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K2016: Tailored Ultramid® Polyamide Portfolio

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New BASF tailored polyamide portfolio for change air ducts in mdoern combustion engines. New Ultramid® grades for various demands on pressure and resistance up to 220°C, meeting global standards and streamlining production processes for local manufacturers.

Presentation held at K2016 Preview on June 28th, 2016. Presented by Andreas Stockheim and Dr. Matthias Scheibitz.

Visit BASF at the K Fair 2016 from October 19th to 26th, Hall 5, C21/D21 in Düsseldorf, Germany. More information at www.basf.com/k2016.

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K2016: Tailored Ultramid® Polyamide Portfolio

  1. 1. Tailored polyamide portfolio for charge air ducts in modern combustion engines Andreas Stockheim, Segment Manager Powertrain, Transportation Europe Dr. Matthias Scheibitz, Team Head Product Development Ultramid®, Europe
  2. 2. All automotive OEMs face a major challenge: emission reduction 2 CO2 targets (g/km) Source: BCG 80 130 180 230 280 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020 95 130 164 125 229 241 158 143 173 186 105 117 140
  3. 3. Optimization of internal combustion engine (ICE) is a must 3 CO2 reduction levels until 2020 (g/km): example Europe Source: BCG Automotive Study 2025 130 95 2015 Combustion engine optimization Weight reduction Electrification 2020
  4. 4. Optimization of internal combustion engine (ICE) is a must 4 CO2 reduction levels until 2020 (g/km): example Europe Source: BCG Automotive Study 2025 130 95 25 5 5 2015 Combustion engine optimization Weight reduction Electrification 2020
  5. 5. Optimization leads to downsizing and turbocharging 5 CO2 reduction levels until 2020 (g/km): example Europe Source: BCG Automotive Study 2025 downsizing turbocharging 130 95 25 5 5 2015 Combustion engine optimization Weight reduction Electrification 2020
  6. 6. Performance requirements for materials in charge air ducts are increasing Schematic temperature and charge pressure Source: BCG Automotive Study 2025 0,00 0,10 0,20 0,30 0,40 0,50 0 100 200 300 naturally aspirated turbocharged turbocharged + iCAC double turbocharged + iCAC long term temperature [°C] short term temperature [°C] pressure [bar] [°C] 6 0 1 2 3 4 5 [bar]
  7. 7. Tailored BASF polyamide portfolio offers the right material for the right application Schematic temperature and charge pressure 0 0,1 0,2 0,3 0,4 0,5 0 100 200 300 naturally aspirated turbocharged turbocharged + iCAC double turbocharged + iCAC long term temperature [°C] short term temperature [°C] pressure [bar] [°C] ULT.B3WG6 ULT.B3WG6 GPX ULT.A3WG7HP ULT.A3W2G6 ULT.A3W2G7 ULT. Endure D3G7 ULT. Endure D3G10 ULT.A3W3G7 new new 7 0 1 2 3 4 5 [bar]
  8. 8. For each temperature requirement the suitable polyamide Product portfolio 8 Product Polymer Long-term temperature1 Max. Short-term temperature Ultramid® B3WG6 GPX new PA6 GF30 180 °C 200 °C Ultramid® A3WG7 HP PA66 GF35 180 °C 240 °C Ultramid® A3W2G6 PA66/6 GF30 200 °C 240 °C Ultramid® A3W2G7 PA66/6 GF35 200 °C 240 °C Ultramid® A3W3G7 new PA66/6 GF35 210 °C 240 °C Ultramid® Endure D3G7 PA GF35 220 °C2 240 °C Ultramid® Endure D3G10 PA GF50 220 °C2 240 °C Excellent values for application-related properties:  Fatigue  Static and dynamic burst pressure  Weldline strength  Creep 1 decline in tensile strength to 50% of the initial value after 3000h 2 decline in tensile strength to 80% of the initial value after 3000h
  9. 9. More than just the material: BASF offers proven expertise 9 Processing technologies plastics Parts testing Material consulting Processing technologies composites Simulation competence Infopoints
  10. 10. BASF is close to its customers – globally 10 Automotive production sites and R&D centers Production site R&D center Asia Pacific 14 13 12 6 41 10 16 5 North America 22 13 18 3 12 2 4 3 South America 7 3 7 1 3 - 9 3 EMEA 10 16 16 2 12 3 63 14
  11. 11. BASF Performance Materials: the global partner for powertrain applications 11  Broad material competencies for powertrain applications  Deep industry expertise and understanding  Tailored product portfolio  Customized service  Global presence  Specified global products

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