Brochure 2011 lo-res

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Brochure 2011 lo-res

  1. 1. General brochure 2011“more than firedoors“ www.ninz.it
  2. 2. Main index NINZ COMPANY PRESENTATION 2-3 FIRE DOORS Univer and Proget 4 - 33 MULTIPURPOSE DOORS Rever, Univer and Proget 34 - 79 PAINTING AND NDD DECORATIONS 80 - 87 DOOR ACCESSORIES devices and panic bars 88 - 149 GATES – sliding, telescopic, vertically sliding and hinged 150 - 199 GLAZINGS, windows, glazed doors and accessories 200 - 243Each of the above chapters is also accessible online www.ninz.it 1
  3. 3. NINZ Fire doors Company presentation PRESENTATION - THE RELIABILITY OF EXPERIENCECOMPANY Ninz S.p.A. is Italy’s leading producer of fire doors with a 70% market share. Consolidated experience in the sector, familiarity with standards and optimal quality-price ratios are the company’s most distinguishing features. Over the years it has broadened its offer to include multipurpose metal doors and a wide range of accessories. In addition to Italy, Ninz S.p.A. also markets its products in numerous other European countries like France, Greece, Portugal, Romania, Spain, Slovenia... and countries outside of Eu- rope like Turkey, Russia and Panama. Production takes place in two different facilities - Bolzano and Ala (TN), where the offices for research and develop- ment, sales and logistics are also located. In Ala a third facility is currently under construction designed to further enhance production capacity. From its beginnings as a small family-owned metal works company in 1953, over the years the company has evolved to become a major industrial player with 250 employees. The main impetus for growth came from its owner, Karl Ninz, who first introduced the production of fire doors in 1976. PRODUCTION - VERSATILITY AND DESIGN The daily production capacity is 2000 doors, which are currently divided into the PROGET line (fire rated and multipurpose), the UNIVER line (fire rated and multipur- pose) and REVER line (multipurpose). Products are made to order for even the smallest quantities, satisfying the most demanding customers thanks to the wide variety of colors, accessories and windows available. Customization of the product reaches a pinnacle with the NDD technology (Ninz Digital Decor), a trademark, NINZ decorative painting which permits any theme (words, pic- tures, logos) to be reproduced on the door-leaf surface. As an expression of the NDD claim, fire doors are trans- formed into versatile design elements at the disposal of architects and designers. This project earned the company the prestigious “Design Security & Safety Award” in 2007 2
  4. 4. NINZ Fire doorsCompany presentationDESIGN AND RESEARCH - EYES ON THE FUTURE COMPANYContinuous product improvements are managed by a teamof expert engineers and technicians, who combine scrupu-lous attention to fire regulations with the practical con-cerns of builders, installers and locksmiths. This research,for instance, has generated certified installation methodsfor mounting fire doors on different types of supportstructures, such as masonry, plasterboard and sub-frames.Thanks to the in-depth study of foreign standards, NinzS.p.A. has also succeeded in certifying its products in anumber of foreign countries, including France, Slovenia,Russia, Romania...For long the company has been preparing itself for themarking’s coming into force by designing and developinginnovative fire doors that meet the new European stand-ards. The product represents a new conceptualization dif-ferent from all that has been in terms of aesthetics as wellas functionality, promising excellent performance in everypossible setting. MARKETING - A SERVICE-ORIENTED PERSPECTIVE Thanks to their reliability and quality, Ninz fire doors are used throughout Italy and in many countries across the world in public buildings where safety is at a premium: schools, hospitals, convention centers, shopping malls, manufacturing sites, hotels, museums... The distribution within Italy is capillary thanks to a dense network of retailers supported by over one hundred sales agents. Punctual delivery - one of the company’s strongest points - is guaranteed by the careful planning of the production and by the quality transport services, which are both or- ganized in-house. The service that Ninz S.p.A. offers its customers is com- pleted by the internal technical-sales office, which assists agents and customers in the pre- and post-sales phases, and by the fitting office, which directly follows product installations at the customer’s request. For international distribution, Ninz S.p.A. draws on (de- pending on the country) agents, exclusive retailers and networks of retailers supported by a dedicated internal technical-sales office. Daily shipment to France is possible thanks to the special wooden-crates packaging and the local logistics network that has been created. Due to its great success, this service will soon be extended to other European countries. 3
  5. 5. “state of the art in fireprotection technology“
  6. 6. UNIVER NINZ Doors FIRE RATED VERSION FEATURES 6-9 SPECIFIC OPTIONAL ACCESSORIES 10 - 11 DOOR CROSS SECTIONS - MEASUREMENTS 12 INSTALLATION METHODS 13 ORDER MEASUREMENTS 14 OPENING MEASUREMENTS - ENCUMBRANCE 15All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure. Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
  7. 7. Features UNIVER Fire doors WHAT MAKES THEM SPECIAL? One-leaved doors available in the following classes: fire doorUNIVER EI230 EI230 260 - Sm -2C5 30 30 290 REI 60 60 EI 260 EI EI 60 290 REI REI EI EI REI REI 90 RE “Quality first” -- Fully galvanized door, including the “hidden” parts -- Made of “Sendzimir” processed hot-galvanized sheet metal -- Corrosion protection also provided along cut edges of the metal sheets -- Painted with epoxy-polyester thermoset powders in a 180 degrees (Celsius) oven -- Substantial paint layer (70 microns plus) -- Optimal corrosion resistance demonstrated by 500 hour salt-fog test -- Unaffected by severe climate changes, demonstrated by 2000 hours with +60° to -10° cycles at 75% humidity -- Finishing with high-quality aesthetics -- Orange skin anti-scratch structured paint -- Customizable with wide selection of RAL colors “Practicality of use” -- Door reversibility* -- Indication of door opening direction not necessary -- Reduction of stock for retailers -- Simplifies choices for end customers -- Multiple installation methods for each door -- Type approvals for anchors for mortar fixing or expan- sion screws “Conformity to standards” -- In-house Ninz R&D with specialized testing equipment -- Fire testing in accordance with UNI 9723 and EN 1634-1 -- Mechanical testing for the marking of accessories -- -marked door accessories studied and sized to meet standard European requirements Two-leaved doors available in the following classes: -- Careful selection of materials and manufacturing methods -- Strict product testing for conformity to declared technical EI230 260 - Sm -2C5 30 30 290 REI 60 60 EI EI 60 REI EI REI REI REI 90 90 REI standards -- Absolute functional certainty over time -- Doors “type approved” in compliance with M.D. 21 June 2004 -- Products delivered with the documentation required by current regulations “Manufacturing technology” -- Manufacturing in modern and functional facilities which employ the latest technologies to maintain high quality levels and product uniformity -- The entire production process - from raw materials to painted and packaged products - takes place inside Ninz’s own facilities, ensuring a 360 degree door control Left Left RightRight Left Left RightRight *except in combination with certain optional accessories NOTE The colors represented in the photos are not standard. 6
  8. 8. FeaturesUNIVER Fire doorsSTANDARD ELEMENTS FOR VERSIONS EI230 - fire door UNIVEREI260, EI290 - REI 60 - REI 120which comprise comprise Univer fire doors:Door leaf-- Made of “Sendzimir” processed hot-galvanized sheet metal, press folded and electro welded-- Perimetral rebate on 4 sides-- Internally reinforced with hot-galvanized steel profiles-- Heat-insulated with treated mineral wool-- Internal stiffeners for overhead door closer and panic bar-- 50 or 60 mm thickness, depending on fire ratingDoorframe-- Made of “Sendzimir” processed hot-galvanized sheet metal-- Grooves for thermo expansive sealing and rebate sealing-- Suitable for anchors for mortar fixing or expansion screws-- Detachable rebate for application on finished flooring-- Removable threshold for thresholdless installation-- Strike plates in PA6 black nylon for lock bolt and safety bolts-- Assembled doorframes for one-leaved doors-- Assembly required for two-leaved doorframesThermo expansive sealing-- Mounted on vertical doorframe profiles and central ver- tical profiles on two-leaved doors-- For on-site mounting on the doorframe’s upper cross-beam-- Mounted above and below the EI290 and REI 120 leaves Hinges -- Nr. 2 three-wing hinges for each leaf -- of which one ball-bearing hinge with screws for vertical adjustment of the leaf, marked as per EN 1935, clas- sified for up to 160 kg load, 200.000 cycles durability, suitable for fire door use -- and one hinge with self-closing spring Safety bolts -- Nr. 2 safety bolts on hinge side leaf edge Locking mechanism -- Reversible locking mechanism with bolt and central lock -- marked in conformity with EN 12209 standard -- Insert with patent key, Euro profile cylinder ready Handle -- Fire rated handle in black PA6 nylon with steel core -- Steel installation plate with cylinder hole -- Backplate in black PA6 nylon -- Fastener screws and patent key insert NOTE Cylinder and rebate sealing provided on request only. The handle requires assembly. 7
  9. 9. Features UNIVER Fire doors INCLUDED ACCESSORIES fire doorUNIVER which are part of the Univer fire doors: Closing regulator -- Two-leaved doors include an RC/STD closing regulator to ensure the correct closing sequence of the leaves -- marking in conformity with EN 1158 standard Locking mechanism for secondary leaf -- “Flush-bolt” automatic locking of the secondary leaf -- Lever control for unlocking Upper coupling system for the secondary leaf -- Secondary leaf lock activated device which inserts rod into the upper strike box -- Upper strike box in black PA6 nylon with steel roller Lower coupling system for the secondary leaf -- Vertical rod with steel point which inserts into lower strike box -- Floor catch (floor-mounted floor catch) made of self- extinguishing black nylon, for doors without threshold -- Floor catch in self-extinguishing black nylon with a steel roller, for doors with threshold Identification plate -- Metal tag with door identification data, in accordance with current regulations Finishing -- Standard painted with epoxy-polyester thermoset pow- ders in a 180 degrees oven, orange skin, anti-scratch finishing -- Standard pastel turquoise color, lighter tone for the leaf (NCS4020-B50G), darker tone for the frame (NCS5020-B50G) Standard packaging -- Single door wrapped into stretchable polyethylene (PE) film -- Assembled doorframes for one-leaved doors -- Assembly required for doorframes for two-leaved doors -- Palletized on wooden pallets Door weight kg/m2 of wall opening class 1 leaf 2 leaves EI230 34 - EI260 36 35 REI 60 34 33 EI290, REI 120 43 41 NOTE If the door ever needs to be repainted, follow the precise instructions on the „painting“ page. The closing regulator requires assembly. 8
  10. 10. FeaturesUNIVER Fire doorsOPTIONAL ACCESSORIES fire door UNIVERA wide variety of accessories and surface finishes are availableon request for maximum value enhancement of Univer doors toyour own specific needs.The proper accessories can help resolve:Safety-related needs-- Doors for panic exits (see panic bars)-- Doors for emergency exits (see emergency exit handles)-- Open doors which must be closed in case of fire (see leaf holding systems)Installation and utilization needs-- Frame extensions-- Drip steel-profile-- Special fastener screws-- Kick and protection plates-- WindowsAccess-related control issues-- Electrically-activated lock mechanisms-- Electric handle mechanisms-- Magnetic blocking mechanismsPerformance enhancing-- Sealing-- Cylinders-- Door closers-- Special closing regulators-- Special handles Customized finishing -- Select paint colors from a wide variety of RAL tints -- NDD – Ninz Digital Decor, graphic images applied with special ink jets and protected by a transparent topcoat. Infinite varieties of customizable decorations in harmony with specific door settings -- Stainless steel handles -- Colored handles Packaging for maximum protection Sturdy wooden crates protect all doors and related ac- cessories -- NDD decorated doors -- Construction sites -- Shipping abroad -- Special transportNOTE The following optional accessories make Univer doors irreversible, requir-Details on the optional accessories may be found in the following chap- ing the indication of the door opening direction when the order is placed:ters of this brochure: - SLASH panic bar- Finishing - Panic bar for secondary leaves- Accessories for metal doors - Windows- Panic bars - MAC lockRight-opening doors are the default selection if opening direction is - ELM/cisa and ELM/mt electric handlenot specified. - Special locks (016 tir- Stel 15) 9
  11. 11. Specific optional accessories UNIVER Fire doors WINDOW WITH FIRE RATED GLASS fire doorUNIVER Upon request all one- and two-leaved fire doors, exclud- ing those EI230 rated, may be equipped with round or rectangular windows with fire rated stratified glass and window frames. Windows not possible for one-leaved REI doors with FM L (wall opening) above 1167mm. Limits prescribed by standard According to standards UNI 9723 and EN 1634-1, windows may be smaller but not larger than the test sample size, and the reverse holds true for the border strip around the window which may be wider but not thinner. The following limits correspond with these restrictions. Borders, window position “Border measurement” refers to the distance from the edge of the window to the wall opening of the door. Elevation for round windows window size FM H position Ø 300 minimum 2050 Y=1600 Ø 300 less than 2050 Y=FM H - 450 Round window cross section Ø 400 minimum 2150 Y=1600 Ø 400 from 2050 to 2149 Y=1550 54 17 Ø 400 less than 2050 Y=FM H - 500 Elevation for rectangular windows window dimensions L x H FM H position 250/300 x 400 minimum 2150 Z=1450 250/300 x 400 from 2050 to 2149 Z=1350 Border Window Ø Border 250/300 x 400 less than 2050 Z=FM H -700 Rectangular window cross section b b 50 15 a a Y Z Border Window LxH Border Window min. border min. border dimensions dimensions EI2 REI FM L min. a b a b Ø 300 740 Window thickness 220 300 220 300 EI260, REI 60 21 mm EI290 37 mm REI 120 53 mm Ø 400 840 Ø 300 L1 740 + L2 min. 220 300 220 300 NOTE Ø 400 L1 840 + L2 min. The positions indicated above are standard. Different positions may be considered as long as they respect the mini- Ø 300 L1 740 + L2 740 220 300 220 300 mum “a” and “b” border strips. The window itself may not be supplied Ø 400 L1 840 + L2 840 separately except for replacements. It is always advisable for doors with windows to be equipped with door closers for controlled closing. 250 x 400 EI2=750 REI=850 250 300 300 300 300 x 400 EI2=800 REI=900 ATTENTION REI windows become opaque on exposure to temperatures of 40 de- 250 x 400 300 300 300 300 L1 850 + L2 min. grees or higher, or when installed outside and exposed to UV radia- 300 x 400 L1 900 + L2 min. tion. Minor aesthetic imperfections or tiny air bubbles do not compro- mise the fire resistance of the glass, and do not constitute grounds for 250 x 400 L1 850 + L2 850 claims. For special instructions and recommendations for fire windows, 300 300 300 300 300 x 400 L1 900 + L2 900 see the “Notices” reported on the last page of the window accessories section of the present brochure. 10
  12. 12. Specific optional accessoriesUNIVER Fire doorsFRAME EXTENSIONS FOR UNIVER DOORS fire door UNIVERIM 11 - IM 12Frame extensions to be mounted in addition to the Univer Doorframeframe acting as a wall cladding. Made of “Sendzimir” proc- openingessed hot-galvanized sheet metal and painted the samecolor as the doorframe with epoxy-polyester powders. Pro- Wall openingfile on three sides, upper corners with 45 degree joint, fixingwith screws and plugs (screws and plugs not included). 73IM 11: for 50mm door thickness, for installation on 70mm (min.) wallthicknessIM 12: for 60mm door thickness, for installation on 80mm (min.) wallthicknessIM 13 - IM 14Telescopic frame extension to be screwed to the Univerdoorframe acting as a wall cladding. Consists of two overlap-ping profiles with a 25mm adjustable range. Made of “Send- Doorframezimir” processed hot-galvanized sheet metal painted the openingsame color as the doorframe with epoxy-polyester powders.Profile on three sides, upper corners with 90 degree joint. Wall openingComplete with fastener screws. To mount the frame exten-sion, fixing holes need to be drilled into doorframe on site.Combine with sealing to conceal the screw heads. 50IM 13: for 50mm door thickness, for installation on 125mm (min.) wallthicknessIM 14: for 60mm door thickness, for installation on 135mm (min.) wallthicknessREBATE SEALINGFF/CR sealing (for EI2 doors) and FF sealing (for REI doors)in black extruded profile to be pressed into the dedicatedgroove in the perimetral frame.FF sealing in black extruded profile self-adhesive for ap-plication to the central joint of two-leaved doors.NOTEUpon request sealing supplied for single doors to be cut and mountedon site.ENHANCED PERFORMANCE (Sm, C5)Mandatory accessoriesEnhanced performance features type mandatory optional acc. reference in brochure - rubber seal FF/CR UNIVER fire door 1 leaf - Nr. 1 automatic door sweep ACCESSORIESEI260-Sm Smoke control Door - rubber seal FF/CR UNIVER fire door 2 leaves - Nr. 2 automatic door sweep ACCESSORIES 1 leaf - Nr. 1 door closer ACCESSORIESEI260-C5 Durability: 200,000 cycles 2 leaves - Nr. 2 door closers ACCESSORIES 11
  13. 13. Door cross sections - Measurements UNIVER Fire doors One-leaved doors Doors without lower threshold fire doorUNIVER Horizontal cross section Vertical cross section Doorframe opening = FM L -74 Exterior doorframe = FM H +13 Doorframe opening = FM H -40 +15 Wall opening FM H +5 +20 Wall opening FM L +10 Exterior doorframe = FM L +32 FFL Doors with internal and external lower thresholds Doors with internal lower threshold Vertical cross section Vertical cross section Exterior doorframe = FM H +34 Exterior doorframe = FM H +13 +15 Doorframe opening Wall opening FM H +5 +15 Wall opening FM H +5 = FM H -72 Doorframe opening = FM H -72 FFL FFL 32 Two-leaved doors Horizontal section Doorframe opening = FM L - 80 Active leaf opening = L1 -75 L2 L1 +20 Wall opening FM L +10 = L1+ L2 Exterior doorframe = FM L +26 NOTE +20 +15 Leaf thickness The tolerances FM L +10 , FM H +5 of the indicated measurements class thickness make it easier to fill the gap between the wall and the doorframe with EI230, REI 60 50 mm cement mortar. EI260, EI290, REI 120 60 mm FFL = Finished floor level 12
  14. 14. Installation methodsUNIVER Fire doorsINSTALLATION WITH ANCHORS FOR MORTAR FIXING ANCHOR POSITIONING fire door UNIVER One-leaved doors Right opening Left openingFor mortar fixing, appropriate cuts will need to be created inthe walls (section 80 x 200 mm). The anchors should be bentand blocked inside the wall. For fire sealing purposes andmechanical hold, the space between the doorframe and themasonry should always be filled with concrete mortar. Two-leaved doors Right openingINSTALLATION FOR EXPANSION SCREWS FIXINGFor the installation with expansion screws, the anchorsserve as spacers and should not be bent. Using Würthtype art. 0910436112 plugs or similar (supplied at thecustomer‘s expense), installation requires holes to be Left openingdrilled through the thermo expansive sealing. The door-frame has pre-drilled holes. For fire sealing purposes andmechanical hold, the space between the doorframe andthe masonry should always be filled with concrete mortar. NOTE Proper installation requires 80 x 200 mm holes to be dug into the masonry. 13
  15. 15. Order measurements UNIVER Fire doors ORDER MEASUREMENTS fire doorUNIVER Wall opening Doorframe opening One-leaved doors Two-leaved doors PT L = FM L - 74 PT L = FM L - 80 PT H = FM H - 40 PT H = FM H - 40 NOTE Buyers should be aware that pursuant to and in accordance with Leg- islative Decree dd. 19.09.1994 Nr. 626, resp. of Legislative Decree dd. 19.03.1996 Nr. 242, all doors used for emergency exits must have a minimum height of 2000 mm (= nominal wall opening 2040 mm). Unless specified otherwise by the customer, two-leaved standard, semi-standard and customized doors are supplied with a right-pull opening direction. One-leaved EI230, EI260, EI290 doors One-leaved REI 60, REI 120 doors FM L x FM H PT L x PT H FM L x FM H PT L x PT H standard dimensions doorframe opening standard dimensions doorframe opening 800 x 2050 / 2150 726 x 2010 / 2110 800 x 2050 / 2150 726 x 2010 / 2110 900 x 2050 / 2150 826 x 2010 / 2110 900 x 2050 / 2150 826 x 2010 / 2110 1000 x 2050 / 2150 926 x 2010 / 2110 1000 x 2050 / 2150 926 x 2010 / 2110 1100 x 2050 / 2150 1026 x 2010 / 2110 1100 x 2050 / 2150 1026 x 2010 / 2110 1200 x 2050 / 2150 1126 x 2010 / 2110 semi-standard dimensions 1350 x 2050 / 2150 1276 x 2010 / 2110 from 540 from 466 x 2050 / 2150 x 2010 / 2110 to 1150 to 1076 semi-standard dimensions from 540 from 466 non-standard dimensions x 2050 / 2150 x 2010 / 2110 to 1345 to 1271 from 540 from 1780 from 466 from 1740 x x non-standard dimensions to 1150 to 2150 to 1076 to 2110 from 540 from 1780 from 466 from 1740 x x to 1330 to 2150 to 1256 to 2110 from 1331 from 1938 from 1257 from 1898 x x to 1350 to 2150 to 1276 to 2110 Two-leaved EI260, EI290 doors Two-leaved REI 60, REI 120 doors FM L (L1+L2) x FM H PT L x PT H FM L (L1+L2) x FM H PT L x PT H standard dimensions doorframe opening standard dimensions doorframe opening 1200 ( 600 + 600) x 2050 / 2150 1120 x 2010 / 2110 1150 ( 750 + 400 ) x 2050 / 2150 1070 x 2010 / 2110 1200 ( 700 + 500) x 2050 / 2150 1120 x 2010 / 2110 1200 ( 800 + 400 ) x 2050 / 2150 1120 x 2010 / 2110 1300 ( 650 + 650) x 2050 / 2150 1220 x 2010 / 2110 1250 ( 800 + 450 ) x 2050 / 2150 1170 x 2010 / 2110 1300 ( 800 + 500) x 2050 / 2150 1220 x 2010 / 2110 1300 ( 900 + 400 ) x 2050 / 2150 1220 x 2010 / 2110 1400 ( 700 + 700) x 2050 / 2150 1320 x 2010 / 2110 1350 ( 900 + 450 ) x 2050 / 2150 1270 x 2010 / 2110 1400 ( 900 + 500) x 2050 / 2150 1320 x 2010 / 2110 1400 (1000 + 400 ) x 2050 / 2150 1320 x 2010 / 2110 1500 ( 750 + 750) x 2050 / 2150 1420 x 2010 / 2110 1450 (1000 + 450 ) x 2050 / 2150 1370 x 2010 / 2110 1600 ( 800 + 800) x 2050 / 2150 1520 x 2010 / 2110 1600 ( 800 + 800 ) x 2050 / 2150 1520 x 2010 / 2110 1700 ( 900 + 800) x 2050 / 2150 1620 x 2010 / 2110 1700 ( 900 + 800 ) x 2050 / 2150 1620 x 2010 / 2110 1800 ( 900 + 900) x 2050 / 2150 1720 x 2010 / 2110 1800 ( 900 + 900 ) x 2050 / 2150 1720 x 2010 / 2110 1900 (1000 + 900) x 2050 / 2150 1820 x 2010 / 2110 1900 (1000 + 900) x 2050 / 2150 1820 x 2010 / 2110 2000 (1000 +1000) x 2050 / 2150 1920 x 2010 / 2110 2000 (1000 +1000) x 2050 / 2150 1920 x 2010 / 2110 semi-standard dimensions semi-standard dimensions from 1000 (500+500) from 920 from 940 (540+400) from 860 x 2050 / 2150 x 2010 / 2110 x 2050 / 2150 x 2010 / 2110 to 2000 (1000+1000) to 1920 to 2000 (1000+1000) to 1920 non-standard dimensions non-standard dimensions from 1000 (500+500) from 1780 from 920 from 1740 from 940 (540+400) from 1780 from 860 from 1740 x x x x to 2000 (1000+1000) to 2150 to 1920 to 2110 to 2000 (1000+1000) to 2150 to 1920 to 2110 14
  16. 16. Opening measurements - EncumbrancesUNIVER Fire doorsOPENING MEASUREMENT AND ENCUMBRANCE fire door UNIVERWITH 90 DEGREE OPENINGOne-leaved doors with panic bar Two-leaved doors with panic barsNet passage calculation EI230 - REI 60 REI 60 EI260 - EI290 - REI 120 EI260 - EI290 - REI 120panic bar type protrusion one-leaved doors two-leaved doors one-leaved doors two-leaved doorsEXUS 125 FML - 226 FML - 384 FML - 236 FML - 404TWIST 100 FML - 201 FML - 334 FML - 211 FML - 354SLASH 75 FML - 176 FML - 284 FML - 186 FML - 304TOUCHBAR 74 FML - 175 FML - 282 FML - 185 FML - 302z = leaf protrusion L1 + 35 L1 + 35 FML + 29 FML + 29relative to the wall L2 + 64 L2 + 64ENCUMBRANCE WITH 180 DEGREE OPENING -HANDLE HEIGHT Two-leaved doorsOne-leaved doors x = L1 + 5 y = L2 + 35x = FML + 5 h handle = FMH/2 + 50h handle = FMH/2 + 50 b = 130 (only in the presence of panic bars or M14 handles)NOTEThe 90 or 180 degree opening of the leaf could be compromised ifhandle or door closer protrusions come into contact with the wall.UNIVER - GENERAL NOTESAll rights reserved. Installation should be executed by qualified technicians.No reproduction (partial or total) without prior authorization by Ninz. Modifications may only be made as indicated in the installation instruc-Ninz reserves the right to modify the product. tions. Original NINZ replacement parts must be used for all repair work. 15
  17. 17. “fire protection excellence,flexibility custom-made“
  18. 18. PROGET NINZ Doors FIRE RATED VERSION FEATURES 18 - 21 SPECIFIC OPTIONAL ACCESSORIES 22 - 25 DOOR CROSS SECTIONS - MEASUREMENTS 26 INSTALLATION METHODS 27 OPTIONAL INSTALLATION METHODS 28 DRY WALL INSTALLATION 29 - 30 ORDER MEASUREMENTS - HANDLE HEIGHTS 31 - 32 OPENING MEASUREMENTS - ENCUMBRANCE 33All measurements are in mm. We reserve the right to make unannounced technical changes to the contents of this brochure. Fire-rated closures are typically used for internal compartmentalization and have been designed for this purpose.
  19. 19. Features PROGET Fire doors THE FIRE DOOR IN A CLASS OF ITS OWN One-leaved doors available in the following classes: fire doorsPROGET REI 30 30 REI REI 60 60 REI REI 90 90 REI “Indisputable quality” -- Especially sturdy door for safe functioning over time -- Ideal for application to uneven or weak walls -- Fully isolated frame for true “dry wall installation” -- Built to order for all kinds of requests -- Fully galvanized door, including the “hidden” parts -- Made of hot-galvanized sheet metal, “Sendzimir” proc- essed -- Corrosion protection also provided along cut edges of the metal sheets -- Painted with epoxy-polyester thermoset powders in a 180 degrees (Celsius) oven -- Substantial paint layer (70 microns plus) -- Optimal corrosion resistance demonstrated by 500 hour salt-fog test -- Unaffected by severe climate changes, demonstrated by 2000 hours with +60° to -10° cycles at 75% humidity -- Finishing with high-quality aesthetics -- Orange skin anti-scratch structured paint -- Customizable with wide selection of RAL colors -- “Practicality of use” -- Truly sturdy frame that facilitates anchoring to the wall -- Suitable for all wall types -- Different installation methods to choose from -- Significantly reduced installation times -- Type approvals for multiple installations to different wall types -- Ample size range -- Wide variety of accessories Two-leaved doors available in the following classes: “Conformity to standards” -- In-house Ninz R&D with specialized testing equipment REI 30 REI 30 REI 60 60 REI REI 90 90 REI -- Fire testing in accordance with UNI 9723 and EN 1634-1 -- Mechanical testing for the marking of accessories -- marked door accessories studied and sized to meet standard European requirements -- Careful selection of materials and manufacturing methods -- Strict product testing for conformity to declared techni- cal standards -- Absolute functional certainty over time -- Doors “type approved” in compliance with M.D. 21 June 2004 -- Products delivered with the documentation required by current regulations “Manufacturing technology” -- Manufacturing in modern and functional facilities which employ the latest technologies to maintain high quality levels and product uniformity -- The entire production process - from raw materials to painted and packaged products - takes place inside Ninz’s own facilities, ensuring a 360 degree door control Opening direction Opening direction needs to be indicated while ordering Left Left Right Right Left Left Right Right NOTE The colors represented in the photos are not standard. Door closer provided upon request only. 18
  20. 20. FeaturesPROGET Fire doorsSTANDARD ELEMENTS fire doors PROGETwhich comprise Proget fire doors:Door leaf-- Made of “Sendzimir” processed hot-galvanized sheet metal, press folded and electro welded-- Perimetral rebate on 3 sides, flat at the bottom-- Internally reinforced with hot-galvanized steel profiles-- Heat-insulated treated mineral wool packing that is rig- idly joined to the sheet metal-- Internal stiffeners for overhead door closer and panic bar-- Single thickness of 60 mmStandard frame-- Sturdy profile with a sizeable cross section-- Made of “Sendzimir” processed hot-galvanized sheet metal-- Equipped with special assembly brackets-- Grooves for thermo expansive sealing and rebate sealing-- Standard installation via anchors for mortar fixing-- Upon request installation via expansion screws or screws onto the subframe-- Lower spacer, mounting template-- Rests on finished flooring without rebate-- Strike plates in PA6 black nylon for lock bolt and safety bolts-- Assembly required for doorframesThermo expansive sealing-- Mounted on vertical doorframe profiles and central ver- tical profiles (for two-leaved doors)-- Mounted above and below the leaves depending on the certification Hinges -- Nr. 2 three-wing hinges for each leaf -- of which one ball-bearing hinge with screws for vertical adjustment of the leaf, marked as per EN 1935, classi- fied for up to 160 kg load, 200.000 cycles durability, suit- able for fire door use -- and one hinge with self-closing spring Safety bolts - Nr. 1 or 2 safety bolts applied on hinge side leaf edge Locking mechanism -- Reversible locking mechanism with bolt and central latch -- marked in conformity with EN 12209 standard -- Insert with patent key, Euro profile cylinder ready Handle - Fire rated handle in black PA6 nylon with steel core - Steel installation plate with cylinder hole - Backplate in black PA6 nylon - Fastener screws and patent key insertNOTECylinder and rebate sealing provided on request only.The handle requires assembly. 19
  21. 21. Features PROGET Fire doors INCLUDED ACCESSORIES fire doorsPROGET which comprise Proget fire doors: Closing regulator -- Standard two-leaved doors include an RC/STD Closing regulator to ensure the correct closing sequence of the leaves -- marking in conformity with EN 1158 standard Locking mechanism for secondary leaf -- “Flush-bolt” automatic locking of the secondary leaf -- Lever control for unlocking Upper coupling system for the secondary leaf -- Secondary leaf lock activated device which inserts rod into the upper strike box -- Upper strike box in pierced steel with steel roller Lower coupling system for the secondary leaf -- Vertical rod with steel point which inserts into lower strike box -- Lower floor catch (floor-mounted bushing) made of self-extinguishing black nylon with rebate stopper Identification plate -- Metal tag with door identification data, in accordance with current regulations Finishing -- Standard painted with epoxy-polyester thermoset pow- ders in a 180 degrees oven, orange skin, anti-scratch finishing -- Standard pastel turquoise color, lighter tone for the leaf (NCS4020-B50G), darker tone for the frame (NCS5020- B50G) Standard packaging -- Single leaf wrapped into stretchable polyethylene (PE) film -- Single packaging for each doorframe with stretchable polyethylene (PE) film -- Palletized on wooden pallets Door weight class kg/m2 of wall opening 1 leaf REI 60 37 2 leaves REI 60 35 1 leaf REI 120 42 2 leaves REI 120 40 NOTE If the door ever needs to be repainted, follow the precise instructions on the “painting” page. 20
  22. 22. FeaturesPROGET Fire doorsINSTALLATION ONTO OTHER WALL TYPES fire doors PROGETOther types of installation are possible, all of which have beenrigorously certified and approved-- Frame for dry wall installation with expansion screws-- Frame for dry wall installation with screws onto the subframe-- Frame for installation on plasterboard-- Embracing frame for plasterboard installationOPTIONAL ACCESSORIESA wide variety of accessories and surface finishes are availableon request for maximum value enhancement of Proget doors toyour own specific needs. The proper accessories can help resolve:Safety-related needs-- Doors for panic exits (see panic bars)-- Doors for emergency exits (see emergency exit handles)-- Open doors which must be closed in case of fire (see leaf holding systems)Installation and utilization needs-- Frame extensions-- Floor mounted floor catch in galvanized steel-- Drip steel-profile-- Special fastener screws-- Kick and protection plates-- Rectangular windows, standard dimensions or built to order-- Round windowsAccess-related control issues-- Electrically-activated lock mechanisms-- Electric handle mechanisms-- Magnetic blocking mechanisms Performance enhancing -- Sealing -- Cylinders -- Door closers -- Special closing regulators -- Special handles Customized finishing -- Select paint colors from a wide variety of RAL tints -- NDD – Ninz Digital Decor, graphic images applied with special ink jets and protected by a transparent topcoat. Infinite varieties of customizable decorations in harmo- ny with specific door settings -- Stainless steel handles -- Colored handles Packaging for maximum protection Sturdy wooden crates protect all doors and related acces- sories -- NDD decorated doors -- Construction sites -- Shipping abroad -- Special transport NOTE Details on the optional accessories may be found in the following chap- ters of this brochure: - Finishing - Accessories for metal doors - Panic bars 21
  23. 23. Specific optional accessories PROGET Fire doors WINDOW WITH FIRE RATED GLASS fire doorsPROGET Upon request all one- and two-leaved fire doors REI 60 and REI 120 may be equipped with round or rectangu- lar windows with fire rated stratified glass and window frames. Limits prescribed by regulations According to standards UNI 9723 and EN 1634-1, windows may be smaller but not larger than the test sample size, and the reverse holds true for the border strip around the window which may be wider but not thinner. The following limits correspond with these restrictions. Borders, window position “Border measurement“ refers to the distance from the edge of the window to the wall opening of the door. Elevation for round windows window size FM H position Ø 300 minimum 2050 Y=1600 Round window cross section Ø 300 less than 2050 Y=FM H - 450 54 17 Ø 400 minimum 2150 Y=1600 Ø 400 from 2050 to 2149 Y=1550 Ø 400 less than 2050 Y=FM H - 500 Elevation for rectangular windows window dimensions L x H FM H position 300 x 400 minimum 2150 Z=1450 Border Window Ø Border 300 x 400 from 2050 to 2149 Z=1350 300 x 400 less than 2050 Z=FM H -700 400 x 600 minimum 2150 Z=1250 400 x 600 from 2050 to 2149 Z=1150 Rectangular window cross section 400 x 600 less than 2050 Z=FM H - 900 50 15 400 x 1200 minimum 2150 Z=650 400 x 1200 from 2050 to 2149 Z=550 400 x 1200 less than 2050 Z=FM H - 1500 Border Window LxH Border b b a a Y Window thickness Z class glass thickness REI 60 21 mm REI 120 53 mm NOTE ATTENTION Position and measurements indicated above are for standard. REI windows become opaque on exposure to temperatures of 40 de- Different positions and measurements may be considered as long as grees or higher, or when installed outside and exposed to UV radia- they respect the minimum “a” and “b” border strips and maximal tion. Minor aesthetic imperfections or tiny air bubbles do not compro- measurements mentioned in the certificate for the window. The win- mise the fire resistance of the glass, and do not constitute grounds for dow itself may not be supplied separately except for replacements. It claims. For special instructions and recommendations for fire windows, is always advisable for doors with windows to be equipped with door see the „Notices“ reported on the last page of the window accessories closers for controlled closing. section of the present brochure. 22
  24. 24. Specific optional accessoriesPROGET Fire doorsWINDOW SPECIFICATIONS BASED fire doors PROGET eON INSTALLATION METHOD pl boa s m te crew fra ra g te rd b rd n g pl on s RE racin em oa su fixi e m ith rb i 20 r r ns ta 0 I6 I1 pa bf as as ormodel min./max. window border strip dimensions FM L (L1 + L2) x FM H RE ex m w L x H a b 300 from 900 to 1170 x from 1775 to 2275 Ø 300 from 1004 to 1340 x from 2050 to 2500 300 from 1000 to 1170 x from 1775 to 2275 Ø 400 from 1004 to 1340 x from 2050 to 2500 from 250 from 250 250 from 750 to 900 x from 1775 to 2000 to 400 to 600 from 250 from 250 300 from 850 to 1000 x from 1775 to 2150 to 400 to 600 from 250 from 250 300 from 850 to 1007 x from 1775 to 2150 to 400 to 600 from 864 to 1153 x from 1938 to 2363 from 250 from 630 250 from 750 to 900 x from 1775 to 2000 (*) to 400 to 1400 from 779 to 1037 x from 1803 to 2197 from 250 from 250 360 from 970 to 1340 x from 1775 to 2670 to 620 to 400 from 250 from 250 300 from 850 to 1170 x from 1775 to 2275 to 564 to 443 from 1004 to 1340 x from 2050 to 2500 from 250 from 500 320 from 890 to 1162 x from 1775 to 2620 (*) to 522 to 1460 from 997 to 1332 x from 2361 to 2670 from 1800 (900 + 900) to 2252 (1126 + 1126) x 300 from 1775 to 2275** Ø 300 300 from 1962 (996 + 996) to 2540 (1270 + 1270) x from 2050 to 2500** from 2000 (1000 + 1000) to 2252 (1126 + 1126) x 300 from 1775 to 2275** Ø 400 from 2000 (1000 + 1000) to 2540 (1270 + 1270) x from 2050 to 2500** from 250 from 250 300 from 1700 (850 + 850) to 2000 (1000 + 1000) x to 400 to 600 from 1775 to 2150** from 1700 (850 + 850) to 2000 (1000 + 1000) x from 250 from 250 300 from 1775 to 2150** to 400 to 600 from 1708 (856 + 852) to 2229 (1144 +1148) x from 1938 to 2363** from 1100 (750 + 350) to 1800 ( 900 + 900 ) x from 250 from 630 250 from 1775 to 2000 (*) to 400 to 1400 from 1539 (772 + 767) to 2061 (1028 +1033) x from 1803 to 2197 from 250 from 250 325 from 1800 (900 + 900) to 2540 (1270 + 1270) x to 620 to 400 from 1775 to 2670** from 1700 (850 + 850) to 2252 (1126 + 1126) x from 250 from 250 300 from 1775 to 2275** to 564 to 443 from 1962 (996 + 996) to 2540 (1270 + 1270) x from 2050 to 2500** from 1240 (890 + 350) to 2315 (1155 + 1160) x from 250 from 500 320 from 1775 to 2620 (*) to 515 to 1460 from 1975 (989 + 986) to 2540 (1268 + 1272) x from 2361 to 2670NOTE(*) Windows only possible for the minimum size of 0,25 m2, and onlyon one-leaved doors or the active leaf of two-leaved doors.(**) FM secondary leaf minimum without window with RC/STD = 350 mmFM secondary leaf minimum without window but with RC2 = 370 mm 23
  25. 25. Specific optional accessories PROGET Fire doors FRAME EXTENSIONS FOR PROGET DOORS fire doorsPROGET IM 1 Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame made of “Sendzimir” Wall opening processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Pro- Doorframe file on three sides, upper corners with 45 degree joint, fix- opening -3mm ing with screws and plugs in groove (screws and plugs not on each side included). 73 IM 3 Frame extensions to be mounted in addition to the Proget frame to serve as embracing frame, especially for plaster- board. Made of “Sendzimir” processed hot-galvanized sheet metal and painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, up- Wall opening per corners with 45 degree joint, fixing with screws and plugs (screws and plugs not included). Doorframe opening -3mm on each side 73 IM 4 Frame extension to be screwed to the Proget doorframe acting as a wall cladding. Made of “Sendzimir” processed hot-galvanized sheet metal painted the same color as the doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Wall opening Complete with fastener screws. To mount the frame ex- tension, fixing holes need to be drilled into doorframe on Doorframe site. Combine with sealing to conceal the screw heads. opening -3mm on each side 73 IM 5 Telescopic frame extension to be screwed to the Proget doorframe acting as a wall cladding for expansion screw fixing. Consists of two overlapping profiles with a 25mm adjustable range. Made of “Sendzimir” processed hot- galvanized sheet metal painted the same color as the Wall opening doorframe with epoxy-polyester powders. Profile on three sides, upper corners with 90 degree joint. Doorframe Complete with fastener screws. To mount the frame ex- opening -3mm tension pre-drilled holes are available on the frame. Com- on each side 73 bine with sealing to conceal the screw heads. 24
  26. 26. Specific optional accessoriesPROGET Fire doorsSTEEL FLOOR CATCH 50 14 fire doors PROGETFloor-mounted steel floor catch for two-leaved Proget 35doors. Made of pierced and successively galvanized steel.Includes rebate stop for the passive leaf, the strike box forinsertion of the rod, Nr. 3 screws and Nr. 3 plugs. 51To be used in place of the nylon floor catch for doors that 18usually remain open and where carts and heavy equip- 26ment pass on a regular basis. 22 Lower PROGET steel floor catchFF REBATE SEALINGFF sealing in black extruded profile to be pressed into thededicated groove in the perimetral frame and on the cen-tral joint of two-leaved doors.NOTEUpon request sealing supplied for single one-leaved or two-leaveddoors to be cut and mounted on site. 25
  27. 27. Door cross sections - Measurements PROGET Fire doors One-leaved doors Doors without lower threshold fire doorsPROGET Horizontal cross section Vertical cross section Doorframe opening = FM L -80 Exterior doorframe = FM H +30 +15 Wall opening FM H +5 Doorframe opening = FM H -40 +20 Wall opening FM L +10 Exterior doorframe = FM L + 60 FFL Two-leaved doors Horizontal cross section Doorframe opening = FM L -80 Active leaf opening = L1 -81 L2 L1 +20 Wall opening FM L +10 = L1 + L2 Exterior doorframe = FM L + 60 Leaf thickness REI 60, REI 120 60 mm NOTE +20 +15 The tolerances FM L +10 , FM H +5 of the indicated measurements make it easier to fill the gap between the wall and the doorframe with cement mortar. For dry wall installation, the holes must be precise and greater toleran- ce ranges should not be employed. FFL = Finished floor level 26
  28. 28. Standard installation methodsPROGET Fire doorsINSTALLATION WITH ANCHORS fire doors PROGETFOR MORTAR FIXINGThe standard installation method for Proget doors is touse the anchors for mortar fixing. Appropriate cuts willneed to be created in the walls (section 80 x 200 mm).The anchors should be bent and blocked inside the wall.For fire sealing purposes and mechanical hold, the spacebetween the doorframe and the masonry should alwaysbe filled with concrete mortar.One-leaved doorsFM L = from 500 to 1035 x FM H = from 1775 to 2200 FM L greater than 1035 and/or FM H greater than 2200 Two-leaved doorsFM L = from 850 to 2070 x FM H = from 1775 to 2200 FM L greater than 2070 and/or FM H greater than 2200NOTEFor proper installation, the cuts for the anchors should be 80 x 200mm in size. 27

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