) in March,
Premier Wen Jiabao made known China’s deter-
mination to end its position as a global center of
“smokestack industries” or those energy-inten-
sive, polluting and resource-based ventures. As
a result VAT rebates for 1,115 commodities in
thesesectorswereended.Addinworldwidecom-
moditypriceinflation,today’ssoaringenergycosts
anda15%appreciationoftheChineseRMBinthe
past 18 months and suddenly that 25% savings
Bill got for your pipe-fitting company may not be
realistic across the board.
Onceprogresshasbeenmade,investorshave
to find ways to leverage scale. Flash forward to
year-five and let’s assume your office has devel-
opedabusinessrhythm.Youhaveafewsuccess-
ful projects under your belt and are finally realiz-
ing some savings on behalf of your portfolio
companies, albeit not quite what you were prom-
ised. The sourcing team is working with 20 or so
decent manufacturers. Independently though,
each of your projects represent a small fraction
of these factories’ overall volume since you are
supporting only your U.S. businesses. You need
to continuously look for opportunities to leverage
scale. How can you do more business with few-
er suppliers to ensure you have their ear on im-
portant schedule and quality issues?
While it all sounds intimidating, there is
some good news. To be sure, PE firms with small
and mid sized portfolio companies should do
their homework before taking the plunge into
China. There are firms in place today who have
absorbed startup costs, are highly capable and
experienced in running a China office, and are
staffed with experienced sourcing experts, en-
gineers and quality personnel. These firms have
a working knowledge of and ability to navigate
China, the flexibility to respond and adapt to the
changing landscape and command significant
volume leverage with the factories with whom
they work. When choosing a solution, carefully
consider the variable cost option and work with
a team who has only your best interests at the
forefront of their activities-whose success de-
pends on your success.
06-09,65-70-ACG 6/11/08 9:32 AM Page 69

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Five things you shoud know before launching in China

  • 1. 68 ACG > MERGERS&ACQUISITIONS July 2008 COMMUNITY COMMENTARY Y ou’ve just climbed in the taxi and are on the way back to your hotel after the clos- ing dinner with the principals of your lat- est deal. As the lead in the deal process you’ve spent months cultivating a relationship with the owners,convincingthemthatoutofallthegroups courting them, your firm was the best fit in terms of culture, business philosophy and opportuni- ties for future growth. With new resources in place, one of the first priorities identified is im- plementing a China strategy-something your firm could certainly make happen. Right? Firmswithmultiplefundsundermanagement constantly consider the idea of opening a sourc- ingofficeinChina,leveragingvolumeacrossmul- tiple companies to drive costs down and margins up. No brainer, right? Not quite. There are actually a number of considerations investors should make when de- termining if such an investment is worthwhile. The first, and perhaps most important con- sideration is to make sure you can get to break- even. For any business of scale, it conservative- ly requires $1.5 million annually to operate a functioning “in-house” sourcing office in China today. This takes into account travel, relocation costs, and salaries for just one expatriate staff member and a Chinese support staff, which typ- ically consists of sourcing individuals, project en- gineers, quality inspectors, supply-chain coordi- nators and the necessary administrative support. This estimate does not even include the opportu- nity cost of valuable human resources and set- up dollars needed to get it up and running. In five years, this means a firm will invest $7.5 million in incremental fixed costs. Be sure to double the timeline and halve the payback.Settingupistheeasypart.Becomingop- erationally efficient proves a little more elusive. Expect your operations leader to be hands-on, whichcouldaffecttimelinesonotherdomesticre- structuring programs. On the ground support dur- ing the nascent phase is critical to long-term ef- fectiveness of the Far East operation. In reality, if your goal is to achieve 20% savings (net of work- ingcapitaladjustments)oncomponentsyouhave to be able to push $8 million in projects through each year for years two through five. Do you have the $40 million in transfer projects to China from U.S. manufacturers needed to get to break-even? Ifnot,considerthevariablecostoptionofastrate- gic sourcing partnership until such time that the in-house volume justifies the investment. Another consideration involves with whom exactly you’re placing your trust. After purchas- ing a valve and fitting company, you inherit “Bill” who is quick to inform you that he has traveled to China numerous times and has even learned a few words of the local tongue. Single handedly, he’s “saved the company millions” overseeing outsourcing projects on behalf of the organiza- tion. With more China experience than anyone in the firm, he has impressed a number of part- ners with his knowledge and has even volun- teered to move to China to establish your opera- tion. Who better, right? Bill might be proficient with his industry-spe- cific knowledge of say, castings and forging sup- pliers, and may even have enough supply chain knowledge to be dangerous. However, how his ability to transfer his knowledge and experience to other products and to the critical elements of managing the new sourcing office can test his learning curve (at best) and inhibit execution speed.Whenyouconsiderotherdailyadministra- tive duties such as recruiting, personnel issues, financing and taxation details, not to mention managing relationships with the Chinese and lo- cal governments, there’s hardly anytime left for sourcing. He has also relied heavily in the past on his company’s quality personnel as well as those extensive resources provided by the handful of suppliers he’d worked with in China. Is Bill fully preparedandqualifiedtomonitorthesequalityde- tails for your other operations? Bill has never set up a business from scratch, let alone one in China, and probably lacks the broader business acumen to get the China sourc- ing company off the ground. Does Bill understand the difference between a “Rep office” and a WOFE (Wholly Owned Foreign Enterprise) and the tax implications of each? Running a China sourcing office is a broad- based leadership role and requires solid general management instincts and experience. If inte- grated into the business effectively, the China sourcing office will interface with all elements of your U.S. operations. Bill’s a great nuts-and- bolts guy but you need a heavy hitter. A third consideration is location. Manufac- turing expertise tends to cluster in China. Should youreallybeinZhejiangorisGuangdongProvince better suited for your products? You have heard that manufacturing is moving North and West in China. Should you be going there? What type of product categories do you anticipate supporting from your new office, now and five years from now? What’s going on in the Mekong Delta? This region in Southwest Vietnam where the Mekong River meets the sea via distributaries could like- ly be the preferred next low cost sourcing hub in Asia.CouldCambodiaandLaosbeadditionallow- cost frontiers? Many products are coming from India lately. Maybe you should have an office in Mumbai? Did Bill sign that five-year lease yet? Just as important as what region to target, is the question of what the Chinese government A China Checklist By David Alexander BaySource Global’s president David Alexander spells out five things investors should understand before launching in China. 06-09,65-70-ACG 6/11/08 9:32 AM Page 68
  • 2. 7 x 4.75 COMMUNITY COMMENTARY thinks about your business. Regardless of the aforementioned, China remains the low cost fac- tory of the world today and will continue as such for many years. Did you know however, that the Chinese government has a clever system to en- courage and/or discourage different industries to manufacture in China? Big cost advantages through generous VAT rebates can still be en- joyed by companies in “encouraged” industries, while VAT rebates for businesses now falling in “discouraged” categories were eliminated last year, with a generous one-week notice from the central government in Beijing. Delivering a speech to the first session of the 11th National People’s Congress (NPC) in March, Premier Wen Jiabao made known China’s deter- mination to end its position as a global center of “smokestack industries” or those energy-inten- sive, polluting and resource-based ventures. As a result VAT rebates for 1,115 commodities in thesesectorswereended.Addinworldwidecom- moditypriceinflation,today’ssoaringenergycosts anda15%appreciationoftheChineseRMBinthe past 18 months and suddenly that 25% savings Bill got for your pipe-fitting company may not be realistic across the board. Onceprogresshasbeenmade,investorshave to find ways to leverage scale. Flash forward to year-five and let’s assume your office has devel- opedabusinessrhythm.Youhaveafewsuccess- ful projects under your belt and are finally realiz- ing some savings on behalf of your portfolio companies, albeit not quite what you were prom- ised. The sourcing team is working with 20 or so decent manufacturers. Independently though, each of your projects represent a small fraction of these factories’ overall volume since you are supporting only your U.S. businesses. You need to continuously look for opportunities to leverage scale. How can you do more business with few- er suppliers to ensure you have their ear on im- portant schedule and quality issues? While it all sounds intimidating, there is some good news. To be sure, PE firms with small and mid sized portfolio companies should do their homework before taking the plunge into China. There are firms in place today who have absorbed startup costs, are highly capable and experienced in running a China office, and are staffed with experienced sourcing experts, en- gineers and quality personnel. These firms have a working knowledge of and ability to navigate China, the flexibility to respond and adapt to the changing landscape and command significant volume leverage with the factories with whom they work. When choosing a solution, carefully consider the variable cost option and work with a team who has only your best interests at the forefront of their activities-whose success de- pends on your success. 06-09,65-70-ACG 6/11/08 9:32 AM Page 69