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Implementation of the European Classification System

Implementation of the European Classification System

Presentation held by Andreas Matschi, ift Rosenheimat, at the Palusol Celebration September 22/ 23, 2016.

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Implementation of the European Classification System

  1. 1. Implementation of the European classification system – state of play of the product standard EN 16034 EI230-C5-Sa – do you know what does it mean? Dipl.-Ing. (FH) Andreas Matschi ift Rosenheim
  2. 2. 2 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi EI2 30-C5-Sa – do you know what does it mean? From the door approval to the door CE Marking! The product standard EN 16034 for windows, doors and gates with fire resistance and/or smoke control characteristics will come! Consequence for the building practice!
  3. 3. 3 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi 50 Jahre ift-Historie 1966 – 2016 50th Anniversary ift-History 1966 - 2016 1966 Das erste Gebäude The first ift building Prof. Seifert erster Leiter ift Rosenheim Prof. Seifert first director of ift Rosenheim Das ift und seine Aufgaben wachsen weiter ift and its tasks growth further Prof. Josef Schmid Brandschutzzentrum in Nürnberg The fire testing center in Nuremberg ift Neubau New ift building 1967 Der erste Umzug – das Institut wird erwachsen The Second building the institute grows 1973 1982 1994 2000 2001 2001 ift Schallschutzzentrum Stephanskirchen ift acoustic protection center Stephanskirchen 2003 Prof. Ulrich Sieberath 2004 2010 Fassadenprüfstand Deggendorf, max. Probekörper 10 x 14 m Curtain walling test rig in Deggendorf Dr. Helmut Hohenstein 2016 ift Technologiezentrum in Rosenheim ift technology center In Rosenheim
  4. 4. 4 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Standorte, Deutschland locations, Germany Theodor-Gietl-Str. 7-9, Rosenheim Tegernseestraße 14, Rosenheim Lackermannweg 2, Stephanskirchen Großwalding, Deggendorf Tegernseestraße 11, Rosenheim Tillystraße 2, Nürnberg Labor-Standorte ift locations of ift laboratories a Theodor-Gietl-Str. 4, Rosenheim
  5. 5. 5 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Standorte, Deutschland locations, Germany ift Technologiezentrum, Am Oberfeld 21, Rosenheim ift technology center, Am Oberfeld 21, Rosenheim Labor-Standorte ift locations of ift laboratories a
  6. 6. 6 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi International representation
  7. 7. 7 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi All tests from a single source! Wind resistance Sound insulation Fire and smoke protection Emissivity Water tightness Shock resistance Heat protection Air permeability Durability Burglar and explosion resistance Solar protection
  8. 8. 8 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Official accreditations for all relevant characteristics  notified Body 0757  DIN EN ISO 17025 Prüfstelle / testing body  DIN EN ISO 17020 Inspektionsstelle / inspection body  DIN EN ISO 17065 Produktzertifizierung / product certification  DIN EN ISO/IEC 17021 QM/UM/Energie/Arbeits- und Gesundheitsmanagementsystem / QM/environmental management/energy/work and health management system
  9. 9. 9 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Timeframe for EN 16034 UAP (NWI 00033473) Registration of NWI 2013-09-12; Stage 30.99 Send draft for UAP to CCMC 3,5 months (Assessm. + Transl.) UAP 5 months DAV after 3,0 months DOP (DAV + 9 months) Start of co-existence period DOW (applied 3 years) Obligation of CE marking DAV = Definitive text available DOP = Date of publication DOW = Date of withdrawal Technical work CEN/CMC Processing and/or translation UAP End 2014-10-01 2015-04-30 (CEN) 2018-12-01 (EC)End 2014-07-06 EC: 2015 Dez. 01 (OJEU:2015-07-10) EN 16034 - European product standard for testing pedestrian doorsets, industrial, commercial, garage doors and windows – fire resistance and/or smoke control characteristics Start of coexistence phase and hence start of CE marking on 01.12.2015 Publication in the European Official Journal on 10.07.2015 End of coexistence phase and hence mandatory CE marking on 01.12.2018 BUT! New European Official Journal 13.11.2015 Start coexistence period: 1.09.2016 End coexistence period: 1.09.2019 BUT! repeated postponement! New European Official Journal 10.06.2016 Start coexistence period: 1.11.2016 End coexistence period: 1.11.2019
  10. 10. 10 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi The 10 steps to CE marking! Step 1: Define your product type! (pedestrian/industrial door, window…) Step 2: Determine your product families! Step 3: Do you already have valid evidence? If not, then agree the necessary test specimen planning with the Notified Product Certification body (NPC body)! Step 4: Do you already have valid EXAP reports? Step 5: Do you already have classification reports? Step 6: Describe the technical documentation for surveillance and, as manufacturer, introduce factory production control! Step 7: Initial audit then continuous surveillance by the NPC body Step 8: Conformity assessment by the NPC body Step 9: Certificate of constancy of performance issued by the NPC body Step 10: CE marking and creation of the declaration of performance by the manufacturer
  11. 11. 11 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Harmonised product standards Steps 1 to 3: Definition of product type, product family, type- testing Source: EN 16034:2014, Figure 1 Beuth Verlag GmbH, Berlin
  12. 12. 12 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Test standards incl. field of direct application Classification standard and standards for extended application Normative references Steps 1 to 3: Definition of product type, product family, type- testing Source: EN 16034:2014, Figure 1 Beuth Verlag GmbH, Berlin
  13. 13. 13 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi - Fire resistance (E / EW / EI1 / EI2) Step 4: Test and field of direct application – The 7 performance characteristics fire resistance test Glass intumescent Furnace camera Cotton pad test Product characteristics / performance characteristics Sources: EN 13501-2:2009 EN 16034:2014, Table 1 Beuth Verlag GmbH, Berlin - Self-closing (C) and - Durability of self-closing against degradation (0-5) and ageing (achieved) - Ability to release (released) and - Durability of the ability to release (release maintained)
  14. 14. 14 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 4: Extended application Additional requirements – e.g. interchangeability of hardware 1. For this purpose, a performance description for hardware is produced in accordance with DIN EN 16035 (HPS). 2. This document is a compilation of all documentary evidence and should thereby simplify the interchangeability of hardware based on the standardised data collection. 3. This performance description must be part of the technical documentation for the extended application report in accordance with EN 15725. 4. The diversity of variants covered by the extended application is based on the standard series EN 15269 and EN 17020.
  15. 15. 15 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 4: exchange of hardware?  In coordination with the Notified Product Certification body (NPC body)  Combinations (allocation) of the hardware into Product families  Specification (HPS – hardware performance sheet) of the hardware recommended  Submission of the test reports selected by NPC body  Assessment realized by the NPC body  Inclusion into test report for EXAP  After that is the using of this hardware possible
  16. 16. 16 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 4: extended field of application – status quo Standard Content Date of publication pages EN 15269-1 doors, gates and windows – general requirements 2010-03 24 EN 15269-2 Pivoted steel doors 2012-09 112 EN 15269-3 Pivoted doors and timber windows 2012-08 80 EN 15269-5 Pivoted steel and tube frame doors 2014-06 125 prEN 15269-6 Sliding timber doors 2014-06 75 EN 15269-7 Steel sliding doorsets 2009-11 155 EN 15269-10 Steel rolling shutters 2011-04 69 prEN 15269-11 Fire resistant operable fabric curtains 2013-05 75 EN 15269-20 Smoke control for hinged and pivoted steel, timber and metal framed glazed doorsets 2009-09 46
  17. 17. 17 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Standard Content Inquiry as pages prEN 17020-1 Pivoted steel doors 2016-06-23 ca. 41 prEN 17020-2 Steel rolling shutters 2016-06-23 ca. 64 prEN 17020-3 Steel sliding doorsets 2016-06-23 ca. 60 prEN 17020-4 Pivoted metal framed glazed doorsets 2016-06-23 ca. 42 prEN 17020-5 Pivoted doorsets and timber windows Step 4: extended field of application – status quo
  18. 18. 18 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 5: Classification Performance criteria E for doors/shutters (Etanchéité) EI for doors/shutters and thermal insulation (Isolation) EW for doors/shutters and limitation of radiation penetration (Radiation) Additional identification marks: C for self-closing (Closing) S for limitation of leakage rate (Smoke) Classification: e.g. „T 30-1 door“ in future „EI2 30-C5-Sa“ „T 30-1 RS door“ in future „EI2 30-C5-S200“
  19. 19. 19 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 5: Classification – implementation in Germany Source: Con. Prod. List 2014/2 German Inst. for Building Technology
  20. 20. 20 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi The Product Contact Points. In Germany, this is the BAM (Bundesanstalt für Materialforschung und –prüfung) in Berlin. Important: In addition to the normal tasks of Contact Points for other product fields, the Product Contact Points for the construction industry should also provide information on regulations that apply to the fitting, assembly or installation of a certain construction product type. List_Contact_country_points_construction Step 5: Classification – classes in other EU countries
  21. 21. 21 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi After testing the building components, test reports are produced. The test reports contain details on the field of direct application. Documentary evidence These details in the test reports and the details in the extended application reports are taken into account in the classification report. That means: The classification report describes the diversity of variants and the achieved classes of the construction and, with other technical documents, serves as basis for the factory production control, third-party surveillance and CE marking. Steps 6 and 7: Classification and technical documentation of surveillance
  22. 22. 22 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi An important part of the standard deals with the evaluation of conformity / assessing the constancy of performance. The procedure comprises the following 4 parts: - Type testing (TT), incl. direct and extended fields of application - Factory production control (FPC) - Initial inspection and surveillance of FPC - Continuous surveillance and approval of FPC General Step 8: Evaluation of conformity / assessment of constancy of performance
  23. 23. 23 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Distribution of tasks Tasks of manufacturer Tasks of the notified product certification body (NPC body) Step 8: Evaluation of conformity / assessment of constancy of performance Source: EN 16034:2014, Table ZA 3 Beuth Verlag GmbH, Berlin
  24. 24. 24 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Annex ZA of the product standard specifies the methods for the assessment and verification of the constancy of performance. Certificate of constancy of performance by the notified product certification body. The manufacturer issues a declaration of performance for each product covered by a harmonised standard. This declaration of performance must accompany the product. The CE mark with details of the notified body must be affixed to the product. The Annexes – Annex ZA Step 9: The certificate of constancy of performance Source: EN 16034:2014, Fig.ZA 1 Beuth Verlag GmbH, Berlin
  25. 25. 25 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 11: CE marking – on an example of exterior door as fire-resistant assembly
  26. 26. 26 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Clause 7 of product standard: On every door/window is to be attached easy readable marking with the at least following information:  Manufacturer (name or contact data, e.g., code or address)  Produkttype and/or –name;  Serial number or reference number of the product;  Classification of fire resistance and/or smoke control and/or self-closing. Step 10: Marking and CE-marking and
  27. 27. 27 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Manufacturer provides the product for using and provides DoP and CE Construction site Client 13 EASYWIN™ Fabrikstraße 123 D-35123 Musterstadt Deutschland Fenster Model: HM-4711 LE/DoP-Nr. : 001/CPR/2013-07-01 EN 14351-1:2006+A1:2010 Fenster im Wohnungs- und Nichtwohnungsbau Schlagregendichtheit 7A Widerstandsfähigkeit gegen Windlasten C3/B4 Schallschutz 32 dB (-1; -5) Wärmedurchgangskoeffizient 1,3 W/(m²K) Strahlungseigenschaften - Gesamtenergiedurchlassgrad: 0,55 - Lichttransmissionsgrad: 0,75 Luftdurchlässigkeit 4 Erstprüfungen durchgeführt und Klassifizierungsberichte erstellt durch ift Rosenheim NB-Nr. 0757 13 EASYWIN™ Fabrikstraße 123 D-35123 Musterstadt Deutschland Fenster Model: HM-4711 LE/DoP-Nr. : 001/CPR/2013-07-01 EN 14351-1:2006+A1:2010 Fenster im Wohnungs- und Nichtwohnungsbau Schlagregendichtheit 7A Widerstandsfähigkeit gegen Windlasten C3/B4 Schallschutz 32 dB (-1; -5) Wärmedurchgangskoeffizient 1,3 W/(m²K) Strahlungseigenschaften - Gesamtenergiedurchlassgrad: 0,55 - Lichttransmissionsgrad: 0,75 Luftdurchlässigkeit 4 Erstprüfungen durchgeführt und Klassifizierungsberichte erstellt durch ift Rosenheim NB-Nr. 0757 13 EASYWIN™ Fabrikstraße 123 D-35123 Musterstadt Deutschland Fenster Model: HM-4711 LE/DoP-Nr. : 001/CPR/2013-07-01 EN 14351-1:2006+A1:2010 Fenster im Wohnungs- und Nichtwohnungsbau Schlagregendichtheit 7A Widerstandsfähigkeit gegen Windlasten C3/B4 Schallschutz 32 dB (-1; -5) Wärmedurchgangskoeffizient 1,3 W/(m²K) Strahlungseigenschaften - Gesamtenergiedurchlassgrad: 0,55 - Lichttransmissionsgrad: 0,75 Luftdurchlässigkeit 4 Erstprüfungen durchgeführt und Klassifizierungsberichte erstellt durch ift Rosenheim NB-Nr. 0757 Leistungserklärung LE/DoP-Nr. 001/CPR/2013-07-01 1. Kenncode des Produkttyps: HM-4711 2. Ident.-Nr.: 130701/HM-4711/743 3. Verwendungszweck: Fenster im Wohnungs- und Nichtwohnungsbau 4. Hersteller: EASYWIN™ Fabrikstr. 123 D-35123 Musterstadt 5. Bevollmächtigter: ./. 6. System zur Bewertung der Leistungsbeständigkeit: 3 7. Harmonisierte Norm: EN 14351-1:2006+A1:2010 8. Notifizierte Stelle: ift Rosenheim NB-Nr. 0757 hat als notifiziertes Prüflabor im System 3 die Erstprüfungen durchgeführt und die Prüf- und Klassifizierungsberichte ausgestellt. 9. Wesentliche Merkmale: Wesentliches Merkmal Leistung Harmonisierte techn. Spezifikation Schlagregendichtheit 7A EN 14351-1:2006 + A1:2010 Gefährliche Substanzen - Widerstandsfähigkeit gegen Windlasten C3/B4 Tragfähigkeit von Sicherheitsvorrichtungen - Schallschutz 32 dB (-1; -5) Wärmedurchgangskoeffizienten 1,3 W/(m²K) Strahlungseigenschaften - Gesamtenergiedurchlassgrad - Lichttransmissionsgrad 0,55 0,75 Luftdurchlässigkeit 4 10. Die Leistung des Produkts gemäß den Nummern 1 und 2 entspricht der erklärten Leistung nach Nummer 9. Verantwortlich für die Erstellung der Leistungserklärung ist allein der Hersteller gemäß Nummer 4. Unterzeichnet für den Hersteller und im Namen des Herstellers von: Torsten Müller (techn. Leiter) Musterstadt, den 01.07.2013 CE for the product on accompanying documents DoP goes to the client (also electronically) Identifiablethrough identitynumberofthe DoP Step 10: procedure CE / declaration of performance
  28. 28. 28 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Step 10: CE with one click? System supplier System documentation Interface ift – online Application - System software Interface Licensee User related documentation
  29. 29. 29 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi Today (ABZ – national technical certificate) Doors – from approval to CE marking In future (EN 16034) Consequence for the practise! Test reports Test and classification report Expert opinion summary Documents A and B Approval by the DIBt Certificate of conformity Test reports Report on field of extended application Surveillance documents Classification report with techn. documents Classification report of the not. body Declaration of conformity Certificate of constancy of performance Declaration of performance
  30. 30. 30 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi The 10 steps to CE marking! Step 1: Define your product type! (pedestrian/industrial door, window…) Step 2: Determine your product families! Step 3: Do you already have valid evidence? If not, then agree the necessary test specimen planning with the Notified Product Certification body (NPC body)! Step 4: Do you already have valid EXAP reports? Step 5: Do you already have classification reports? Step 6: Describe the technical documentation for surveillance and, as manufacturer, introduce factory production control! Step 7: Initial audit then continuous surveillance by the NPC body Step 8: Conformity assessment by the NPC body Step 9: Certificate of constancy of performance issued by the NPC body Step 10: CE marking and creation of the declaration of performance by the manufacturer
  31. 31. 31 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016 © ift RosenheimDipl.-Ing. (FH) Andreas Matschi EI2 30-C5-Sa – do you know what does it mean? From the door approval to the door CE Marking! The product standard EN 16034 for windows, doors and gates with fire resistance and/or smoke control characteristics will come! Consequence for the building practice!
  32. 32. Many thanks for your attention! Dipl.-Ing.(FH) Andreas Matschi www.ift-rosenheim.de © ift Rosenheim The content is protected by copyright. Any use of text, images and content must be confirmed with the PR & Communication department of the ift Rosenheim.

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